Manipulator for grabbing silicon-manganese blocks

By designing a robot for grabbing silicon manganese blocks, the combination of jaws, blowers and cameras solves the problems of high-temperature operation and eye damage during the smelting of silicon manganese furnaces, achieving a safer and more comfortable operating environment.

CN222609609UActive Publication Date: 2025-03-14PINGLUO NINGYUAN METALLURGICAL CO LTD
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Patent Information

Application Number
CN202420923705.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-03-14
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

During the smelting of silicon manganese furnace, when the robot arm manually removes the burned silicon manganese block, the high temperature leads to inconvenience in operation and the risk of eye damage.

Method used

A silicon-manganese block grabber manipulator is designed, including a manned vehicle, robotic arms, jaws, blowers and cameras. The jaws grasp the silicon manganese block through the rotating mechanism and the hydraulically driven clamping mechanism. The blower blows away heat. The camera transmits the scene through the display screen to avoid direct observation of the high-temperature area.

Benefits of technology

It effectively reduces the impact of high temperature on the operator, protects the operator's eyes, and improves the reliability and operating comfort of the robot.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a silicon manganese block grabbing manipulator, and belongs to the technical field of transfer equipment. The silicomanganese block grabbing manipulator comprises a manned vehicle, a mechanical arm is arranged on the vehicle, a clamping jaw is arranged at the outer end of the mechanical arm, an air blowing piece is arranged on the clamping jaw, a camera is arranged on the air blowing piece, and a display screen connected with the camera is arranged in the vehicle. In the application, a scene at a clamping position is transmitted to a display screen of the vehicle fan by utilizing the camera, so that the situation that human eyes directly observe a high-temperature area is avoided, the eyes are protected, heat on the clamping jaw is blown away by utilizing the air blowing piece, the influence of the heat on an operator is reduced, the air blowing piece can also protect the camera from being influenced by high temperature, and the safety of the operator is improved. And the reliability is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of transfer equipment, and in particular to a silicon-manganese block grabbing robot. Background Art

[0002] During the smelting process of the silicon-manganese furnace, manual operation of the robotic arm is required to take the red-hot silicon-manganese blocks out of the furnace. The heat generated by the high temperature of the silicon-manganese blocks affects the working comfort of the operators, and staring at the silicon-manganese blocks and the furnace mouth for a long time can easily damage the eyes. Utility Model Content

[0003] In order to make up for the above shortcomings, the present application provides a silicon-manganese block grasping robot, which aims to improve the problems mentioned in the above background technology.

[0004] An embodiment of the present application provides a silicon manganese block grasping robot, including a manned vehicle, a robot arm is provided on the vehicle, a clamp is provided at the outer end of the robot arm, a blower is provided on the clamp, a camera is provided on the blower, and a display screen connected to the camera is provided in the vehicle.

[0005] In a specific embodiment, the vehicle and the mechanical arm are an excavator body.

[0006] In the above implementation process, the excavator body is an existing product, which is easy to purchase and easy to improve on the existing basis, which is conducive to reducing the improvement cost.

[0007] In a specific embodiment, the clamping jaw includes a rotating mechanism and a clamping mechanism, and the clamping mechanism is mounted on the robot arm via the rotating mechanism.

[0008] In the above implementation process, the clamping mechanism is used to grasp the silicon-manganese block, and the rotating mechanism is used to turn the clamping mechanism, so as to more conveniently grab the silicon-manganese block from the furnace.

[0009] In a specific embodiment, the rotating mechanism is driven by a hydraulic motor.

[0010] In the above implementation process, the hydraulic motor is driven by hydraulic pressure, and the hydraulic equipment provided by the excavator body can be used to provide hydraulic oil to the hydraulic motor, thereby driving the rotating mechanism to perform a rotating action.

[0011] In a specific embodiment, the clamping mechanism is driven by a hydraulic cylinder.

[0012] In the above implementation process, the hydraulic equipment of the excavator body provides hydraulic oil to the hydraulic cylinder, thereby driving the clamping mechanism to perform a gripping action.

[0013] In a specific implementation, the blowing member includes a bracket and a wind shield, the bracket is installed on a side of the rotating mechanism close to the mechanical arm, the wind shield is fixedly connected to the bracket, a fan is arranged in the wind shield, and the fan faces the clamping mechanism.

[0014] In the above implementation process, the bracket is used to support the fan in a suitable position to blow the heat away from the cab, and the wind cover is used to protect the rotation of the fan to prevent the fan from contacting other people or objects and causing danger. In this embodiment, the bracket is installed on the side of the rotating mechanism close to the mechanical arm and does not rotate with the rotation of the clamp, thereby ensuring that the blowing direction of the fan remains unchanged.

[0015] In a specific embodiment, the fan and the cab of the vehicle are respectively located on both sides of the robotic arm.

[0016] In the above implementation process, the fan is located on the other side of the robotic arm, which can avoid blocking the view of the cab.

[0017] In a specific implementation manner, the camera is installed at the center of the wind shield.

[0018] In the above implementation process, the camera itself is close to the furnace body and the high-temperature silicon manganese block, and the wind blown by the fan wraps the camera, which can reduce the impact of high temperature on the camera and improve reliability.

[0019] Compared with the prior art, the beneficial effects of the present application are: using a camera to transmit the scene at the clamping point to the display screen of the vehicle fan, thereby avoiding direct observation of the high-temperature area by the human eye, which is beneficial to protecting the eyes; using a blower to blow away the heat on the clamp to reduce the impact of heat on the operator; the blower can also protect the camera from the impact of high temperature, thereby improving reliability. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the implementation methods of the present application, the drawings required for use in the implementation methods will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 This is a schematic diagram of a silicon-manganese block grabbing manipulator provided in an embodiment of the present application;

[0022] Figure 2 A schematic diagram of the connection relationship between the blowing member and the clamping claw provided in the embodiment of the present application;

[0023] Figure 3A schematic diagram of the connection relationship between the camera and the blowing member provided in an embodiment of the present application.

[0024] In the figure: 10 - vehicle; 20 - mechanical arm; 30 - clamping claw; 31 - rotating mechanism; 32 - clamping mechanism; 40 - blowing member; 41 - bracket; 42 - wind shield; 43 - fan; 50 - camera. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present application will be described below in conjunction with the drawings in the embodiments of the present application.

[0026] See also Figure 1-Figure 3 The present application provides a silicon-manganese block grabbing manipulator, including a manned vehicle 10, a mechanical arm 20 is provided on the vehicle 10, a clamping claw 30 is provided at the outer end of the mechanical arm 20, a blasting member 40 is provided on the clamping claw 30, a camera 50 is provided on the blasting member 40, and a display screen connected to the camera 50 is provided in the vehicle 10. The camera 50 is used to transmit the scene at the clamping position to the display screen of the vehicle 10 fan, thereby avoiding the human eye from directly observing the high-temperature area, which is beneficial to eye protection, and the blasting member 40 is used to blow away the heat on the clamping claw 30 to reduce the influence of the heat on the operator, and the blasting member 40 can also protect the camera 50 from the influence of high temperature, thereby improving reliability.

[0027] See also Figure 1-Figure 3 The vehicle 10 and the mechanical arm 20 are the excavator body. The excavator body is an existing product, which is easy to purchase and easy to improve on the existing basis, which is conducive to reducing the improvement cost.

[0028] See also Figure 1-Figure 3 The clamping jaw 30 includes a rotating mechanism 31 and a clamping mechanism 32, and the clamping mechanism 32 is mounted on the robot arm 20 through the rotating mechanism 31. The clamping mechanism 32 is used to grasp the silicon manganese block, and the rotating mechanism 31 is used to turn the clamping mechanism 32, so as to more conveniently grab the silicon manganese block from the furnace.

[0029] See also Figure 1-Figure 3 The rotating mechanism 31 is driven by a hydraulic motor. The hydraulic motor is driven by hydraulic pressure, and the hydraulic equipment of the excavator body can be used to provide hydraulic oil for the hydraulic motor, thereby driving the rotating mechanism 31 to rotate.

[0030] See also Figure 1-Figure 3 The clamping mechanism 32 is driven by a hydraulic cylinder. The hydraulic equipment of the excavator body provides hydraulic oil to the hydraulic cylinder, thereby driving the clamping mechanism 32 to perform a gripping action.

[0031] See also Figure 1-Figure 3The air blowing member 40 includes a bracket 41 and a wind shield 42. The bracket 41 is installed on the side of the rotating mechanism 31 close to the mechanical arm 20. The wind shield 42 is fixedly connected to the bracket 41. A fan 43 is arranged in the wind shield 42, and the fan 43 faces the clamping mechanism 32. The bracket 41 is used to support the fan 43 in a suitable position so as to blow the heat away from the cab. The wind shield 42 is used to protect the fan 43 from rotating and avoid the fan 43 from contacting other people or objects to cause danger. In this embodiment, the bracket 41 is installed on the side of the rotating mechanism 31 close to the mechanical arm 20, and does not rotate with the rotation of the clamping claw 30, thereby ensuring that the blowing direction of the fan 43 remains unchanged.

[0032] See also Figure 1-Figure 3 , the fan 43 and the cab of the vehicle 10 are respectively located on both sides of the mechanical arm 20. The fan 43 is located on the other side of the mechanical arm 20, which can avoid blocking the view of the cab.

[0033] See also Figure 1-Figure 3 The camera 50 is installed at the center of the wind cover 42. The camera 50 itself is close to the furnace body and the high-temperature silicon-manganese block. The wind blown by the fan 43 wraps the camera 50, which can reduce the impact of the high temperature on the camera 50 and improve reliability.

[0034] The working principle of the silicon-manganese block grabbing robot is as follows: when the manually driven excavator body uses the clamp 30 to grab the silicon-manganese block from the reactor, the operator observes the situation of the clamp 30 through the image transmitted back by the camera 50, thereby avoiding the damage caused by the human eye directly observing the furnace mouth and the silicon-manganese block. On the other hand, the fan 43 blows air toward the clamp 30 to blow away the heat of the silicon-manganese block, thereby effectively reducing the impact of the high temperature of the silicon-manganese block and the furnace mouth on the operator and improving the comfort of the operator. At the same time, the airflow of the fan 43 is used to wrap the camera 50, thereby reducing the impact of the high temperature on the camera 50, thereby improving the reliability. In summary, the camera 50 is used to transmit the scene at the clamping point to the display screen of the vehicle 10 fan, thereby avoiding the human eye directly observing the high temperature area, which is beneficial to protecting the eyes. The blower 40 is used to blow away the heat on the clamp 30 to reduce the impact of heat on the operator. The blower 40 can also protect the camera 50 from the impact of high temperature, thereby improving reliability.

[0035] The above are only embodiments of the present application and are not intended to limit the scope of protection of the present application. For those skilled in the art, the present application may have various changes and variations. Any modification, improvement or equivalent replacement made within the spirit and principle of the present application shall be included in the scope of protection of the present application. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.

Claims

1. A silicon-manganese block grabbing manipulator, characterized in that: The invention comprises a manned vehicle (10), wherein a mechanical arm (20) is arranged on the vehicle (10), a clamping claw (30) is arranged at the outer end of the mechanical arm (20), a blowing member (40) is arranged on the clamping claw (30), a camera (50) is arranged on the blowing member (40), and a display screen connected to the camera (50) is arranged inside the vehicle (10).

2. A silicon-manganese block grabbing manipulator according to claim 1, characterized in that: The vehicle (10) and the mechanical arm (20) are an excavator body.

3. The silicon-manganese block grabbing manipulator according to claim 2, characterized in that: The clamping claw (30) comprises a rotating mechanism (31) and a clamping mechanism (32); the clamping mechanism (32) is mounted on the mechanical arm (20) via the rotating mechanism (31).

4. The silicon-manganese block grabbing manipulator according to claim 3 is characterized in that: The rotating mechanism (31) is driven by a hydraulic motor.

5. The silicon-manganese block grabbing manipulator according to claim 4, characterized in that: The clamping mechanism (32) is driven by a hydraulic cylinder.

6. The silicon-manganese block grabbing manipulator according to claim 5, characterized in that: The blowing member (40) comprises a bracket (41) and a wind shield (42); the bracket (41) is mounted on a side of the rotating mechanism (31) close to the mechanical arm (20); the wind shield (42) is fixedly connected to the bracket (41); a fan (43) is arranged inside the wind shield (42); and the fan (43) faces the clamping mechanism (32).

7. The silicon-manganese block grabbing manipulator according to claim 6, characterized in that: The fan (43) and the cab of the vehicle (10) are respectively located on both sides of the mechanical arm (20).

8. The silicon-manganese block grabbing manipulator according to claim 7, characterized in that: The camera (50) is installed at the center of the wind shield (42).