ALC wallboard laser positioning cutting device capable of sprinkling water and reducing dust

By designing laser positioning and cutting device and water spray dust reduction system, the problem of ALC wall panels relying on manual control and poor construction environment is solved, and high-precision cutting and effective dust reduction are achieved.

CN222610043UActive Publication Date: 2025-03-14ZHONG QING HUA ZI JIAN ZHU GONG CHENG YOU XIAN GONG SI
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Patent Information

Application Number
CN202420508891.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-15
Publication Date
2025-03-14
Estimated Expiration
2034-03-15

AI Technical Summary

Technical Problem

In the prior art, cutting ALC wall panels requires manual operation, resulting in the cutting accuracy relies on artificial control, which is prone to defective products, and is prone to dust and debris during the cutting process, which makes the construction environment poor.

Method used

A laser positioning and cutting device for ALC wall panels including a base, cutting mechanism, displacement frame, limit frame, laser instrument and adjustment device is designed to achieve accurate cutting through laser illumination and track positioning, and dust reduction through water spraying device.

Benefits of technology

High-precision cutting of ALC wall panels is realized, which reduces the error of human operation and reduces the incidence of defective products. At the same time, it effectively reduces dust through water spraying devices, improving the construction environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an ALC wallboard laser positioning cutting device capable of sprinkling water and reducing dust, which comprises a base and a cutting mechanism, the cutting mechanism is used for cutting an ALC wallboard, and the cutting mechanism is positioned at the top end of the base; and the displacement frame is used for controlling the cutting mechanism to move longitudinally, and the bottom end of the displacement frame is fixedly connected with the top end of the base. According to the device, the adjusting device is arranged for adjusting, so that the whole device is parallel to the wall surface, laser is applied to the position, needing to be cut, of the ALC wallboard through the laser instrument, the cutting mechanism is aligned with the laser needing to be cut for cutting, the cutting precision of the wallboard is guaranteed through laser alignment and track positioning, and the blocking rods are installed in the corresponding limiting holes, so that the cutting precision of the ALC wallboard is guaranteed. At the moment, by pushing the cutting machine, the mounting seat slides on the fixing plate, and a saw blade of the cutting machine cuts on the wallboard until the mounting seat is blocked by the blocking rod, so that the cutting depth is controlled.
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Description

Technical Field

[0001] The utility model relates to the technical field of wall panel cutting, in particular to an ALC wall panel laser positioning and cutting device capable of sprinkling water to reduce dust. Background Art

[0002] ALC wallboard is a kind of high-performance autoclaved aerated concrete. ALC board is a porous concrete plate made of fly ash, cement, lime and other raw materials, which is cured by high-pressure steam. ALC board can be used as both wall material and roof panel. It is a new type of building material with excellent performance, good fire resistance, fire prevention, sound insulation, heat insulation, thermal insulation, earthquake resistance and other excellent properties.

[0003] In the prior art, when ALC wall panels are used in daily construction, they often need to be cut according to the required shape, which is often done manually. The cutting accuracy needs to be manually controlled. Improper operation can easily lead to defective products, resulting in wrong or crooked cutting, and is time-consuming and labor-intensive. In addition, dust and debris are easily generated at the cutting site, resulting in a poor construction environment. Utility Model Content

[0004] In view of the shortcomings of the prior art, the technical solution adopted by the utility model to solve the technical problems is: an ALC wall panel laser positioning and cutting device capable of sprinkling water and reducing dust, comprising:

[0005] Base,

[0006] A cutting mechanism, the cutting mechanism is used to cut the ALC wallboard, and the cutting mechanism is located at the top of the base;

[0007] A displacement frame, the displacement frame is used to control the longitudinal movement of the cutting mechanism, and the bottom end of the displacement frame is fixedly connected to the top end of the base;

[0008] A limit frame, the limit frame is used to control the lateral movement of the cutting mechanism, and the outer wall of the limit frame is slidably connected to the inner wall of the displacement frame;

[0009] A laser instrument, wherein the laser instrument is used to plan the cutting position, and the bottom end of the laser instrument is slidably connected to the top end of the base;

[0010] The laser positioning and cutting device also includes:

[0011] An adjusting device, the adjusting device is used to adjust the distance between the adjusting device and the wall panel, and the outer wall of the adjusting device is fixedly connected to the outer wall of the displacement frame;

[0012] The cutting mechanism includes an outer cover, an outer wall of the outer cover is fixedly connected to a rotating rod, an outer wall of the outer cover is fixedly connected to a fixing plate, an outer wall of the fixing plate is slidably connected to a mounting seat, a cutting machine is fixedly connected to the top of the mounting seat, a limiting hole is provided in the wall of the fixing plate, an inner wall of the limiting hole is slidably connected to a blocking rod, an inner wall of the outer cover is rotatably connected to a roller, a dust box is fixedly connected to the bottom end of the outer cover, and a water spraying device is fixedly connected to the outer wall of the outer cover.

[0013] Preferably, the inner wall of the limit frame is slidably connected with a sliding block, and the outer wall of the rotating rod is rotatably connected with the inner wall of the sliding block. The cutting mechanism rotates in the sliding block through the rotating rod to adjust the cutting angle, and the sliding block slides in the limit frame to adjust the left and right movement of the cutting mechanism.

[0014] Preferably, the outer wall of the cutting machine is slidably connected to the outer wall of the outer cover, and the outer wall of the blocking rod is slidably connected to the outer wall of the mounting seat. The blocking rod is installed in the corresponding limiting hole, and then the cutting machine is pushed to make the mounting seat slide on the fixing plate, and the saw blade of the cutting machine cuts on the wallboard until the mounting seat is blocked by the blocking rod, thereby controlling the cutting depth.

[0015] Preferably, the adjustment device comprises a fixing rod, the inner wall of the fixing rod is threadedly connected with a screw rod, the end of the screw rod away from the fixing rod is fixedly connected with a ball, the outer wall of the ball is slidably connected with a stopper, and the outer wall of the fixing rod is fixedly connected with the outer wall of the displacement frame. By rotating the screw rod threadedly connected to the fixing rod, the screw rod moves so that the stopper on the ball contacts the wall surface, and the displacement frame is made parallel to the wall surface by adjusting the adjustment device.

[0016] Preferably, the water spraying device comprises a water storage bucket, the water storage bucket is connected to the water spraying pipe through a fixedly connected three-way pipe, the outer wall of the three-way pipe is fixedly connected to the outer wall of the water spraying pipe, and the outer wall of the three-way pipe is fixedly connected to a water pump. The outer wall of the water storage bucket is fixedly connected to the outer wall of the outer cover, and the outer wall of the water spraying pipe is fixedly connected to the inner wall of the outer cover. The water pump draws water out of the water storage bucket and sends the water into the water spraying pipes at the upper and lower ends through the three-way pipe, spraying water on the saw blade and cutting part in the outer cover to reduce dust.

[0017] The beneficial effects of the utility model are as follows:

[0018] 1. The utility model sets an adjustment device to adjust the whole device to be parallel to the wall surface, uses a laser instrument to mark the position where the ALC wall panel needs to be cut, and the cutting mechanism is aligned with the laser to be cut for cutting. The laser is aimed and the track is positioned to ensure the wall panel cutting accuracy. The blocking rod is installed into the corresponding limit hole. At this time, the cutting machine is pushed to make the mounting seat slide on the fixed plate, and the saw blade of the cutting machine cuts on the wall panel until the mounting seat is blocked by the blocking rod, thereby controlling the cutting depth.

[0019] 2. The utility model sets a limit frame to slide in the displacement frame, thereby driving the cutting mechanism to move up and down. The cutting mechanism rotates in the sliding block through the rotating rod to adjust the cutting angle. The slider slides in the limit frame to adjust the left and right movement of the cutting mechanism to ensure the accuracy of cutting. The water spraying device and the water spraying pipe spray water on the saw blade and the cutting position in the outer cover, which can not only reduce dust but also cool the saw blade, and the gravel is collected through the dust collecting box to ensure the cleanliness of the cutting site. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is the front view of the utility model;

[0021] Figure 2 It is a schematic diagram of the structure of the regulating device of the utility model;

[0022] Figure 3 It is a structural schematic diagram of the cutting mechanism of the utility model;

[0023] Figure 4 It is a structural schematic diagram of the water spray device of the utility model.

[0024] In the figure: 1. base; 2. displacement frame; 3. laser instrument; 4. limit frame; 5. adjustment device; 501. fixing rod; 502. screw rod; 503. ball bearing; 504. stop block; 6. sliding block; 7. cutting mechanism; 701. outer cover; 702. rotating rod; 703. fixing plate; 704. mounting seat; 705. cutting machine; 706. roller; 707. stop rod; 708. limit hole; 709. dust collection box; 9. water spraying device; 901. water storage barrel; 902. water pump; 903. three-way pipe; 904. water spraying pipe. DETAILED DESCRIPTION

[0025] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and design various embodiments with various modifications suitable for specific purposes.

[0026] Example:

[0027] See also Figure 1 - Figure 4 The utility model provides a technical solution: an ALC wall panel laser positioning and cutting device capable of sprinkling water and reducing dust, comprising:

[0028] Base 1,

[0029] A cutting mechanism 7, which is used to cut the ALC wallboard. The cutting mechanism 7 is located at the top of the base 1;

[0030] The displacement frame 2 is used to control the longitudinal movement of the cutting mechanism 7, and the bottom end of the displacement frame 2 is fixedly connected to the top end of the base 1;

[0031] The limiting frame 4 is used to control the lateral movement of the cutting mechanism 7, and the outer wall of the limiting frame 4 is slidably connected to the inner wall of the displacement frame 2;

[0032] Laser instrument 3, laser instrument 3 is used to plan the cutting position, and the bottom end of laser instrument 3 is slidably connected with the top end of base 1;

[0033] The laser positioning and cutting device also includes:

[0034] An adjusting device 5, the adjusting device 5 is used to adjust the distance between the adjusting device 5 and the wall panel, and the outer wall of the adjusting device 5 is fixedly connected to the outer wall of the displacement frame 2;

[0035] The cutting mechanism 7 includes an outer cover 701, the outer wall of the outer cover 701 is fixedly connected to a rotating rod 702, the outer wall of the outer cover 701 is fixedly connected to a fixing plate 703, the outer wall of the fixing plate 703 is slidably connected to a mounting seat 704, the top of the mounting seat 704 is fixedly connected to a cutting machine 705, a limiting hole 708 is provided in the wall of the fixing plate 703, the inner wall of the limiting hole 708 is slidably connected to a blocking rod 707, the inner wall of the outer cover 701 is rotatably connected to a roller 706, the bottom end of the outer cover 701 is fixedly connected to a dust collecting box 709, and the outer wall of the outer cover 701 is fixedly connected to a water spraying device 9.

[0036] The inner wall of the limit frame 4 is slidably connected with the sliding block 6, and the outer wall of the rotating rod 702 is rotatably connected with the inner wall of the sliding block 6. The cutting mechanism 7 rotates on the inner wall of the sliding block 6 through the outer wall of the rotating rod 702, thereby adjusting the cutting angle, and the outer wall of the sliding block 6 slides inside the inner wall of the limit frame 4, thereby adjusting the left and right movement of the cutting mechanism 7.

[0037] The outer wall of the cutter 705 is slidably connected to the outer wall of the outer cover 701, and the outer wall of the blocking rod 707 is slidably connected to the outer wall of the mounting seat 704. The blocking rod 707 is installed in the corresponding limiting hole 708, and then the cutter 705 is pushed to make the mounting seat 704 slide on the outer wall of the fixing plate 703, and the saw blade of the cutter 705 cuts on the wallboard until the mounting seat 704 is blocked by the blocking rod 707, thereby controlling the cutting depth.

[0038] The adjusting device 5 includes a fixing rod 501, the inner wall of which is threadedly connected with a screw rod 502, the end of the screw rod 502 away from the fixing rod 501 is fixedly connected with a ball 503, the outer wall of the ball 503 is slidably connected with a stopper 504, and the outer wall of the fixing rod 501 is fixedly connected with the outer wall of the displacement frame 2. The screw rod 502 threadedly connected to the fixing rod 501 is rotated, and the screw rod 502 moves, so that the stopper 504 slidably connected to the fixedly connected ball 503 contacts the wall surface, and the displacement frame 2 is parallel to the wall surface by adjusting the adjusting device 5.

[0039] The water spraying device 9 includes a water storage barrel 901, which is connected to a water spraying pipe 904 through a fixedly connected three-way pipe 903. The outer wall of the three-way pipe 903 is fixedly connected to the outer wall of the water spraying pipe 904, and a water pump 902 is fixedly connected to the outer wall of the three-way pipe 903. The outer wall of the water storage barrel 901 is fixedly connected to the outer wall of the outer cover 701, and the outer wall of the water spraying pipe 904 is fixedly connected to the inner wall of the outer cover 701. The water pump 902 pumps the water in the water storage barrel 901, and sends the water into the water spraying pipe 904 fixed at the upper and lower ends through the fixedly connected three-way pipe 903, and sprays water on the saw blade and the cutting part in the outer cover 701 to reduce dust.

[0040] Working principle:

[0041] When in use, the whole device is moved to the desired cutting position by the wheels arranged at the bottom end of the base 1, and the wheels are locked. At this time, the screw 502 threadedly connected to the fixing rod 501 is rotated by the adjusting device 5, and the screw 502 moves, so that the stopper 504 on the ball 503 contacts the wall surface. The adjusting device 5 is adjusted to make the displacement frame 2 parallel to the wall surface, so that the outer cover 701 of the cutting mechanism 7 is in contact with the wall surface;

[0042] By starting the laser instrument 3 and moving it on the base 1, the laser is projected on the position where the ALC wall panel needs to be cut, and the cutting mechanism 7 is aligned with the line needed to be cut. The blocking rod 707 is installed into the corresponding limiting hole 708 through the required cutting distance. At this time, the cutting machine 705 is pushed to make the mounting seat 704 slide on the fixing plate 703, and the saw blade of the cutting machine 705 cuts on the wall panel until the mounting seat 704 is blocked by the blocking rod 707, thereby controlling the cutting depth;

[0043] The roller 706 on the outer cover 701 slides on the wall, and the limit frame 4 slides in the displacement frame 2, thereby driving the cutting mechanism 7 to move up and down. The cutting mechanism 7 rotates in the sliding block 6 through the rotating rod 702 to adjust the cutting angle. The sliding block 6 slides in the limit frame 4 to adjust the left and right movement of the cutting mechanism 7. During the cutting process, the water in the water storage barrel 901 is pumped out by the water pump 902 through the water spraying device 9, and the water is sent to the water spraying pipes 904 at the upper and lower ends through the three-way pipe 903, and water is sprayed on the saw blade and cutting area in the outer cover 701 to reduce dust. The gravel produced by the cutting also enters the outer cover 701 and is collected by the dust collecting box 709.

[0044] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. Structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to conventional means in the field unless otherwise specified and limited.

Claims

1. A laser positioning and cutting device for ALC wall panels capable of sprinkling water and reducing dust, comprising: Base (1), A cutting mechanism (7), the cutting mechanism (7) is used to cut the ALC wallboard, and the cutting mechanism (7) is located at the top of the base (1); A displacement frame (2), the displacement frame (2) is used to control the cutting mechanism (7) to move longitudinally, and the bottom end of the displacement frame (2) is fixedly connected to the top end of the base (1); A limiting frame (4), the limiting frame (4) is used to control the lateral movement of the cutting mechanism (7), and the outer wall of the limiting frame (4) is slidably connected to the inner wall of the displacement frame (2); A laser instrument (3), the laser instrument (3) being used to plan the cutting position, the bottom end of the laser instrument (3) being slidably connected to the top end of the base (1); It is characterized in that The laser positioning and cutting device also includes: An adjusting device (5), the adjusting device (5) being used to adjust the distance between the adjusting device and the wall panel, the outer wall of the adjusting device (5) being fixedly connected to the outer wall of the displacement frame (2); The cutting mechanism (7) comprises an outer cover (701), the outer wall of the outer cover (701) is fixedly connected to a rotating rod (702), the outer wall of the outer cover (701) is fixedly connected to a fixing plate (703), the outer wall of the fixing plate (703) is slidably connected to a mounting seat (704), the top of the mounting seat (704) is fixedly connected to a cutting machine (705), a limiting hole (708) is provided in the wall of the fixing plate (703), the inner wall of the limiting hole (708) is slidably connected to a blocking rod (707), the inner wall of the outer cover (701) is rotatably connected to a roller (706), the bottom end of the outer cover (701) is fixedly connected to a dust collecting box (709), and the outer wall of the outer cover (701) is fixedly connected to a water spraying device (9).

2. The ALC wall panel laser positioning and cutting device capable of sprinkling water and reducing dust according to claim 1 is characterized in that: The inner wall of the limiting frame (4) is slidably connected to a sliding block (6), and the outer wall of the rotating rod (702) is rotatably connected to the inner wall of the sliding block (6).

3. The ALC wall panel laser positioning and cutting device capable of sprinkling water and reducing dust according to claim 1 is characterized in that: The outer wall of the cutting machine (705) is slidably connected to the outer wall of the outer cover (701), and the outer wall of the blocking rod (707) is slidably connected to the outer wall of the mounting seat (704).

4. The ALC wall panel laser positioning and cutting device capable of sprinkling water and reducing dust according to claim 1 is characterized in that: The adjusting device (5) comprises a fixing rod (501), the inner wall of the fixing rod (501) is threadedly connected to a screw rod (502), one end of the screw rod (502) away from the fixing rod (501) is fixedly connected to a ball (503), the outer wall of the ball (503) is slidably connected to a stop block (504), and the outer wall of the fixing rod (501) is fixedly connected to the outer wall of the displacement frame (2).

5. The ALC wall panel laser positioning and cutting device capable of sprinkling water and reducing dust according to claim 1 is characterized in that: The water spraying device (9) comprises a water storage barrel (901), the water storage barrel (901) being connected to a water spraying pipe (904) via a fixedly connected three-way pipe (903), the outer wall of the three-way pipe (903) being fixedly connected to the outer wall of the water spraying pipe (904), and the outer wall of the three-way pipe (903) being fixedly connected to a water pump (902).

6. The ALC wall panel laser positioning and cutting device capable of sprinkling water and reducing dust according to claim 5 is characterized in that: The outer wall of the water storage barrel (901) is fixedly connected to the outer wall of the outer cover (701), and the outer wall of the water spray pipe (904) is fixedly connected to the inner wall of the outer cover (701).