Batching device for color master batch production
By designing a batching device for color masterbatch production, including a movable stirring mechanism and an auxiliary feeding mechanism, the problems of insufficient stirring and inaccurate ingredients in the prior art are solved, and more efficient stirring effect and proportional accuracy are achieved.
Patent Information
- Application Number
- CN202420043649.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-08
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-01-08
AI Technical Summary
The existing masterbatching device has blind spots during the stirring process, and the raw materials cannot be fully mixed, and the rotation of the ingredients barrel is prone to accidents.
A batching device including a movable stirring mechanism and an auxiliary feeding mechanism is designed. The movable stirring mechanism drives the first bevel gear through the first motor, and the rotating frame and the tooth plate drives the stirring plate to ensure that the raw materials are fully stirred. The auxiliary feeding mechanism drives the threaded rod through the second motor, and adjusts the baffle position with the limit rod, adjusts the discharge speed, and improves the proportion accuracy.
It realizes sufficient stirring and mixing of raw materials inside the batching tank to avoid blind spots and increase the stirring effect; at the same time, by adjusting the cutting speed, the proportion accuracy is improved and the stability of use is enhanced.
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Figure CN222610073U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of batching devices, in particular to a batching device for masterbatch production. Background Art
[0002] The full name of masterbatch is masterbatch, also called color seed. It is a new type of colorant specially used for polymer materials, also known as pigment preparation. It often needs to be used in conjunction with a dosing device during the production and processing of masterbatch.
[0003] According to the description in a masterbatch batching device disclosed in the patent website (authorization announcement number: CN 219634223 U), "The utility model relates to the field of batching equipment and discloses a masterbatch batching device, including a support table, a batching barrel is rotatably installed on the top of the support table, a vertical plate is fixedly installed on the top of the support table, a control box is fixedly installed on the top of the vertical plate, a drive motor is fixedly installed on the top of the control box, a drive shaft is installed on the output shaft of the drive motor, the bottom end of the drive shaft extends into the batching barrel and is installed with a rotating rod, two rotating holes are provided on the rotating rod, a rotating shaft is rotatably installed in the rotating hole, a plurality of stirring rods are fixedly installed on the rotating shaft, an annular groove one is provided on the top inner wall of the batching barrel, and a driving rack is installed on the inner wall of the annular groove one. The utility model has the following advantages and effects: through the rotation and self-rotation of the stirring rod and the rotation of the batching barrel, the purpose of comprehensive and sufficient mixing and stirring of the raw materials can be achieved."
[0004] In view of the above description, the applicant believes that there are the following problems:
[0005] During use of the utility model, the driving shaft can drive the transmission shaft to rotate with the cooperation of the set sprocket and chain, the transmission shaft can drive the transmission gear to rotate, and the transmission gear can drive the batching barrel to rotate through the transmission rack. In actual use, since the stirring rod of the device is fixed in position, it is not possible to fully mix the raw materials inside the batching barrel and there are dead corners. At the same time, the batching barrel of the device rotates, which is prone to unexpected situations during the processing. Therefore, it is necessary to improve a batching device for masterbatch production to solve the above problems. Utility Model Content
[0006] The purpose of the utility model is to provide a batching device for masterbatch production to solve the problems raised in the above background technology.
[0007] To achieve the above object, the utility model provides the following technical solutions: a batching device for masterbatch production, comprising a batching tank, a discharge pipe is fixedly connected to the bottom of the batching tank, a support leg is fixedly connected to the bottom of the batching tank, a movable stirring mechanism is arranged on the top of the batching tank, and an auxiliary feeding mechanism is arranged on the top of the batching tank;
[0008] The movable stirring mechanism comprises a stirring component and a movable component, and the movable component is arranged inside the stirring component.
[0009] Preferably, the stirring assembly includes a support base, the support base is fixedly connected to the top of the batching tank, the top of the support base is fixedly connected to a first motor, the output end of the first motor is fixedly connected to a first bevel gear, the inside of the batching tank is rotatably connected to a rotating frame, the top of the rotating frame is fixedly connected to a second bevel gear, the inside of the rotating frame is rotatably connected to a stirring plate, the top of the stirring plate is fixedly connected to a gear column, and the inner side of the top of the batching tank is fixedly connected to a toothed plate, so as to facilitate sufficient stirring and mixing of the raw materials inside the batching tank, avoid dead angles, and increase the stirring effect.
[0010] Preferably, the first bevel gear is meshed with the second bevel gear, the gear column is meshed with the tooth plate, two stirring plates are provided, and the two stirring plates are symmetrically distributed with the front center line of the rotating frame as the symmetry axis, so as to facilitate a more stable stirring process.
[0011] Preferably, the movable component includes a connecting column, which is rotatably connected to the inside of the rotating frame, the top of the connecting column is fixedly connected to a third bevel gear, the inside of the connecting column is slidably connected to a stirring frame, the inside of the batching tank is fixedly connected to a limiting block, the bottom of the stirring frame is fixedly connected to a connecting block, the inside of the stirring frame is fixedly connected to a spring, the end of the spring away from the stirring frame is fixedly connected to a sliding rod, and the end of the sliding rod close to the spring is fixedly connected to a scraper, so as to realize the up and down reciprocating motion of the stirring frame during the rotation of the stirring frame, mix the raw materials in the batching tank while avoiding sinking to the bottom, and at the same time clean the inner wall of the batching tank to avoid color mixing in the later stage, thereby increasing the use effect.
[0012] Preferably, the third bevel gear is meshed with the first bevel gear, the slide rod is slidably connected to the stirring frame, grooves are provided at corresponding positions of the limit block and the connecting block, and the connecting block is movably connected inside the groove, so as to facilitate a more stable processing process.
[0013] Preferably, the auxiliary feeding mechanism includes a feeding pipe, the feeding pipe is fixedly connected to the top of the batching tank, the right side of the feeding pipe is fixedly connected to a connecting platform, the right side of the connecting platform is fixedly connected to a second motor, the output end of the second motor passes through the connecting platform and extends to the inside where a threaded rod is fixedly connected, the inside of the connecting platform is fixedly connected to a limiting rod, the outside of the limiting rod is slidably connected to a baffle, which is convenient for adjusting the position of the baffle, adjusting the feeding speed, and increasing the mixing accuracy.
[0014] Preferably, the baffle is threadedly connected to the threaded rod, the baffle is slidably connected to the connecting platform, and the baffle is slidably connected to the feed pipe, so as to make the adjustment process more stable.
[0015] Compared with the prior art, the utility model provides a batching device for masterbatch production, which has the following beneficial effects:
[0016] 1. The batching device for masterbatch production has an active stirring mechanism. During use, the first motor is operated in cooperation with the second bevel gear to rotate the rotating frame, and the tooth plate is used to rotate the stirring plate, so that the raw materials in the batching tank can be fully stirred and mixed, and dead angles can be avoided to increase the stirring effect. The stirring frame can be rotated by rotating the connecting column, and the connecting block can be moved up and down in cooperation with the limit block. The scraper can be moved by moving the sliding rod in cooperation with the spring, so that the stirring frame can reciprocate up and down during the rotation of the stirring frame, and the raw materials in the batching tank can be mixed while avoiding sinking to the bottom, and the inner wall of the batching tank can be cleaned to avoid color mixing in the later stage, thereby increasing the use effect.
[0017] 2. The batching device for masterbatch production, through the auxiliary feeding mechanism, during use, the second motor is set to work, so that the threaded rod rotates, and cooperates with the limit rod to move the baffle, which is convenient for adjusting the position of the baffle, adjusting the feeding speed, and increasing the accuracy of the proportioning. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:
[0019] Figure 1 This is a schematic diagram of the front structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the stirring assembly of the utility model;
[0022] Figure 4 This is a schematic diagram of the structure of the active components of the utility model;
[0023] Figure 5 This is a schematic diagram of the cross-sectional structure of the active component of the utility model;
[0024] Figure 6 This is a schematic diagram of the internal structure of the active component of the utility model;
[0025] Figure 7 This is a schematic diagram of the auxiliary feeding mechanism structure of the utility model;
[0026] Figure 8 It is a schematic diagram of the internal structure of the auxiliary feeding mechanism of the utility model.
[0027] In the figure: 1. batching tank; 2. discharge pipe; 3. support leg; 4. movable stirring mechanism; 41. stirring assembly; 411. support seat; 412. first motor; 413. first bevel gear; 414. rotating frame; 415. second bevel gear; 416. stirring plate; 417. gear column; 418. tooth plate; 42. movable assembly; 421. connecting column; 422. third bevel gear; 423. stirring frame; 424. limit block; 425. connecting block; 426. scraper; 427. spring; 428. slide rod; 5. auxiliary feeding mechanism; 51. feeding pipe; 52. connecting table; 53. second motor; 54. threaded rod; 55. limit rod; 56. baffle. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0030] Embodiment 1:
[0031] See also Figure 1-6 The utility model provides a technical solution: a batching device for masterbatch production, comprising a batching tank 1, a discharge pipe 2 is fixedly connected to the bottom of the batching tank 1, a support leg 3 is fixedly connected to the bottom of the batching tank 1, a movable stirring mechanism 4 is arranged on the top of the batching tank 1, and an auxiliary feeding mechanism 5 is arranged on the top of the batching tank 1;
[0032] The movable stirring mechanism 4 includes a stirring component 41 and a movable component 42 . The movable component 42 is disposed inside the stirring component 41 .
[0033] Furthermore, the stirring assembly 41 includes a support base 411, which is fixedly connected to the top of the batching tank 1, a first motor 412 is fixedly connected to the top of the support base 411, a first bevel gear 413 is fixedly connected to the output end of the first motor 412, a rotating frame 414 is rotatably connected inside the batching tank 1, a second bevel gear 415 is fixedly connected to the top of the rotating frame 414, a stirring plate 416 is rotatably connected inside the rotating frame 414, a gear column 417 is fixedly connected to the top of the stirring plate 416, and a tooth plate 418 is fixedly connected to the inner side of the top of the batching tank 1, so as to facilitate the full stirring and mixing of the raw materials inside the batching tank 1, avoid dead angles, and increase the stirring effect.
[0034] Furthermore, the first bevel gear 413 meshes with the second bevel gear 415, the gear column 417 meshes with the tooth plate 418, two stirring plates 416 are provided, and the two stirring plates 416 are symmetrically distributed with the front center line of the rotating frame 414 as the symmetry axis, so as to facilitate a more stable stirring process.
[0035] Furthermore, the movable component 42 includes a connecting column 421, which is rotatably connected to the inside of the rotating frame 414, a third bevel gear 422 is fixedly connected to the top of the connecting column 421, a stirring frame 423 is slidably connected to the inside of the connecting column 421, a limiting block 424 is fixedly connected to the inside of the batching tank 1, a connecting block 425 is fixedly connected to the bottom of the stirring frame 423, a spring 427 is fixedly connected to the inside of the stirring frame 423, a sliding rod 428 is fixedly connected to the end of the spring 427 away from the stirring frame 423, and a scraper 426 is fixedly connected to the end of the sliding rod 428 close to the spring 427, so as to realize the up and down reciprocating motion of the stirring frame 423 during the rotation, mix the raw materials in the batching tank 1 while avoiding the situation of sinking to the bottom, and clean the inner wall of the batching tank 1 at the same time to avoid the situation of color mixing in the later stage, thereby increasing the use effect.
[0036] Furthermore, the third bevel gear 422 is meshed with the first bevel gear 413, the slide rod 428 is slidably connected to the stirring frame 423, grooves are provided at corresponding positions of the limit block 424 and the connecting block 425, and the connecting block 425 is movably connected inside the groove, so as to facilitate a more stable processing process.
[0037] Embodiment 2:
[0038] See also Figure 7-8 , and combined with Example 1, it is further obtained that the auxiliary feeding mechanism 5 includes a feeding pipe 51, the feeding pipe 51 is fixedly connected to the top of the batching tank 1, the right side of the feeding pipe 51 is fixedly connected to a connecting platform 52, the right side of the connecting platform 52 is fixedly connected to a second motor 53, the output end of the second motor 53 passes through the connecting platform 52 and extends to the inside where a threaded rod 54 is fixedly connected, the inside of the connecting platform 52 is fixedly connected to a limiting rod 55, and the outside of the limiting rod 55 is slidably connected to a baffle 56, which is convenient for adjusting the position of the baffle 56, adjusting the feeding speed, and increasing the proportioning accuracy.
[0039] Furthermore, the baffle plate 56 is threadedly connected to the threaded rod 54, the baffle plate 56 is slidably connected to the connecting platform 52, and the baffle plate 56 is slidably connected to the feed pipe 51, so that the adjustment process is more stable.
[0040] In actual operation, when the device is used, the raw materials to be processed are first introduced into the batching tank 1 through the feed pipe 51, and the second motor 53 is operated to rotate the threaded rod 54, and the limit rod 55 is cooperated to move the baffle 56, so as to adjust the position of the baffle 56, adjust the material feeding speed, and increase the proportioning accuracy. The first motor 412 is operated to rotate the first bevel gear 413, and the second bevel gear 415 is cooperated to rotate the rotating frame 414, and the gear plate 418 is cooperated to rotate the gear column 417, so that the stirring plate 416 is rotated, so as to facilitate the raw materials in the batching tank 1. The mixing is fully stirred to avoid dead corners and increase the stirring effect. The first bevel gear 413 is rotated in cooperation with the third bevel gear 422 to rotate the connecting column 421, thereby rotating the stirring frame 423, and cooperating with the limit block 424 to make the connecting block 425 move up and down. The sliding rod 428 is moved in cooperation with the spring 427 to make the scraper 426 move, so as to realize the up and down reciprocating movement of the stirring frame 423 during the rotation process, mix the raw materials inside the batching tank 1 while avoiding the situation of sinking to the bottom, and clean the inner wall of the batching tank 1 at the same time to avoid the situation of color mixing in the later stage, thereby increasing the use effect.
[0041] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A batching device for masterbatch production, comprising a batching tank (1), characterized in that: The bottom of the batching tank (1) is fixedly connected to a discharge pipe (2), the bottom of the batching tank (1) is fixedly connected to a support leg (3), the top of the batching tank (1) is provided with a movable stirring mechanism (4), and the top of the batching tank (1) is provided with an auxiliary feeding mechanism (5); The movable stirring mechanism (4) comprises a stirring component (41) and a movable component (42), wherein the movable component (42) is arranged inside the stirring component (41); The stirring assembly (41) comprises a support seat (411), the support seat (411) is fixedly connected to the top of the batching tank (1), a first motor (412) is fixedly connected to the top of the support seat (411), a first bevel gear (413) is fixedly connected to the output end of the first motor (412), a rotating frame (414) is rotatably connected inside the batching tank (1), a second bevel gear (415) is fixedly connected to the top of the rotating frame (414), a stirring plate (416) is rotatably connected inside the rotating frame (414), a gear column (417) is fixedly connected to the top of the stirring plate (416), and a toothed plate (418) is fixedly connected to the inner side of the top of the batching tank (1).
2. A batching device for masterbatch production according to claim 1, characterized in that: The first bevel gear (413) is meshed with the second bevel gear (415), the gear column (417) is meshed with the tooth plate (418), two stirring plates (416) are provided, and the two stirring plates (416) are symmetrically distributed with the front center line of the rotating frame (414) as the symmetry axis.
3. A batching device for masterbatch production according to claim 2, characterized in that: The movable component (42) comprises a connecting column (421), wherein the connecting column (421) is rotatably connected to the inside of the rotating frame (414), the top of the connecting column (421) is fixedly connected to a third bevel gear (422), the inside of the connecting column (421) is slidably connected to a stirring frame (423), the inside of the mixing tank (1) is fixedly connected to a limiting block (424), the bottom of the stirring frame (423) is fixedly connected to a connecting block (425), the inside of the stirring frame (423) is fixedly connected to a spring (427), the end of the spring (427) away from the stirring frame (423) is fixedly connected to a sliding rod (428), and the end of the sliding rod (428) close to the spring (427) is fixedly connected to a scraper (426).
4. A batching device for masterbatch production according to claim 3, characterized in that: The third bevel gear (422) is meshed with the first bevel gear (413), the sliding rod (428) is slidably connected to the stirring frame (423), grooves are provided at corresponding positions of the limiting block (424) and the connecting block (425), and the connecting block (425) is movably connected inside the groove.
5. A batching device for masterbatch production according to claim 1, characterized in that: The auxiliary feeding mechanism (5) comprises a feeding pipe (51), the feeding pipe (51) is fixedly connected to the top of the batching tank (1), the right side of the feeding pipe (51) is fixedly connected to a connecting platform (52), the right side of the connecting platform (52) is fixedly connected to a second motor (53), the output end of the second motor (53) passes through the connecting platform (52) and extends to the inside where a threaded rod (54) is fixedly connected, the inside of the connecting platform (52) is fixedly connected to a limiting rod (55), and the outside of the limiting rod (55) is slidably connected to a baffle (56).
6. A batching device for masterbatch production according to claim 5, characterized in that: The baffle plate (56) is threadedly connected to the threaded rod (54), the baffle plate (56) is slidably connected to the connecting platform (52), and the baffle plate (56) is slidably connected to the feeding pipe (51).
Citation Information
Patent Citations
Color master batch batching device
CN219634223U