Foaming device for non-slip mat production
By introducing stirring, scraping and metering components into the foaming device for the production of anti-slip pads, the problem of the foaming barrel in the existing technology cannot be effectively removed, and a more efficient foaming process and better quality foam products are achieved.
Patent Information
- Application Number
- CN202420977329.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-08
AI Technical Summary
Existing foam devices cannot effectively remove foam adhered to the inner wall of the foaming barrel, resulting in waste of foam and affecting the foaming effect of subsequent solutions.
A foaming device for the production of anti-slip pads is designed, including a stirring assembly, a scraping assembly and a metering assembly. The stirring assembly is used to fully mix the foam solution. The scraping assembly effectively removes the foam from the inner wall of the foam cylinder through a rotating scraper. The metering assembly ensures that the foam solution is transferred in proportion.
Effectively remove foam from the inner wall of the foaming barrel, prevent waste and affect the foaming effect of subsequent solutions, and improve the efficiency of the foaming process and product quality.
Smart Images

Figure CN222610229U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of anti-skid mat production, in particular to a foaming device for producing anti-skid mats. Background Art
[0002] There are many kinds of anti-slip mats commonly used in the market. In the production process of anti-slip mats, the raw materials need to be foamed through a foaming device. The foaming solution is made according to the needs. The two foaming solutions, liquid A and liquid B, are stirred through the foaming device and mixed with air to foam. At this time, a foaming device for the production of anti-slip mats is needed.
[0003] The foaming device in the prior art cannot effectively scrape off the foam adhered to the inner wall of the foaming tube after foaming the stock solution. When foaming the stock solution, it is generally necessary to stir the stock solution so that the stock solution can be fully mixed with the air to produce foam. However, the foam produced by the stock solution after the foaming process is completed is generally of high consistency. At this time, some foam will adhere to the inner wall of the foaming tube. If the foam adhered to the inner wall of the foaming tube is not scraped off, on the one hand, it will lead to waste of foam, and on the other hand, when other solutions need to be foamed, the original foam adhered to the inner wall of the foaming tube will affect the foaming effect of other solutions, thereby affecting the normal use effect of other solutions after the foaming process.
[0004] In contrast to the Chinese patent with publication number CN220095301U, the utility model discloses a foaming device for producing anti-slip mats, specifically relates to the technical field of anti-slip mat production, including a bottom plate, a stirring tank is fixedly installed on one side of the top end of the bottom plate, a top cover is fixedly installed on the top end of the stirring tank, a stirring member is fixedly installed in the middle of the top cover, and a symmetrically distributed first feeding member and a second feeding member are fixedly installed on the side of the top end of the top cover close to the stirring member, the first feeding member includes a first metering pump and a first silo, the first metering pump is fixedly installed on the top end of the top cover, a first liquid outlet pipe is fixedly installed on the water outlet end of the first metering pump, and the first liquid outlet pipe runs through the top cover. In the utility model, by arranging the first metering pump and the second metering pump, the foaming solution in the first silo and the second silo can be arranged in proportion to reach the stirring tank through the first metering pump and the second metering pump.
[0005] The above scheme can conveniently transfer the foaming solution according to the proportion set to the stirring tank for stirring treatment, thereby improving the quality of the foam after the foaming solution is foamed. However, after the solution is foamed, it is still unable to effectively scrape off the foam adhered to the inner wall of the foaming tube, and fails to solve the problems raised in the above background technology. Utility Model Content
[0006] The purpose of the utility model is to provide a foaming device for producing anti-slip mats, comprising a base and also comprising:
[0007] A foaming cylinder is fixedly connected to the upper surface of the base through a fixing frame, a closing cover is provided above the foaming cylinder, and the closing cover is fixedly connected to the foaming cylinder through bolts;
[0008] A discharge pump is fixedly connected to the upper surface of the base, the feed end of the discharge pump is connected to the bottom of the foaming cylinder through a pipeline, and the discharge end of the discharge pump is connected to a discharge pipe;
[0009] Two storage tanks are fixedly connected to the upper surface of the base through a support frame;
[0010] A stirring assembly is arranged on the upper surface of the closing cover and is used to stir the liquid inside the foaming tube;
[0011] A scraping component is arranged inside the foaming cylinder and is used to scrape off the foam adhered to the inner wall of the foaming cylinder;
[0012] A metering assembly is arranged on the upper surface of the base and is used to meter the liquid inside the two storage tanks and then transfer it to the foaming cylinder;
[0013] The operating device is fixedly connected to the upper surface of the base.
[0014] As a further improvement of the present technical solution, the stirring assembly includes a drive box fixedly connected to the upper surface of the closed cover, one side of the drive box is fixedly connected to a drive motor, the output shaft of the drive motor is fixedly connected to a drive rod through a coupling, the other end of the drive rod is fixedly connected to a first bevel gear, the inner top end of the drive box is rotatably connected to a rotating rod, the outside of the rotating rod is fixedly connected to a second bevel gear meshing with the first bevel gear, stirring blades are equidistantly provided on the outside of the rotating rod, and the bottom end of the rotating rod is fixedly connected to a connecting disk.
[0015] As a further improvement of the present technical solution, the scraping assembly includes an installation disk which is sleeved on the outside of the connecting disk, the bottom of the connecting disk is fixedly connected to a fixing plate, telescopic rods are fixedly connected on both sides of the outer wall of the fixing plate, the telescopic ends of the two telescopic rods are fixedly connected to plug-in rods, and reset springs are sleeved on the outside of the two telescopic rods, and the two reset springs are both in contact between the plug-in rod and the fixing plate. A plurality of plug-in blocks are fixedly connected to the upper surface of the installation disk, and a clamping groove for clamping the plug-in block is provided at the bottom of the fixing plate, and guide grooves for the movement of the plug-in rods are provided on the outside of the connecting disk and the installation disk, and scrapers are symmetrically provided on the outside of the installation disk.
[0016] As a further improvement of the present technical solution, the metering assembly includes two flow pumps fixedly connected to the upper surface of the base, the liquid inlet ends of the two flow pumps are connected to the bottom of the two storage tanks through pipes, and the liquid outlet ends of the two flow pumps are connected to the interior of the foaming cylinder through pipes.
[0017] As a further improvement of the present technical solution, the upper surface of the closed cover is symmetrically provided with mounting holes for installing the air intake cylinder, the two air intake cylinders are each provided with an air intake fan, the two air intake cylinders are each provided with a dustproof mesh cover on the outside, and the two dustproof mesh covers are fixedly connected to the air intake cylinder by bolts.
[0018] As a further improvement of the technical solution, an anti-skid pad is bonded to the bottom of the base, and herringbone anti-skid grooves are arranged at equal intervals on the bottom of the anti-skid pad.
[0019] Compared with the prior art, the utility model has the following beneficial effects:
[0020] In the foaming device for producing anti-skid mats, by means of the provided stirring component, scraping component and metering component, when the foaming solution needs to be foamed, it is only necessary to first add the required foaming solution into the two storage tanks, at which time the metering component starts to operate, and the metering component can effectively transfer the foaming solution in the two storage tanks to the foaming cylinder according to the required proportion. After the foaming solution is transferred to the foaming cylinder, the stirring component starts to operate, and at this time the stirring component can effectively stir the foaming solution in the foaming cylinder, so that the foaming solution can be fully mixed with the air, and then it can The foaming solution can be foamed effectively. During the rotation of the stirring component, the scraping component will be driven to rotate synchronously. At this time, the scraping component can effectively scrape the foam adhered to the inner wall of the foaming cylinder, so as to prevent the waste of foam and the like. At the same time, it can prevent the residual foam on the inner wall of the foaming cylinder from affecting the foaming effect of other solutions. When the foaming of the foaming solution is completed, the discharge pump starts to run. At this time, the discharge pump can effectively transfer the foam inside the foaming cylinder to the discharge pipe, and then discharge it through the discharge pipe, so that the staff can collect and process the foam, saving time and effort. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0022] Figure 2 It is a cutaway three-dimensional structural schematic diagram of the drive box in the utility model;
[0023] Figure 3 It is a schematic diagram of the three-dimensional structure of the scraping component after being disassembled in the utility model;
[0024] Figure 4This is a bottom-up three-dimensional structural schematic diagram of the utility model;
[0025] Figure 5 It is a bottom-up three-dimensional structural schematic diagram of the connecting plate in the utility model;
[0026] Figure 6 It is a schematic diagram of the three-dimensional structure of the utility model after the dustproof net cover is disassembled.
[0027] The meaning of each number in the figure is:
[0028] 1. Base; 2. Operating equipment; 3. Fixed frame; 4. Foaming tube; 5. Closing cover; 6. Discharge pump; 7. Discharge pipe; 8. Flow pump; 9. Support frame; 10. Storage tank; 11. Drive box; 12. Drive motor; 13. Drive rod; 14. First bevel gear; 15. Second bevel gear; 16. Rotating rod; 17. Stirring blade; 18. Connecting plate; 19. Mounting plate; 20. Plug-in block; 21. Scraper; 22. Fixed plate; 23. Telescopic rod; 24. Plug-in rod; 25. Reset spring; 26. Intake cylinder; 27. Intake fan; 28. Dustproof mesh cover. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] See also Figure 1 - Figure 6 As shown, this embodiment provides a foaming device for producing an anti-slip mat, comprising a base 1, and further comprising:
[0031] The foaming tube 4 is fixedly connected to the upper surface of the base 1 through the fixing frame 3. A closing cover 5 is provided above the foaming tube 4. The closing cover 5 is fixedly connected to the foaming tube 4 through bolts.
[0032] A discharge pump 6 is fixedly connected to the upper surface of the base 1, a feed end of the discharge pump 6 is connected to the bottom of the foaming tube 4 through a pipeline, and a discharge end of the discharge pump 6 is connected to a discharge pipe 7;
[0033] Two storage tanks 10 are fixedly connected to the upper surface of the base 1 through a support frame 9;
[0034] A stirring assembly is arranged on the upper surface of the closing cover 5 and is used to stir the liquid inside the foaming tube 4;
[0035] The scraping component is arranged inside the foaming tube 4 and is used to scrape off the foam adhered to the inner wall of the foaming tube 4;
[0036] The metering assembly is arranged on the upper surface of the base 1 and is used to meter the liquid inside the two storage tanks 10 and then transfer it to the foaming tube 4;
[0037] The operating device 2 is fixedly connected to the upper surface of the base 1 .
[0038] The above working principle: when the foaming solution needs to be foamed, it is only necessary to first add the required foaming solution into the two storage tanks 10. At this time, the metering component starts to operate, and the metering component can effectively transfer the foaming solution in the two storage tanks 10 to the foaming cylinder 4 according to the required proportion. After the foaming solution is transferred to the foaming cylinder 4, the stirring component starts to operate. At this time, the stirring component can effectively stir the foaming solution in the foaming cylinder 4, so that the foaming solution can be fully mixed with the air, and then the foaming solution can be effectively foamed. During the rotation of the stirring component, the scraping component will be driven to rotate synchronously. At this time, the scraping component can effectively scrape the foam adhered to the inner wall of the foaming tube 4, so as to prevent the waste of foam, etc. At the same time, it can prevent the residual foam on the inner wall of the foaming tube 4 from affecting the foaming effect of other solutions. When the foaming solution is completed, the discharge pump 6 starts to run. At this time, the discharge pump 6 can effectively transfer the foam inside the foaming tube 4 to the discharge pipe 7, and then discharge it through the discharge pipe 7, so that it is convenient for the staff to collect and process the foam, saving time and effort.
[0039] In order to effectively stir the foaming solution inside the foaming tube 4, the stirring assembly includes a driving box 11 fixedly connected to the upper surface of the closing cover 5, one side of the driving box 11 is fixedly connected to a driving motor 12, the output shaft of the driving motor 12 is fixedly connected to a driving rod 13 through a coupling, the other end of the driving rod 13 is fixedly connected to a first bevel gear 14, the top end of the inner part of the driving box 11 is rotatably connected to a rotating rod 16, the outer part of the rotating rod 16 is fixedly connected to a second bevel gear 15 meshing with the first bevel gear 14, the outer part of the rotating rod 16 is evenly spaced with stirring blades 17, the bottom end of the rotating rod 16 is fixedly connected to a connecting plate 18, when When it is necessary to stir the foaming solution inside the foaming tube 4, the driving motor 12 starts to run, driving the driving rod 13 to rotate synchronously, the driving rod 13 drives the first bevel gear 14 to rotate synchronously, the first bevel gear 14 drives the second bevel gear 15 to rotate synchronously, the second bevel gear 15 then drives the rotating rod 16 to rotate synchronously, the rotating rod 16 then drives the stirring blade 17 and the connecting disk 18 to rotate synchronously, at this time, the stirring blade 17 can be used to stir the foaming solution inside the foaming tube 4, so that the foaming solution can be fully mixed with the air, and then the foaming solution can be effectively foamed.
[0040] Considering that a large amount of foam will be generated after the foaming solution is completed, and the foam at this time is relatively thick, some of the foam will adhere to the inner wall of the foaming tube 4, so the scraping component includes a mounting plate 19 sleeved on the outside of the connecting plate 18, the bottom of the connecting plate 18 is fixedly connected to a fixing plate 22, and both sides of the outer wall of the fixing plate 22 are fixedly connected to telescopic rods 23, and the telescopic ends of the two telescopic rods 23 are fixedly connected to plug rods 24, and the outsides of the two telescopic rods 23 are sleeved with reset springs 25, and the two reset springs 25 are both in contact between the plug rod 24 and the fixing plate 22, and the mounting plate 19 The upper surface of the fixing plate 22 is fixedly connected with a plurality of plug-in blocks 20, and the bottom of the fixing plate 22 is provided with a plug-in groove for plugging the plug-in block 20. The outside of the connecting plate 18 and the mounting plate 19 are provided with guide grooves for the movement of the plug-in rod 24. The outside of the mounting plate 19 is symmetrically provided with a scraper 21. During the rotation of the stirring component, the connecting plate 18 will be driven to rotate synchronously, and the connecting plate 18 will drive the mounting plate 19 to rotate synchronously, and the mounting plate 19 will drive the scraper 21 to rotate synchronously. At this time, the scraper 21 can be used to scrape off the foam adhered to the inner wall of the foaming tube 4. When the scraper 21 is needed, When the scraper 21 is disassembled, replaced or cleaned, it is only necessary to open the closing cover 5 first, and then the stirring assembly and the scraping assembly can be taken out from the inside of the foaming tube 4 at the same time. After the scraping assembly is taken out from the inside of the foaming tube 4, it is only necessary to press the plug-in rod 24, and the plug-in rod 24 will squeeze the telescopic rod 23 and the return spring 25 at the same time. When the plug-in rod 24 is out of the guide groove outside the mounting plate 19, the mounting plate 19 can be pulled out from the outside of the connecting plate 18, and the scraper 21 can be disassembled at this time. When the scraper 21 needs to be installed, it is only necessary to put the mounting plate 19 on the connecting plate 18 first. The outside of the disk 18 is then released, and the reset spring 25 is reset at this time, driving the plug-in rod 24 to move synchronously. When the plug-in rod 24 is plugged into the guide groove outside the mounting disk 19, the mounting disk 19 and the connecting disk 18 can be fixed. At this time, the scraper 21 can be installed. When the mounting disk 19 is sleeved on the outside of the connecting disk 18, the mounting disk 19 will drive the plug-in block 20 to move synchronously. When the plug-in block 20 is plugged into the clamping groove at the bottom of the fixing plate 22, the plug-in block 20 can be used to improve the fixing effect between the mounting disk 19 and the connecting disk 18.
[0041] In order to effectively transfer the foaming solutions inside the two storage tanks 10 to the inside of the foaming barrel 4 in the required proportion, thereby improving the quality of the foam after foaming, the metering component includes two flow pumps 8 fixedly connected to the upper surface of the base 1, and the liquid inlet ends of the two flow pumps 8 are respectively connected to the bottom of the two storage tanks 10 through pipes, and the liquid outlet ends of the two flow pumps 8 are connected to the inside of the foaming barrel 4 through pipes. Through the setting of the flow pump 8, the foaming solution inside the storage tank 10 can be transferred to the inside of the foaming barrel 4 in the required proportion for foaming treatment, thereby effectively improving the quality of the foam after the foaming treatment.
[0042] In order to effectively mix the foaming solution and the air, the upper surface of the closing cover 5 is symmetrically provided with mounting holes for installing the air inlet cylinder 26. The two air inlet cylinders 26 are each provided with an air inlet fan 27 inside, and the two air inlet cylinders 26 are each provided with a dustproof mesh cover 28 outside. The two dustproof mesh covers 28 are fixedly connected to the air inlet cylinders 26 by bolts. When the foaming solution and the air need to be mixed, the air inlet fan 27 starts to run. At this time, the air inlet fan 27 can effectively transmit the gas in the external environment to the foaming cylinder 4 through the air inlet cylinder 26, so as to effectively mix the air and the foaming solution. The dustproof mesh cover 28 can effectively play a dust-proof role, so as to prevent dust and other impurities in the external environment from entering the foaming cylinder 4 and affecting the foaming effect of the foaming solution.
[0043] In addition, in order to prevent the device from being displaced during operation, an anti-skid pad is bonded to the bottom of the base 1, and herringbone anti-skid grooves are arranged at equal intervals on the bottom of the anti-skid pad. The anti-skid pad and the herringbone anti-skid grooves can effectively prevent the device from being displaced during operation and causing danger.
[0044] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A foaming device for producing anti-slip mats, comprising a base (1), characterized in that: Also includes: A foaming cylinder (4) is fixedly connected to the upper surface of the base (1) via a fixing frame (3); a closing cover (5) is provided above the foaming cylinder (4); the closing cover (5) and the foaming cylinder (4) are fixedly connected via bolts; A discharge pump (6) is fixedly connected to the upper surface of the base (1), the feed end of the discharge pump (6) is connected to the bottom of the foaming cylinder (4) through a pipeline, and the discharge end of the discharge pump (6) is connected to a discharge pipe (7); Two material storage tanks (10) are fixedly connected to the upper surface of the base (1) via a support frame (9); A stirring assembly, arranged on the upper surface of the closing cover (5) and used to stir the liquid inside the foaming cylinder (4); A scraping component is arranged inside the foaming cylinder (4) and is used to scrape off the foam adhered to the inner wall of the foaming cylinder (4); A metering component is arranged on the upper surface of the base (1) and is used to meter the liquid inside the two storage tanks (10) and then transfer it to the foaming cylinder (4); An operating device (2) is fixedly connected to the upper surface of the base (1).
2. The foaming device for producing anti-slip mats according to claim 1, characterized in that: The stirring assembly comprises a driving box (11) fixedly connected to the upper surface of the closing cover (5); a driving motor (12) is fixedly connected to one side of the driving box (11); an output shaft of the driving motor (12) is fixedly connected to a driving rod (13) via a coupling; the other end of the driving rod (13) is fixedly connected to a first bevel gear (14); a rotating rod (16) is rotatably connected to the top end of the inner part of the driving box (11); a second bevel gear (15) meshing with the first bevel gear (14) is fixedly connected to the outer part of the rotating rod (16); stirring blades (17) are arranged at equal intervals on the outer part of the rotating rod (16); and a connecting plate (18) is fixedly connected to the bottom end of the rotating rod (16).
3. A foaming device for producing anti-slip mats according to claim 2, characterized in that: The scraping assembly comprises a mounting plate (19) sleeved on the outside of the connecting plate (18); a fixing plate (22) is fixedly connected to the bottom of the connecting plate (18); telescopic rods (23) are fixedly connected to both sides of the outer wall of the fixing plate (22); the telescopic ends of the two telescopic rods (23) are fixedly connected to the plug-in rods (24); the outsides of the two telescopic rods (23) are sleeved with return springs (25); the two return springs (25) are in contact between the plug-in rods (24) and the fixing plate (22); a plurality of plug-in blocks (20) are fixedly connected to the upper surface of the mounting plate (19); a clamping groove for clamping the plug-in blocks (20) is provided at the bottom of the fixing plate (22); guide grooves for the plug-in rods (24) to move are provided on the outside of the connecting plate (18) and the mounting plate (19); and scrapers (21) are symmetrically provided on the outside of the mounting plate (19).
4. The foaming device for producing anti-slip mats according to claim 1, characterized in that: The metering assembly comprises two flow pumps (8) fixedly connected to the upper surface of the base (1); the liquid inlet ends of the two flow pumps (8) are respectively connected to the bottoms of two storage tanks (10) through pipelines; and the liquid outlet ends of the two flow pumps (8) are connected to the interior of the foaming cylinder (4) through pipelines.
5. The foaming device for producing anti-slip mats according to claim 1, characterized in that: The upper surface of the closing cover (5) is symmetrically provided with mounting holes for mounting the air intake cylinder (26), the interior of the two air intake cylinders (26) is provided with an air intake fan (27), the exterior of the two air intake cylinders (26) is provided with a dustproof mesh cover (28), and the two dustproof mesh covers (28) are fixedly connected to the air intake cylinder (26) by bolts.
6. The foaming device for producing anti-slip mats according to claim 1, characterized in that: An anti-skid pad is bonded to the bottom of the base (1), and herringbone anti-skid grooves are arranged at equal intervals on the bottom of the anti-skid pad.
Citation Information
Patent Citations
Foaming device for non-slip mat production
CN220095301U