Middle material distributing device of belt conveyor and belt conveyor

By designing the intermediate feeding device of the belt machine, using the combined structure of the feeding channel and the redirecting roller group, the wear problem caused by the material stuck in the gap between the unloader and the feeding belt in the prior art is solved, and higher reliability and durability are achieved, as well as more efficient conveying efficiency.

CN222612252UActive Publication Date: 2025-03-14HEBEI JIN XIGANG TIE JITUAN DAFANG ZHONGGONG SCI & TECHNOL
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Patent Information

Application Number
CN202420625816.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-28
Publication Date
2025-03-14
Estimated Expiration
2034-03-28

AI Technical Summary

Technical Problem

During the use of existing plow unloaders, small metal blocks and hard materials are easily stuck in the gap between the unloader and the feed belt, resulting in serious wear of the unloader and the feed belt, which affects the conveying efficiency.

Method used

An intermediate feeding device of a belt machine is designed, including a feeding assembly and a redirecting roller set. The feeding assembly has a feeding channel, a first feeding port and two first feeding ports. The redirecting roller set includes a first and a second redirecting roller. The feeding belt is wrapped around the redirecting roller in a "Z" shape to ensure that the material will not get stuck in the gap between the feeding channel and the feeding belt during the feeding process.

Benefits of technology

It effectively avoids materials stuck between the unloader and the feed belt, reduces wear of the unloader and feed belt, improves the reliability and durability of the belt machine, and improves the conveying efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a belt conveyor middle material distributing device and a belt conveyor, and belongs to the field of conveyor belts, the belt conveyor middle material distributing device comprises a material distributing assembly and a turnabout roller set, the material distributing assembly comprises a herringbone material distributing channel, the bottom of the material distributing channel is provided with two branch channels, the top of the material distributing channel is provided with a first feed port, and the turnabout roller set is provided with a second feed port. The bottom ends of the two branch channels are each provided with two first discharging ports, the redirection roller set comprises a first redirection roller and a second redirection roller, the feeding belt sequentially winds around the first redirection roller and the second redirection roller in a Z shape, the portion, located on the upstream of the first redirection roller, of the feeding belt is a first belt, and the portion, located on the downstream of the second redirection roller, of the feeding belt is a second belt. The two first discharging openings are located in the two sides of the second belt in the width direction correspondingly. Compared with the prior art, the middle material distributing device of the belt conveyor can solve the technical problem that the conveying efficiency of a conveying belt is affected due to the fact that an unloader body and a feeding belt of an existing unloader are seriously damaged.
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Description

Technical Field

[0001] The utility model belongs to the field of conveyor belts, and more specifically, relates to an intermediate material dividing device of a belt conveyor. The utility model also relates to a belt conveyor. Background Art

[0002] Belt conveyor is a continuous transport machine that uses a conveyor belt as a traction and load-bearing component. It has the advantages of long transport distance, large transport capacity, small working resistance, easy installation, low power consumption, and less wear. The conveyor belt is wound around the driving roller and various redirecting rollers, and the tension device gives appropriate tension. When working, the conveyor belt is driven by the driving device, through the friction and tension between the roller and the conveyor belt, so that the conveyor belt runs. The material is continuously sent to the conveyor belt and moves with the conveyor belt, thereby realizing the transportation of the material.

[0003] Belt conveyors generally use pear-type dischargers to complete the discharging and unloading of materials. The existing plow-type dischargers have some technical problems that seriously affect production during use: due to the gap between the plow and the belt surface of the belt conveyor, small metal blocks and relatively hard coal blocks or gangue with sharp edges can easily get stuck between the plow and the belt surface, which will scratch or even penetrate the belt; in addition, the part where the conveyor belt edge contacts the plow is most subject to wear by the material, which can easily cause the rubber on the edge of the belt conveyor to age and fall off, and the plow will also form gaps under long-term wear, which has a serious adverse effect on the conveying efficiency of the conveyor belt. Utility Model Content

[0004] The utility model aims to provide a belt conveyor intermediate material dividing device to solve the technical problem that the existing unloader has a serious loss on the unloader body and the feeding belt, which affects the conveying efficiency of the conveyor belt.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: to provide an intermediate material distributing device of a belt conveyor, comprising a material distributing component and a redirecting roller group, wherein the material distributing component comprises a material distributing channel, wherein the bottom of the material distributing channel has two branch channels, the top of the material distributing channel is provided with a first material inlet, and the bottom ends of the two branch channels are respectively provided with two first material discharging ports, and the two first material discharging ports are respectively located on both sides in the width direction of the feeding belt;

[0006] The redirecting roller group includes a first redirecting roller and a second redirecting roller whose axes are parallel to each other. The first redirecting roller is arranged at the first discharge port, and the second redirecting roller is arranged obliquely below the first redirecting roller. The feeding belt is in a "Z" shape and passes through the first redirecting roller and the second redirecting roller in sequence. The two first discharge ports are respectively located on both sides of the feeding belt downstream of the second redirecting roller.

[0007] In a possible implementation, a second discharge port that can be opened and closed is provided between the two first discharge ports of the material distribution channel, and the second discharge port is provided above the feeding belt located downstream of the second redirecting roller.

[0008] In a possible implementation, the material distribution channel also includes two material stripping plates symmetrically arranged in the left-right direction within the second discharge port, the two material stripping plates are respectively hinged to the second discharge port, and the hinge axis is perpendicular to the first redirecting roller and parallel to the horizontal direction, the two material stripping plates have a first state in which the free edges overlap each other to block the second discharge port, and also have a second state in which the two material stripping plates are away from each other to open the second discharge port.

[0009] In one possible implementation, the hinge axis of the material stripper plate is located at the intersection of the first discharge port and the second discharge port, and a baffle is provided at the upstream port of the branch channel. In the second state, the baffle can overlap with the edge of the material stripper plate to block the first discharge port.

[0010] In a possible implementation, a strut is further provided in the material distribution channel, the midline of the strut in the length direction coincides with the mirror image plane of the two material stripping plates, and the length direction of the strut is parallel to the rotation axis of the hinge shaft, and in the first state, the two material stripping plates are respectively overlapped on both sides of the strut.

[0011] In a possible implementation, the edge of the material stripper plate is mounted on the hinge shaft, and the plate surface of the material stripper plate is parallel to the axis of the hinge shaft. A handle is provided at either end of the hinge shaft, and the handle is used to control the rotation of the hinge shaft.

[0012] In a possible implementation, the belt conveyor intermediate material dividing device further includes a material chute, and the material chute is used to receive the material flowing out of the first discharge port.

[0013] Compared with the prior art, the belt conveyor intermediate material distribution device provided by the utility model has the following beneficial effects:

[0014] Under the conveyance of the feeding belt, when the material is delivered to the first redirecting roller, it enters the dividing channel through the first feeding port under the action of inertia, and then discharges from the two first discharging ports to complete the dividing operation of the belt conveyor. During the above-mentioned dividing process, the material will not be stuck in the gap between the dividing channel and the feeding belt, so as to ensure the normal operation of the intermediate dividing device of the belt conveyor and the belt conveyor in the utility model, and can solve the technical problem of serious wear of the discharger and the feeding belt caused by the material being stuck in the gap between the discharger and the feeding belt during the practical process of the existing pear-type discharger, thereby improving the reliability and durability of the intermediate dividing device of the belt conveyor in the utility model during the practical process.

[0015] Another object of the utility model is to provide a belt conveyor, comprising the above-mentioned belt conveyor intermediate material dividing device.

[0016] In a possible implementation, the belt conveyor further includes a truss, which is used to install the belt conveyor and the intermediate material dividing device of the belt conveyor, and the material dividing channel, the first redirecting roller and the second redirecting roller are all arranged on the truss.

[0017] Compared with the prior art, the utility model has all the benefits of the above-mentioned intermediate material dividing device of the belt conveyor. Not only that, the utility model facilitates the installation of the above-mentioned material dividing channel and redirecting roller group by setting a truss, and is beneficial for installing the belt conveyor to a suitable height, making the position layout of the belt conveyor in the utility model more reasonable. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments or the prior art description. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. In the drawings:

[0019] Figure 1 A schematic diagram of the connection relationship between the intermediate material distributing device of the belt conveyor provided by the utility model and the belt conveyor;

[0020] Figure 2 A schematic diagram of the internal structure of the belt conveyor intermediate material distributing device and the belt conveyor provided by the utility model;

[0021] Figure 3 The utility model is a schematic diagram of the connection relationship between the intermediate material distribution device of the belt conveyor and the truss.

[0022] In the figure:

[0023] 1. material distribution assembly; 11. material distribution channel; 111. first material inlet; 112. first material outlet; 113. second material outlet; 14. material stripping plate; 15. baffle bar; 16. support bar;

[0024] 21. First redirecting roller; 22. Second redirecting roller;

[0025] 3. First belt;

[0026] 4. Second belt;

[0027] 5. Material chute;

[0028] 6. Truss. DETAILED DESCRIPTION

[0029] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.

[0030] In the description of the present invention, it should be noted that if terms such as "upper", "lower", "inside", and "back" appear to indicate orientation or positional relationships, they are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0031] In addition, in the description of the present invention, unless otherwise clearly defined, the terms "installation", "connection", "connection", and "connector" should be understood in a broad sense. For example, the connection can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, an indirect connection through an intermediate medium, or a connection between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood in combination with specific circumstances.

[0032] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0033] Please also read Figures 1 to 3 , the intermediate material dividing device of the belt conveyor provided by the utility model is now described. The intermediate material dividing device of the belt conveyor includes a material dividing component 1 and a redirecting roller group. The material dividing component 1 includes a material dividing channel 11. The bottom of the material dividing channel has two branch channels. The top of the material dividing channel 11 is provided with a first feeding port 111. The bottom ends of the two branch channels are respectively provided with two first material discharging ports 112, and the two first material discharging ports 112 are respectively located on both sides of the width direction of the feeding belt; the redirecting roller group includes a first redirecting roller 21 and a second redirecting roller 22 whose axes are parallel to each other. The first redirecting roller 21 is arranged at the first material discharging port 112, and the second redirecting roller 22 is arranged obliquely below the first redirecting roller 21. The feeding belt is "Z"-shaped and sequentially passes through the first redirecting roller 21 and the second redirecting roller 22. The two first material discharging ports 112 are respectively located on both sides of the feeding belt downstream of the second redirecting roller 22. More specifically, the feeding belt located upstream of the first redirecting roller 21 is the first belt 3 , the feeding belt located downstream of the second redirecting roller 22 is the second belt 4 , and the two first discharge ports 112 are respectively located on both sides of the second belt 4 in the width direction.

[0034] Compared with the prior art, when the material is delivered to the first redirecting roller 21 by the conveyor of the feeding belt, it enters the material distribution channel 11 through the first feeding port 111 under the action of inertia, and then discharges from the two first discharging ports 112 to complete the material distribution operation of the belt conveyor. During the above material distribution process, the material will not be stuck in the gap between the material distribution channel 11 and the feeding belt, so as to ensure the normal operation of the intermediate material distribution device and the belt conveyor in the embodiment, and can solve the technical problem of the existing pear-type discharger being seriously worn due to the material being stuck in the gap between the discharger and the feeding belt during use, thereby improving the reliability and durability of the intermediate material distribution device of the belt conveyor in this embodiment during practical use. In addition to the above beneficial effects, the feeding belt arranged in a "Z" shape in this embodiment provides sufficient redundant space for the installation of the material distribution channel 11, making the overall spatial arrangement of this embodiment more reasonable.

[0035] Based on the above embodiments, a more preferred embodiment is provided. Specifically, a second discharge port 113 that can be opened and closed is provided between the two first discharge ports 112 of the material distribution channel 11, and the second discharge port 113 is provided above the feed belt located downstream of the second redirecting roller 22. More specifically, the second discharge port 113 is located above the second belt 4. In this embodiment, when the second discharge port 113 is opened, the material can fall from the second discharge port 113 to the second belt 4 by free fall after passing through the first feed port 111, so that the material can be continuously transported. When the second discharge port 113 is closed, the material flows out from the two second discharge ports 113 under the diversion effect of the material distribution channel 11, thereby completing the diversion operation of the material. As set above, this embodiment can control the flow direction of the material by opening and closing the second discharge port 113, without the need to control the movement of the discharger body as in the existing pear-type discharger, thereby solving the technical problem that the material is easily stuck between the plow-type discharger and the feeder belt in the process of the existing pear-type discharger moving to the feeder belt.

[0036] In some embodiments, in order to facilitate the control of the flow trajectory of the material, the material distribution channel 11 also includes two material stripping plates 14 symmetrically arranged in the left-right direction within the second material outlet 113. The two material stripping plates 14 are respectively hinged to the second material outlet 113, and the hinge axis is perpendicular to the first redirecting roller 21 and parallel to the horizontal direction. The two material stripping plates 14 have a first state in which the free edges overlap each other to block the second material outlet 113, and also have a second state in which they are away from each other to open the second material outlet 113. In this embodiment, when the two material stripping plates 14 are close to each other, the second material outlet 113 is blocked, and the material falling in the material distribution channel 11 slides to the first material outlet 112 under the guidance of the material stripping plates 14; when the two material stripping plates 14 are away from each other, the second material outlet 113 is opened, and the material can fall from the second material outlet 113 onto the second belt 4, which is convenient for the continuous transportation of the material. Furthermore, the hinge axis of the material stripper plate 14 is located at the intersection of the first material outlet 112 and the second material outlet 113, and a baffle 15 is provided at the upstream end of the branch channel. In the second state, the baffle 15 can overlap the edge of the material stripper plate 14 to block the first material outlet 112, so as to prevent the material from flowing out of the first material outlet 112 due to factors such as jumping when the second material outlet 113 is opened.

[0037] In some feasible implementations, a support bar 16 is further provided in the material distribution channel 11, the center line of the support bar 16 in the length direction coincides with the mirror image plane of the two material diverting plates 14, and the length direction of the support bar 16 is parallel to the rotation axis of the hinge shaft, and in the first state, the two material diverting plates 14 are respectively overlapped on both sides of the support bar 16. The support bar 16 in this embodiment can support the two material diverting plates 14, so that the docking of the two material diverting plates 14 is more stable, and the material diverting plates 14 are prevented from uncontrollable displacement due to the knocking of the material.

[0038] Optionally, based on the above embodiment, in order to facilitate the fluctuation of the material-dividing plate 14, the edge of the material-dividing plate 14 is installed on the hinge shaft, and the plate surface of the material-dividing plate 14 is parallel to the axis of the hinge shaft, and a handle is provided at either end of the hinge shaft, and the handle is used to control the rotation of the hinge shaft. In this embodiment, when the material-dividing plate 14 needs to be fluctuated, the swing angle of the material-dividing plate 14 can be controlled by turning the handle, and the structure of the hinge shaft in this embodiment is simple, easy to operate, and the reliability and durability can also meet the use requirements.

[0039] In some embodiments, the belt conveyor intermediate material distribution device further includes a chute 5, which is disposed below the second belt 4 and with the chute opening facing upwards, and is used to receive the material flowing out of the first discharge port 112. Compared with the prior art, the chute 5 in this embodiment can guide the material falling from the first discharge port 112 to prevent the material from being scattered randomly after flowing out of the first discharge port 112.

[0040] Based on the same inventive concept, the utility model also proposes a belt conveyor, which includes the belt conveyor intermediate material dividing device mentioned above. In addition, the belt conveyor also includes a truss 6, which is used to install the belt conveyor and the belt conveyor intermediate material dividing device, and the material dividing channel 11, the first redirecting roller 21 and the second redirecting roller 22 are all arranged on the truss 6. Compared with the prior art, the belt conveyor in the utility model not only has all the benefits of the above-mentioned belt conveyor intermediate material dividing device, but also, by setting the truss 6, it is convenient to install the material dividing channel 11 and the redirecting roller group mentioned above, and it is conducive to installing the belt conveyor to a suitable height, so that the position arrangement of the belt conveyor in the utility model is more reasonable.

[0041] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A belt conveyor intermediate material distribution device, characterized in that: The invention comprises a material distribution component (1) and a redirecting roller group, wherein the material distribution component (1) comprises a material distribution channel (11), the bottom of the material distribution channel has two branch channels, the top of the material distribution channel (11) is provided with a first feed port (111), the bottom ends of the two branch channels are respectively provided with two first discharge ports (112) opposite to each other, and the two first discharge ports (112) are respectively located on both sides in the width direction of the feeding belt; The redirecting roller group comprises a first redirecting roller (21) and a second redirecting roller (22) whose axes are parallel to each other, the first redirecting roller (21) is arranged at the first discharge port (112), the second redirecting roller (22) is arranged obliquely below the first redirecting roller (21), the feeding belt is in a "Z" shape and passes through the first redirecting roller (21) and the second redirecting roller (22) in sequence, and the two first discharge ports (112) are respectively located on both sides of the feeding belt downstream of the second redirecting roller (22).

2. The intermediate material distribution device of the belt conveyor according to claim 1, characterized in that: A second discharge port (113) that can be opened and closed is provided between the two first discharge ports (112) of the material distribution channel (11), and the second discharge port (113) is provided above the feeding belt located downstream of the second redirecting roller (22).

3. The intermediate material distribution device of the belt conveyor according to claim 2, characterized in that: The material distribution channel (11) further comprises two material stripping plates (14) symmetrically arranged in the left-right direction within the second material discharge port (113); the two material stripping plates (14) are respectively hinged to the second material discharge port (113), and the hinge axis is perpendicular to the first redirecting roller (21) and parallel to the horizontal direction; the two material stripping plates (14) have a first state in which the free edges overlap each other to block the second material discharge port (113), and also have a second state in which the free edges are separated from each other to open the second material discharge port (113).

4. The intermediate material distribution device of the belt conveyor according to claim 3, characterized in that: The hinge axis of the material stripping plate (14) is located at the intersection of the first material outlet (112) and the second material outlet (113), and a blocking bar (15) is provided at the upstream port of the branch channel. In the second state, the blocking bar (15) can overlap with the edge of the material stripping plate (14) to block the first material outlet (112).

5. The intermediate material distribution device of the belt conveyor according to claim 3, characterized in that: The material distribution channel (11) is also provided with a support bar (16), the center line of the support bar (16) in the length direction coincides with the mirror image plane of the two material stripping plates (14), and the length direction of the support bar (16) is parallel to the rotation axis of the hinge shaft. In the first state, the two material stripping plates (14) are respectively overlapped on both sides of the support bar (16).

6. The intermediate material distribution device of the belt conveyor according to claim 3, characterized in that: The edge of the material-shifting plate (14) is mounted on the hinge shaft, and the plate surface of the material-shifting plate (14) is parallel to the axis of the hinge shaft. A handle is provided at either end of the hinge shaft, and the handle is used to control the rotation of the hinge shaft.

7. The intermediate material distribution device of the belt conveyor according to claim 1, characterized in that: The belt conveyor intermediate material distribution device further comprises a material chute (5), wherein the material chute (5) is used to receive the material flowing out of the first material outlet (112).

8. A belt conveyor, characterized in that: It comprises the intermediate material dividing device of the belt conveyor as described in any one of claims 1 to 7.

9. The belt conveyor according to claim 8, characterized in that: The belt conveyor further comprises a truss (6), wherein the truss (6) is used to install the belt conveyor and the intermediate material distribution device of the belt conveyor, and the material distribution channel (11), the first redirecting roller (21) and the second redirecting roller (22) are all arranged on the truss (6).