Catheter and blood bag assembling device
By designing the catheter and blood bag assembly device, automatic assembly is achieved, and the problems of low manual assembly efficiency and high pollution in the existing technology are solved, and production efficiency and product yield are improved.
Patent Information
- Application Number
- CN202420620933.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-03-28
AI Technical Summary
The catheter and blood bag assembly of existing disposable blood bag products rely on manual bonding, which leads to the product being easily contaminated, low operating efficiency, and inconsistent insertion depth, which cannot ensure stable and reliable assembly.
A catheter and blood bag assembly device is designed, including a catheter transfer and circulation conveying line, a catheter glue coating mechanism, a blood bag transfer and circulation conveying line and a catheter insertion blood bag mechanism, which realizes automatic assembly and is suitable for mass production.
Through automatic assembly of the device, production efficiency is improved, product yield is ensured, and pollution and inconsistency caused by manual operation are avoided.
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Figure CN222612256U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of blood bag product assembly, in particular to a catheter and blood bag assembly device. Background Art
[0002] The existing disposable blood bag products are assembled by manual bonding of the catheter. The operator glues a proper amount of cyclohexanone glue on one end of the catheter in the length direction and then inserts it into the blood bag. The assembly is all done manually. Because the operator holds various auxiliary tools for assembly, it is inevitable that the product will be contaminated.
[0003] Moreover, when the demand for the product is large, the operator's frequent repeated assembly work is inefficient, and the insertion depth of the catheter and blood bag interface assembled by each operator is different, which cannot ensure the stable and reliable assembly of the blood bag product. Therefore, it is urgently necessary to develop a device for reliable assembly of catheters and blood bags. Summary of the invention
[0004] In view of the above problems, the utility model provides a catheter and blood bag assembly device, which realizes automatic assembly, is easy to operate, and is suitable for batch production, thereby improving production efficiency and ensuring product yield.
[0005] A catheter and blood bag assembly device, characterized in that it comprises:
[0006] The catheter transfer circulation conveyor line comprises an upper working conveyor line and a lower transfer conveyor line. The catheter transfer circulation conveyor line is provided with a plurality of intervals provided with catheter transfer positioning tooling. Each set of catheter transfer positioning tooling is provided with at least one set of positioning clamping heads. Each set of fixed clamping heads is respectively used to clamp the inner end areas at both ends of the length direction of the catheter. The upper working conveyor line sequentially transports the catheter along the working route.
[0007] Catheter glue coating mechanism;
[0008] The blood bag transfer circulation conveyor line includes an upper conveyor line, a lower conveyor line, and a plurality of transfer placement seats. A plurality of blood bag placement positions are arranged at intervals on each group of transfer placement seats. The transfer placement seats are arranged step by step from the back to the front along the upper conveyor line.
[0009] and a catheter insertion blood bag mechanism, which includes a catheter clamping and transporting mechanism and an alignment and insertion mechanism;
[0010] After the catheter is cut to a set length, it is reliably placed on each set of positioning clamping heads of the catheter transfer positioning tooling on the upper working conveyor line, and the upper working conveyor line performs the conveying operation from front to back;
[0011] The upper working conveyor line is arranged along a straight line, and a catheter gluing mechanism and a catheter blood bag inserting mechanism are sequentially arranged on the side of the upper working conveyor line close to the blood bag transport circulation conveyor line;
[0012] The upper working conveying line is conveying the conduit along a straight line step;
[0013] The blood bag transfer circulation conveyor line is arranged parallel to the catheter transfer conveyor line. The upper conveyor line is provided with a blood bag loading station, a blood bag tube opening heating and reaming station, a catheter blood bag assembly station, and a catheter gluing station in sequence from back to front. The catheter gluing station is arranged corresponding to the coverage area of the catheter gluing mechanism. The catheter gluing mechanism is used to glue the length end of the catheter. A blood bag tube opening heating and reaming mechanism is provided beside the blood bag tube opening heating and reaming station. A catheter blood bag insertion mechanism is provided beside the catheter blood bag assembly station.
[0014] It is further characterized by:
[0015] The number of catheters in each set of catheter transport positioning tooling and the number of blood bags placed on the transport placement seat are both M, where M is a natural number greater than or equal to 2, so that the entire assembly device assembles the catheters and blood bags one by one each time;
[0016] The catheter transfer circulation conveyor line also includes a first end lifting drive mechanism and a first starting end lifting drive mechanism. The catheter transfer positioning tooling moves from front to back along the upper working conveyor line to the first end lifting drive mechanism. The first end lifting drive mechanism lowers the catheter transfer positioning tooling that has completed the work and pushes it to the lower transfer conveyor line. The catheter transfer positioning tooling moves from back to front along the lower transfer conveyor line to the first starting end lifting drive mechanism. The first starting end lifting drive mechanism lifts the catheter transfer positioning tooling and pushes it to the starting position of the upper working conveyor line.
[0017] The blood bag transfer circulation conveyor line also includes a second end lifting drive mechanism and a second starting end lifting drive mechanism. The transfer placement seat moves from the back to the front along the upper conveyor line to the second end lifting drive mechanism. The second end lifting drive mechanism lowers the empty transfer placement seat that has completed the work and pushes it to the lower conveyor line. The transfer placement seat moves to the second starting end lifting drive mechanism along the lower conveyor line. The second starting end lifting drive mechanism lifts the empty transfer placement seat and pushes it to the starting position of the upper conveyor line.
[0018] The blood bag tube mouth heating and hole expansion station and the catheter blood bag assembly station are respectively provided with blood bag tube mouth positioning mechanisms at positions corresponding to the upper conveying line. The blood bag tube mouth positioning mechanisms are used to ensure that the tube mouth position of the blood bag is stable and reliable, thereby facilitating the heating and hole expansion and catheter insertion operations.
[0019] After the utility model is adopted, the catheter is cut to a set length and then reliably placed on each group of positioning clamping heads of the catheter transfer positioning tooling on the upper working conveyor line. The upper working conveyor line conveys the catheter from front to back. After the catheter reaches the position of the catheter gluing mechanism, one end of the length is glued. At the same time, blood bags are manually loaded at the blood bag loading station, and the corresponding insertion ports of the blood bags are arranged toward the corresponding ends of the catheters. The blood bags are transported from back to front along the upper conveyor line, the tube ports of the blood bags are expanded, and then the catheter is inserted into the blood bag mechanism to clamp the catheter and the blood bag for insertion. Then the blood bag drives the catheter to move forward along the upper conveyor line. It realizes automatic assembly, is easy to operate, and is suitable for mass production, thereby improving production efficiency and ensuring the yield of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the top view structure of the utility model;
[0021] Figure 2 It is a schematic diagram of the main view structure of the utility model;
[0022] Figure 3 It is a three-dimensional diagram of the catheter insertion blood bag mechanism of the utility model;
[0023] Figure 4 This is a front view of the catheter transport circulation conveying line of the utility model;
[0024] Figure 5 This is a front view of the blood bag transfer circulation conveying line of the utility model;
[0025] Figure 6 It is a three-dimensional schematic diagram of the catheter glue coating mechanism of the utility model;
[0026] Figure 7 It is a three-dimensional schematic diagram of the blood bag tube opening heating and hole expansion mechanism of the utility model;
[0027] The names corresponding to the serial numbers in the figure are as follows:
[0028] Catheter 1;
[0029] Catheter transfer circulation conveyor line 10, upper working conveyor line 11, lower transfer conveyor line 12, catheter transfer positioning tooling 13, positioning clamping head 14, first end lifting drive mechanism 15, first starting end lifting drive mechanism 16, catheter glue coating mechanism 20, front catheter clamping positioning mechanism 21, catheter glue coating nozzle 22, pipeline 23, glue pump 24, blood bag transfer circulation conveyor line 30, upper conveyor line 31, lower conveyor line 32, transfer placement seat 33, first The second end lifting and driving mechanism 34, the second starting end lifting and driving mechanism 35, the blood bag loading station 301, the blood bag tube mouth heating and expanding station 302, the catheter blood bag assembly station 303, the catheter glue coating station 304, the catheter blood bag insertion mechanism 40, the catheter clamping and transporting mechanism 41, the distance changing mechanism 411, the alignment and insertion mechanism 42, the blood bag tube mouth heating and expanding mechanism 50, the expanding rod 51, the heating wire 52, the lateral driving module 53, and the blood bag tube mouth positioning mechanism 60. DETAILED DESCRIPTION
[0030] The utility model provides a catheter and blood bag assembly device, see Figure 1-Figure 7 , which includes a catheter transport circulation conveying line 10, a catheter glue coating mechanism 20, a blood bag transport circulation conveying line 30, and a catheter insertion blood bag mechanism 40;
[0031] The catheter transfer circulation conveyor line 10 includes an upper working conveyor line 11 and a lower transfer conveyor line 12. The catheter transfer circulation conveyor line 10 is provided with a plurality of catheter transfer positioning fixtures 13 at intervals. Each set of catheter transfer positioning fixtures 13 is provided with at least one set of positioning clamping heads 14. Each set of fixed clamping heads 14 is respectively used to clamp the inner end areas of both ends of the length direction of the catheter 1. The upper working conveyor line 11 sequentially transports the catheter 1 along the working route. The catheter transfer circulation conveyor line 10 also includes a first end lifting drive mechanism 15 and a first starting end lifting drive mechanism 16. The catheter transfer positioning fixture 13 is arranged along the upper working conveyor line 11. The feeding line 11 steps forward from front to back to the first end lifting drive mechanism 15, the first end lifting drive mechanism 15 lowers the catheter transfer positioning tooling 13 that has completed the work and pushes it to the lower transfer conveyor line 12, the catheter transfer positioning tooling 13 moves from back to front along the lower transfer conveyor line to the first starting end lifting drive mechanism 16, the first starting end lifting drive mechanism 16 lifts the catheter transfer positioning tooling 13 and pushes it to the starting position of the upper working conveyor line 11, the upper working conveyor line 11 and the lower transfer conveyor line 12 are provided with independent motors for synchronous and same-speed stepping operation to ensure reliable and stable feeding operation of the catheter;
[0032] The catheter glue coating mechanism 20 includes a front catheter clamping and positioning mechanism 21, a rear movable catheter glue coating nozzle 22, the end of the catheter glue coating nozzle 22 is connected to a glue dispensing pump 24 via a pipeline 23, after the catheter 1 moves to the position of the catheter glue coating mechanism 20, the upper cylinder and the lower cylinder of the front catheter clamping and positioning mechanism 21 are actuated to clamp the catheter 1, so that the length end of the catheter 1 is fixedly positioned toward the corresponding catheter glue coating nozzle 22, then the catheter glue coating nozzle 22 is moved to align with the end of the catheter 1, and finally the glue is coated on the outer circumference of the catheter 1 through the glue dispensing pump 24.
[0033] The blood bag transfer circulation conveyor line 30 includes an upper conveyor line 31, a lower conveyor line 32, and a plurality of transfer placement seats 33. A plurality of blood bag placement positions are arranged at intervals on each group of transfer placement seats 33. The transfer placement seats 33 are arranged along the upper conveyor line 11 from back to front in a step-by-step manner. The blood bag transfer circulation conveyor line 30 also includes a second end lifting drive mechanism 34 and a second starting end lifting drive mechanism 35. The transfer placement seats 33 are stepped along the upper conveyor line from back to front to the second end lifting drive mechanism. The second end lifting drive mechanism lowers the empty transfer placement seat that has completed the work and pushes it to the lower conveyor line. The transfer placement seat moves to the second starting end lifting drive mechanism along the lower conveyor line. The second starting end lifting drive mechanism lifts the empty transfer placement seat and pushes it to the starting position of the upper conveyor line. The upper conveyor line 31 and the lower conveyor line 32 are provided with independent motors for synchronous and same-speed stepping operation to ensure reliable and stable feeding operation of blood bags.
[0034] The catheter insertion blood bag mechanism 40 includes a catheter clamping and transporting mechanism 41 and a positioning and inserting mechanism 42; the catheter clamping and transporting mechanism 41 includes two groups of clamp modules spaced front and back, and a distance-changing mechanism 411, the distance-changing mechanism 411 drives the catheter 1 with a smaller spacing distance to expand to a spacing distance corresponding to the tube openings between adjacent blood bags, and then the transverse mechanism of the catheter insertion blood bag mechanism drives the catheter to insert the expanded tube opening of the blood bag;
[0035] After the catheter 1 is cut to a set length, it is reliably placed on each set of positioning clamping heads 14 of the catheter transfer positioning tool 13 on the upper working conveyor line 11, and the upper working conveyor line 11 is used for conveying operations from front to back;
[0036] The upper working conveyor line 11 is arranged along a straight line, and a catheter gluing mechanism 20 and a catheter inserting blood bag mechanism 40 are sequentially arranged on the side of the upper working conveyor line 11 close to the blood bag transport circulation conveyor line;
[0037] The blood bag transfer circulation conveyor line 30 is arranged parallel to the catheter transfer conveyor line 10. The upper conveyor line 31 is provided with a blood bag loading station 301, a blood bag tube heating and reaming station 302, a catheter blood bag assembly station 303, and a catheter gluing station 304 in sequence from back to front. The catheter gluing station 304 is arranged corresponding to the coverage area of the catheter gluing mechanism 20. The catheter gluing mechanism 20 is used to glue the length end of the catheter 1. A blood bag tube heating and reaming mechanism 50 is provided next to the blood bag tube heating and reaming station 302. A catheter blood bag insertion mechanism 40 is provided next to the catheter blood bag assembly station 303.
[0038] The blood bag tube opening heating and expanding mechanism 50 includes four expanding rods 51, each expanding rod 51 is connected to a heating wire 52, and a transverse driving module 53 is arranged behind all the expanding rods 51, and the transverse driving module 53 drives the expanding rods 51 to heat and expand the tube opening of the blood bag;
[0039] In specific implementation, the number of catheters in each set of catheter transport positioning tooling 13 and the number of blood bags placed on the transport placement seat 33 are both 4, which enables the entire assembly device to assemble the catheters and blood bags one by one each time, and the number of single assembly is large;
[0040] Blood bag tube opening heating and hole enlarging station 302 and catheter blood bag assembly station 303 are respectively provided with blood bag tube opening positioning mechanisms 60 at positions corresponding to the upper conveying line. Blood bag tube opening positioning mechanisms 60 are used to ensure that the tube opening position of the blood bag is stable and reliable, thereby facilitating heating and hole enlarging and catheter insertion operations.
[0041] In specific implementation, the glue coated on the length direction of the catheter 1 is hexanone glue.
[0042] Its working principle is as follows: four catheters cut to the same length are transferred to the positioning clamping head of the catheter transfer positioning tooling; on the other hand, blood bags are manually loaded at the blood bag loading station, and the corresponding insertion tube openings of the blood bags are arranged toward the corresponding joint ends of the catheters. The blood bags are transported from back to front along the upper conveyor line, and the tube openings of the blood bags are expanded. After that, the catheter is inserted into the blood bag mechanism to clamp the catheter and the blood bag for insertion. The blood bag drives the catheter to pass through the catheter gluing station and then is transported forward. The blood bag drives the blood bag product corresponding to the catheter to move forward synchronously. It realizes automatic assembly, is easy to operate, and is suitable for mass production, thereby improving production efficiency and ensuring product yield.
[0043] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0044] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A catheter and blood bag assembly device, characterized in that: It includes: The catheter transfer circulation conveyor line comprises an upper working conveyor line and a lower transfer conveyor line. The catheter transfer circulation conveyor line is provided with a plurality of intervals provided with catheter transfer positioning tooling. Each set of catheter transfer positioning tooling is provided with at least one set of positioning clamping heads. Each set of fixed clamping heads is respectively used to clamp the inner end areas at both ends of the length direction of the catheter. The upper working conveyor line sequentially transports the catheter along the working route. Catheter glue coating mechanism; The blood bag transfer circulation conveyor line includes an upper conveyor line, a lower conveyor line, and a plurality of transfer placement seats. A plurality of blood bag placement positions are arranged at intervals on each group of transfer placement seats. The transfer placement seats are arranged step by step from the back to the front along the upper conveyor line. and a catheter insertion blood bag mechanism, which includes a catheter clamping and transporting mechanism and an alignment and insertion mechanism; After the catheter is cut to a set length, it is reliably placed on each set of positioning clamping heads of the catheter transfer positioning tooling on the upper working conveyor line, and the upper working conveyor line performs the conveying operation from front to back; The upper working conveyor line is arranged along a straight line, and a catheter gluing mechanism and a catheter blood bag inserting mechanism are sequentially arranged on the side of the upper working conveyor line close to the blood bag transport circulation conveyor line; The upper working conveying line is conveying the conduit along a straight line step; The blood bag transfer circulation conveyor line is arranged parallel to the catheter transfer conveyor line. The upper conveyor line is provided with a blood bag loading station, a blood bag tube opening heating and reaming station, a catheter blood bag assembly station, and a catheter gluing station in sequence from back to front. The catheter gluing station is arranged corresponding to the coverage area of the catheter gluing mechanism. The catheter gluing mechanism is used to glue the length end of the catheter. A blood bag tube opening heating and reaming mechanism is provided beside the blood bag tube opening heating and reaming station. A catheter blood bag insertion mechanism is provided beside the catheter blood bag assembly station.
2. A catheter and blood bag assembly device according to claim 1, characterized in that: The number of catheters in each set of catheter transport positioning tooling and the number of blood bags placed on the transport placement seat are both M, where M is a natural number greater than or equal to 2.
3. The catheter and blood bag assembly device according to claim 1, characterized in that: The catheter transfer circulation conveyor line also includes a first end lifting drive mechanism and a first starting end lifting drive mechanism. The catheter transfer positioning tooling steps along the upper working conveyor line from front to back to the first end lifting drive mechanism. The first end lifting drive mechanism lowers the catheter transfer positioning tooling that has completed the work and pushes it to the lower transfer conveyor line. The catheter transfer positioning tooling moves from back to front along the lower transfer conveyor line to the first starting end lifting drive mechanism. The first starting end lifting drive mechanism lifts the catheter transfer positioning tooling and pushes it to the starting position of the upper working conveyor line.
4. The catheter and blood bag assembly device according to claim 1, characterized in that: The blood bag transfer circulation conveyor line also includes a second end lifting drive mechanism and a second starting end lifting drive mechanism. The transfer placement seat moves from back to front along the upper conveyor line to the second end lifting drive mechanism. The second end lifting drive mechanism lowers the empty transfer placement seat that has completed the work and pushes it to the lower conveyor line. The transfer placement seat moves to the second starting end lifting drive mechanism along the lower conveyor line. The second starting end lifting drive mechanism lifts the empty transfer placement seat and pushes it to the starting position of the upper conveyor line.
5. The catheter and blood bag assembly device according to claim 1, characterized in that: The blood bag tube opening heating and expanding station and the catheter blood bag assembly station are also provided with blood bag tube opening positioning mechanisms at positions corresponding to the upper conveying line.