Feed fermentation device with layered structure

By designing a feed fermentation device with a layered structure, using the inner shell, partition plate and temperature adjustment system, the problem that the existing device cannot handle both feeds at the same time is solved, and efficient multi-feed fermentation and yield improvement are achieved.

CN222613333UActive Publication Date: 2025-03-14GANSU ACAD OF SCI INST OF BIOLOGY
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Patent Information

Application Number
CN202421107600.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-03-14
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The existing stratified feed fermentation device cannot process two different feeds at the same time, resulting in a decrease in fermentation yield and insufficient number of devices.

Method used

A feed fermentation device with a layered structure is designed. Through the combination of the inner shell, partition plate, stabilizing block and filter tank, the separation fermentation of the upper and lower layers is realized, and temperature regulation and control are realized through the combination of a small heater, a refrigerator and a temperature sensor.

Benefits of technology

The fermentation of two different feeds in one device is achieved simultaneously, the number of fermentation devices that can be placed in the factory is increased, the fermentation yield of each batch of feed is increased, and the normal fermentation of feed is ensured.

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Abstract

The utility model relates to the field of feed fermentation devices capable of being layered, and discloses a feed fermentation device with a layered structure, which comprises a shell, a fixing frame is fixedly arranged on the lower end surface of the shell close to the outer surface, and placing plates are fixedly arranged on two opposite sides of the fixing frame. A small heater and a small refrigerator are fixedly arranged on the upper end faces of the two containing plates correspondingly, a temperature panel is fixedly arranged on the portion, close to the middle, of the outer surface of the outer shell, and an inner shell is fixedly arranged in the outer shell. According to the utility model, when the device is used, the inner shell, the partition plate, the stabilizing block and the filter tank are matched for use, feed needing to be deflated during fermentation is placed in a space above the partition plate, and feed needing to be discharged with waste water during fermentation can be placed in a space below the partition plate; two different kinds of fermented feed can be put into one device for fermentation, the number of fermentation devices which can be placed in a plant is increased, and the fermentation yield of each batch of feed is increased.
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Description

Technical Field

[0001] The utility model relates to the field of layered feed fermentation devices, in particular to a layered feed fermentation device. Background Art

[0002] A feed fermentation device with a layered structure is a device used for animal feed fermentation and processing. It achieves orderly fermentation of feed and improves quality through a layered design. Such a device is usually composed of multiple levels or parts, each of which has a specific function and role. It can improve feed quality and fermentation efficiency through orderly temperature and humidity management and optimization of fermentation conditions, and can adapt to different types of feed and fermentation needs.

[0003] The layered feed fermentation devices currently on the market cannot simultaneously ferment two different feeds, which will reduce the number of devices placed inside the factory and affect the output of fermented feed. Therefore, the utility model provides a feed fermentation device with a layered structure to solve the problems raised in the above background technology. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a feed fermentation device with a layered structure. The device can put two different feeds into one device for fermentation and can also adjust the temperature inside the device.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a feed fermentation device with a layered structure, comprising an outer shell, a fixing frame is fixedly arranged on the lower end face of the outer shell close to the outer surface, a placement plate is fixedly arranged on the opposite sides of the fixing frame, a small heater and a small refrigerator are fixedly arranged on the upper end faces of the two placement plates, a temperature panel is fixedly arranged in the middle of the outer surface of the outer shell, an inner shell is fixedly arranged inside the outer shell, a partition plate is fixedly arranged in the middle of the inner wall of the inner shell, a temperature sensor is fixedly arranged on the inner wall of the inner shell, the other end of the temperature sensor is connected to the temperature panel, an air transport pipe is fixedly arranged on the opposite side of the small heater and the small refrigerator, and the other ends of the two air transport pipes are arranged between the outer shell and the inner shell;

[0006] Through the above technical solution, there is a fixing frame at the bottom of the outer shell, and the fixing frame also protects the outer surface of the device, which can increase the safety of the device when in use. The small heater and the small refrigerator on the placement plates on both sides of the fixing frame can send hot air or cold air between the outer shell and the inner shell according to the temperature detected by the temperature sensor, ensuring the normal fermentation of the feed in the device. The partition board in the inner shell can divide the space inside the inner shell into two layers, upper and lower.

[0007] Furthermore, an isolation cover is fixedly provided on the upper end surface of the shell, an air outlet pipe is fixedly provided in the middle of the isolation cover, a stabilizing block is fixedly provided on the outer surface of the air outlet pipe near the upper end surface of the isolation cover, a one-way air outlet valve is fixedly provided on the inner wall of the air outlet pipe near the upper end surface, and an air outlet is provided inside the one-way air outlet valve through the outer surface of the air outlet pipe;

[0008] Through the above technical solution, the insulating cover on the outer shell can seal the device to prevent external air from entering the device. When the feed on the partition plate needs to be deflated, it will be discharged through the outlet on the one-way outlet valve inside the outlet pipe.

[0009] Furthermore, a No. 1 transport pipe is fixedly arranged inside the inner shell near the lower end surface of the partition plate and penetrates the outer shell, a No. 1 valve is fixedly arranged on one side of the outer surface of the No. 1 transport pipe, and a No. 1 discharge port is fixedly arranged on the upper end surface of the No. 1 transport pipe;

[0010] Through the above technical solution, when pouring feed into the device, the feed that needs to discharge wastewater can be poured in from the No. 1 discharge port, and then the feed enters the inner shell and under the partition plate through the No. 1 transport pipe. After the device is filled, the No. 1 transport pipe is sealed by turning a valve to prevent external air from entering the device.

[0011] Furthermore, a No. 2 transport pipe is fixedly provided on one side of the inner top surface of the inner shell through the isolation cover, a No. 2 valve is fixedly provided on one side of the outer surface of the No. 2 transport pipe, and a No. 2 discharge port is fixedly provided on the upper end surface of the No. 2 transport pipe;

[0012] Through the above technical solution, when pouring feed into the device, the feed that needs to be deflated is poured in from the No. 1 discharge port, and then enters the inner shell through the No. 2 transport pipe. On the partition plate, after the inside is full, the No. 2 valve is turned to seal the No. 2 transport pipe to prevent external air from entering the device and affecting the normal fermentation of the feed under the partition plate.

[0013] Furthermore, a No. 1 probiotic circulation tube is fixedly arranged inside the inner shell, near the lower end surface of the isolation cover, penetrating the outer shell, and a No. 2 probiotic circulation tube is fixedly arranged inside the inner shell, near the lower end surface of the partition plate, penetrating the outer shell;

[0014] Through the above technical solution, when it is necessary to add probiotics to the feed racks above and below the partition board, the probiotics can be sprayed onto the feed above and below the inner shell partition board through the nozzles on the No. 1 probiotic circulation tube and the No. 2 probiotic circulation tube, thereby ensuring better fermentation of the feed inside the device.

[0015] Furthermore, a first discharge port is formed on the inner wall of the inner shell, which is close to the upper surface of the partition plate and penetrates the outer shell, and a second discharge port is formed on the inner wall of the inner shell, which is close to the inner bottom surface and penetrates the outer shell;

[0016] Through the above technical solution, when the feed fermentation is completed, the feed above and below the partition board can be discharged from the device through the No. 1 discharge port and the No. 2 discharge port inside the inner shell, respectively, which can save manpower.

[0017] Furthermore, a filter tank is provided in the middle of the lower end surface of the inner shell, a waste liquid tank is provided at the lower end surface of the filter tank, and a waste liquid flow pipe is fixedly provided at the lower end surface of the waste liquid tank through the outer shell;

[0018] Through the above technical solution, the wastewater generated by the feed under the partition plate flows into the waste liquid tank through the filter tank, and then is discharged through the waste liquid circulation pipe under the waste liquid tank, preventing the wastewater from staying in the device for a long time and affecting the normal fermentation of the feed.

[0019] The utility model has the following beneficial effects:

[0020] 1. The utility model proposes a feed fermentation device with a layered structure. When using the device, through the combination of an inner shell, a partition plate, a stabilizing block and a filter tank, feed that needs to be deflated during fermentation can be placed in the space above the partition plate, and feed that needs to discharge wastewater during fermentation can be placed in the space below the partition plate. Two feeds of different fermentations can be placed in one device for fermentation, thereby increasing the number of fermentation devices that can be placed inside the factory building and improving the fermentation output of each batch of feed.

[0021] 2. The utility model proposes a feed fermentation device with a layered structure. When using the device, through the combination of a small heater, a small refrigerator, a temperature sensor and an air transport pipe, the internal temperature of the device can be observed to heat and cool it, thereby ensuring the normal fermentation of the feed in the device and preventing the temperature from being too high or too low and affecting the normal fermentation of the feed. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the axial side of the housing of the utility model;

[0023] Figure 2 This is a schematic diagram of the shaft side of valve No. 2 of the utility model;

[0024] Figure 3 It is a front cross-sectional schematic diagram of the inner shell of the utility model;

[0025] Figure 4 It is a front cross-sectional schematic diagram of No. 1 transport pipe of the utility model.

[0026] Legend:

[0027] 1. Outer shell; 2. Fixing frame; 3. Placement plate; 4. Small heater; 5. Small refrigerator; 6. Temperature panel; 7. Inner shell; 8. Temperature sensor; 9. Partition plate; 10. Isolation cover; 11. Air transport pipe; 12. Exhaust pipe; 13. Stabilizing block; 14. One-way exhaust valve; 15. Exhaust port; 16. No. 1 transport pipe; 17. No. 1 valve; 18. No. 1 discharge port; 19. No. 2 transport pipe; 20. No. 2 valve; 21. No. 2 discharge port; 22. No. 1 probiotic circulation pipe; 23. No. 2 probiotic circulation pipe; 24. Nozzle; 25. No. 1 discharge port; 26. No. 2 discharge port; 27. Filter tank; 28. Waste liquid tank; 29. ​​Waste liquid circulation pipe. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] Example

[0030] Reference Figure 1-4 The utility model provides an embodiment: a feed fermentation device with a layered structure, comprising a shell 1, a fixing frame 2 is fixedly arranged on the lower end surface of the shell 1 close to the outer surface, and a placement plate 3 is fixedly arranged on opposite sides of the fixing frame 2;

[0031] A fixing frame 2 is arranged at the bottom of the housing 1, and the fixing frame 2 also protects the outer surface of the device, thereby increasing the safety of the device when in use.

[0032] A small heater 4 and a small refrigerator 5 are fixedly arranged on the upper end surfaces of the two placement plates 3, respectively; a temperature panel 6 is fixedly arranged in the middle of the outer surface of the outer shell 1; an inner shell 7 is fixedly arranged inside the outer shell 1; a partition plate 9 is fixedly arranged in the middle of the inner wall of the inner shell 7; a temperature sensor 8 is fixedly arranged on the inner wall of the inner shell 7; the other end of the temperature sensor 8 is connected to the temperature panel 6; an air transport pipe 11 is fixedly arranged on the opposite side of the small heater 4 and the small refrigerator 5; the other ends of the two air transport pipes 11 are arranged between the outer shell 1 and the inner shell 7;

[0033] The small heater 4 and the small refrigerator 5 on the placement plates 3 on both sides of the fixed frame 2 can send hot air or cold air between the outer shell 1 and the inner shell 7 according to the temperature detected by the temperature sensor 8, so as to ensure the normal fermentation of the feed in the device. The partition plate 9 in the inner shell 7 can divide the space inside the inner shell 7 into two layers, ensuring that two kinds of feed can be placed in one device for fermentation, thereby increasing the fermentation devices placed in the factory.

[0034] An isolation cover 10 is fixedly provided on the upper end surface of the housing 1, an air outlet pipe 12 is fixedly provided in the middle of the isolation cover 10, a stabilizing block 13 is fixedly provided on the outer surface of the air outlet pipe 12 close to the upper end surface of the isolation cover 10, a one-way air outlet valve 14 is fixedly provided on the inner wall of the air outlet pipe 12 close to the upper end surface, and an air outlet 15 is provided inside the one-way air outlet valve 14 through the outer surface of the air outlet pipe 12;

[0035] The isolation cover 10 on the outer shell 1 can seal the device to prevent external air from entering the device. When the feed on the partition plate 9 needs to be deflated, it will be discharged through the outlet 15 on the one-way outlet valve 14 inside the outlet pipe 12 to prevent the internal exhaust gas from affecting the fermentation of the feed inside the device.

[0036] Inside the inner shell 7, a No. 1 transport pipe 16 is fixedly arranged at the lower end surface of the partition plate 9 penetrating the outer shell 1, a No. 1 valve 17 is fixedly arranged at one side of the outer surface of the No. 1 transport pipe 16, and a No. 1 discharge port 18 is fixedly arranged at the upper end surface of the No. 1 transport pipe 16;

[0037] When pouring feed into the device, the feed that needs to discharge wastewater can be poured in from the No. 1 discharge port 18, and then the feed enters the inner shell 7 and under the partition plate 9 through the No. 1 transport pipe 16. After the device is filled, the No. 1 transport pipe is sealed by turning a valve to prevent external air from entering the device and affecting the normal fermentation of the feed under the partition plate 9, thereby causing the fermentation of the feed under the partition plate 9 to fail.

[0038] A No. 2 transport pipe 19 is fixedly provided on one side of the inner top surface of the inner shell 7 through the isolation cover 10, a No. 2 valve 20 is fixedly provided on one side of the outer surface of the No. 2 transport pipe 19, and a No. 2 discharge port 21 is fixedly provided on the upper end surface of the No. 2 transport pipe 19;

[0039] When pouring feed into the device, the feed that needs to be deflated is poured in from the No. 2 discharge port 21, and then enters the inner shell 7 through the No. 2 transport pipe 19, and on the partition plate 9, after the interior is filled, turn the No. 2 valve 20 to seal the No. 2 transport pipe 19 to prevent external air from entering the device and affecting the normal fermentation of the feed under the partition plate 9, thereby causing the fermentation of the feed on the partition plate 9 to fail.

[0040] A No. 1 probiotic circulation tube 22 is fixedly arranged inside the inner shell 7, passing through the outer shell 1, and a No. 2 probiotic circulation tube 23 is fixedly arranged inside the inner shell 7, passing through the outer shell 1, and passing through the lower end surface of the partition plate 9;

[0041] When it is necessary to add probiotics to the feed racks above and below the partition plate 9, the probiotics can be sprayed onto the feed above and below the partition plate 9 of the inner shell 7 through the nozzles 24 on the No. 1 probiotic circulation tube 22 and the No. 2 probiotic circulation tube 23, thereby ensuring better fermentation of the feed inside the device, thereby increasing the fermentation of the feed.

[0042] The inner shell 7 has a first discharge port 25 formed on the upper end surface of the partition plate 9 and through the outer shell 1, and the inner wall of the inner shell 7 has a second discharge port 26 formed on the inner bottom surface and through the outer shell 1;

[0043] When the feed fermentation is completed, the feed on and below the partition plate 9 can be discharged from the device through the No. 1 discharge port 25 and the No. 2 discharge port 26 inside the inner shell 7, respectively, which can save manpower and is extremely convenient.

[0044] A filter tank 27 is provided in the middle of the lower end surface of the inner shell 7, a waste liquid tank 28 is provided in the lower end surface of the filter tank 27, and a waste liquid flow pipe 29 is fixedly provided on the lower end surface of the waste liquid tank 28 through the outer shell 1;

[0045] The wastewater generated by the feed under the partition plate 9 flows into the waste liquid tank 28 through the filter tank 27, and then is discharged through the waste liquid flow pipe 29 under the waste liquid tank 28, preventing the wastewater from staying in the device for a long time and affecting the normal fermentation of the feed, thereby ensuring a better environment for the fermentation of the feed.

[0046] Working principle: When using the device, different feeds are poured into the inner shell 7 from the No. 1 discharge port 18 and the No. 2 discharge port 21. The partition plate 9 inside the inner shell 7 can separate the two different feeds for fermentation. When it is necessary to add probiotics to the inner shell 7, the nozzles 24 on the No. 1 probiotic circulation pipe 22 and the No. 2 probiotic circulation pipe 23 can be used to spray the inner shell 7 respectively. Later, during the fermentation of the feed, the air transport pipe 11 on the small heater 4 or the small refrigerator 5 can be used to adjust the temperature inside the device according to the temperature detected by the temperature sensor 8. When the feed on the partition plate 9 needs to be deflated, it will be discharged through the outlet 15 on the one-way outlet valve 14 inside the outlet pipe 12 to prevent the internal exhaust gas from affecting the fermentation of the feed inside the device. When the feed under the partition plate 9 produces wastewater, it will flow into the waste liquid tank 28 through the filter tank 27 at the bottom of the inner shell 7, and then the waste liquid will flow to the outside of the device through the waste liquid circulation pipe 29. After the feed is fermented, it can be discharged from the device through the No. 1 outlet 25 and the No. 2 outlet 26 respectively, which can reduce the workload of the staff.

[0047] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A feed fermentation device with a layered structure, comprising a housing (1), characterized in that: A fixing frame (2) is fixedly arranged on the lower end surface of the housing (1) close to the outer surface, and a placement plate (3) is fixedly arranged on opposite sides of the fixing frame (2); A small heater (4) and a small refrigerator (5) are fixedly arranged on the upper end surfaces of the two placement plates (3), respectively; a temperature panel (6) is fixedly arranged in the middle of the outer surface of the outer shell (1); an inner shell (7) is fixedly arranged inside the outer shell (1); a partition plate (9) is fixedly arranged in the middle of the inner wall of the inner shell (7); a temperature sensor (8) is fixedly arranged on the inner wall of the inner shell (7); the other end of the temperature sensor (8) is connected to the temperature panel (6); an air transport pipe (11) is fixedly arranged on the opposite side of the small heater (4) and the small refrigerator (5); the other ends of the two air transport pipes (11) are arranged between the outer shell (1) and the inner shell (7).

2. The feed fermentation device with a layered structure according to claim 1, characterized in that: An isolation cover (10) is fixedly provided on the upper end surface of the housing (1), an air outlet pipe (12) is fixedly provided in the middle of the isolation cover (10), a stabilizing block (13) is fixedly provided on the outer surface of the air outlet pipe (12) close to the upper end surface of the isolation cover (10), a one-way air outlet valve (14) is fixedly provided on the inner wall of the air outlet pipe (12) close to the upper end surface, and an air outlet (15) is provided inside the one-way air outlet valve (14) penetrating through the outer surface of the air outlet pipe (12).

3. The feed fermentation device with a layered structure according to claim 1, characterized in that: A No. 1 transport pipe (16) is fixedly provided inside the inner shell (7) and passes through the outer shell (1) at the lower end surface of the partition plate (9); a No. 1 valve (17) is fixedly provided on one side of the outer surface of the No. 1 transport pipe (16); and a No. 1 discharge port (18) is fixedly provided on the upper end surface of the No. 1 transport pipe (16).

4. The feed fermentation device with a layered structure according to claim 1, characterized in that: A No. 2 transport pipe (19) is fixedly provided on one side of the inner top surface of the inner shell (7) and penetrates the isolation cover (10), a No. 2 valve (20) is fixedly provided on one side of the outer surface of the No. 2 transport pipe (19), and a No. 2 discharge port (21) is fixedly provided on the upper end surface of the No. 2 transport pipe (19).

5. The feed fermentation device with a layered structure according to claim 1, characterized in that: A No. 1 probiotic circulation tube (22) is fixedly arranged inside the inner shell (7) by passing through the outer shell (1) at the lower end surface of the isolation cover (10), and a No. 2 probiotic circulation tube (23) is fixedly arranged inside the inner shell (7) by passing through the outer shell (1) at the lower end surface of the partition plate (9).

6. The feed fermentation device with a layered structure according to claim 1, characterized in that: The inner shell (7) has a first discharge port (25) formed on the upper end surface of the partition plate (9) and pierces the outer shell (1), and the inner wall of the inner shell (7) has a second discharge port (26) formed on the inner bottom surface and pierces the outer shell (1).

7. The feed fermentation device with a layered structure according to claim 1, characterized in that: A filter tank (27) is provided in the middle of the lower end surface of the inner shell (7), a waste liquid tank (28) is provided at the lower end surface of the filter tank (27), and a waste liquid flow pipe (29) is fixedly provided on the lower end surface of the waste liquid tank (28) penetrating the outer shell (1).