Blast furnace clay gun digital clay label manufacturing device
By designing a digital mud mark production device for blast furnace mud guns, using the electrical connection between the PLC control box and the encoder, combined with the double-layer water-cooling box and internal air-cooling protection measures, the precise measurement of the mud gun stroke and mud amount is achieved, solving the problem of inaccurate mud amount indication in the existing technology, improving the stability of the iron mouth depth and reducing the risk of accidents.
Patent Information
- Application Number
- CN202420611062.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-03-27
AI Technical Summary
The amount of mud shots in existing blast furnace mud cannons is inaccurate, resulting in unstable iron mouth depth, increasing the consumption of drill bits and drill rods, and may cause furnace steel burning accidents.
A blast furnace mud gun digital mud standard production device is designed, which uses the electrical connection between the PLC control box and the encoder. The encoder and internal circuit are protected by a double-layer water-cooling box and internal air-cooling method, accurately measure the stroke and mud amount of the mud gun, and display relevant information on the PLC control box.
Accurate measurement of mud gun stroke and amount of mud is achieved, which reduces errors, improves the stability of the depth of the iron mouth, reduces the consumption of drill bits and drill rods, and reduces the risk of furnace steel burning accidents.
Smart Images
Figure CN222613370U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of digital mud mark making, in particular to a digital mud mark making device for a blast furnace mud gun. Background Art
[0002] At present, the mud volume of many blast furnace mud guns in China is indicated on site by mechanical mud markers. The disadvantages of this indicator device are that there are few indicating scales and large errors. Due to the poor on-site environment, it is difficult for operators to grasp the actual mud volume of each batch of mud guns, which can easily cause the depth of the iron mouth to be unstable and increase the difficulty of opening the iron mouth. It not only wastes gun mud, but also increases the consumption of drill bits and drill rods. In addition, if the mud volume is not well controlled for a long time, it will also make the iron mouth work unstable, the local temperature of the iron mouth will increase, and in severe cases, it will induce furnace steel burn-through accidents. Summary of the invention
[0003] In view of this, the purpose of the utility model is to provide a digital mud mark making device for a blast furnace mud gun to solve the problems pointed out in the above background technology.
[0004] In order to achieve the above purpose, the technical solutions adopted are as follows:
[0005] A digital mud mark making device for a blast furnace mud gun comprises a PLC control box, an external power supply of the PLC control box, and the PLC control box is electrically connected to an encoder through a signal line;
[0006] The encoder is installed in a water cooling box, the water cooling box is connected with a high temperature resistant hose, the signal line penetrates the high temperature resistant hose and is connected with the encoder in the water cooling box, and the encoder is connected to the tail of the mud cylinder of the mud gun through a guide wire;
[0007] A three-way joint is installed at one end of the high-temperature resistant hose away from the water cooling box, the signal line is inserted into the high-temperature resistant hose from one end of the three-way joint, the other end of the three-way joint is connected to an external cooling air source, and an air outlet is opened on the water cooling box;
[0008] A water channel is provided inside the box wall of the water cooling box, and a cooling water inlet hole and a cooling water outlet hole connected with the water channel are installed on the outer wall of the water cooling box.
[0009] As a further improvement of the utility model, the position of the cooling water inlet hole on the water cooling box is lower than the position of the cooling water outlet hole on the water cooling box.
[0010] As a further improvement of the utility model, a ball valve is installed on one end of the three-way joint connected to the cooling air source.
[0011] As a further improvement of the utility model, the signal line adopts a white high-temperature resistant 7-core signal line, and the encoder adopts a pull-wire encoder.
[0012] The beneficial effects of the utility model are:
[0013] This device adopts a double-layer water-cooling box and internal air cooling to protect the encoder and internal circuits, and then transmits the encoder signal to the PLC control box for data processing to accurately measure the stroke and mud volume of the mud gun; the mud gun stroke, mud volume, mud time, mud duration, historical mud volume and clearing operation related information are displayed on the PLC control box. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The drawings constituting a part of this application are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0015] Figure 1 It is a structural schematic diagram of the utility model. DETAILED DESCRIPTION
[0016] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0017] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0018] Please refer to Figure 1 , a blast furnace mud gun digital mud mark making device, comprising a PLC control box 1, the PLC control box 1 is externally connected to a power supply, and the PLC control box 1 is electrically connected to an encoder 3 through a signal line 2;
[0019] The encoder 3 is installed in a water cooling box 4, which is connected to a high temperature resistant hose 5. The signal line 2 penetrates the high temperature resistant hose 5 and is connected to the encoder 3 in the water cooling box 4. The encoder 3 is connected to the tail of the mud gun mud cylinder through a guide wire 6.
[0020] The end of the high temperature resistant hose 5 away from the water cooling box 4 is installed with a three-way joint 7, the signal line 2 is inserted into the high temperature resistant hose 5 from one end of the three-way joint 7, the other end of the three-way joint 7 is connected to an external cooling air source, and the water cooling box 4 is provided with an air outlet 41;
[0021] A water channel is provided inside the wall of the water cooling box 4 , and a cooling water inlet hole 42 and a cooling water outlet hole 43 connected to the water channel are installed on the outer wall of the water cooling box 4 .
[0022] The position of the cooling water inlet hole 42 on the water cooling box 4 is lower than the position of the cooling water outlet hole 43 on the water cooling box 4; a ball valve 8 is installed on one end of the three-way joint 7 connected to the cooling air source; the signal line 2 adopts a white high-temperature resistant 7-core signal line, and the encoder 3 adopts a pull-wire encoder.
[0023] This device is suitable for the precise measurement of mud-beating stroke and mud-beating amount of mud guns in iron-making blast furnaces, and is suitable for high-temperature environments of <600°C. It can also be used for precise measurement of other application strokes within a measurement distance of <5 meters, with a measurement accuracy of 0.1mm.
[0024] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A digital mud mark making device for a blast furnace mud gun, comprising a PLC control box and an external power supply, characterized in that: The PLC control box is electrically connected to the encoder through a signal line; The encoder is installed in a water cooling box, the water cooling box is connected with a high temperature resistant hose, the signal line penetrates the high temperature resistant hose and is connected with the encoder in the water cooling box, and the encoder is connected to the tail of the mud cylinder of the mud gun through a guide wire; A three-way joint is installed at one end of the high-temperature resistant hose away from the water cooling box, the signal line is inserted into the high-temperature resistant hose from one end of the three-way joint, the other end of the three-way joint is connected to an external cooling air source, and an air outlet is opened on the water cooling box; A water channel is provided inside the box wall of the water cooling box, and a cooling water inlet hole and a cooling water outlet hole connected with the water channel are installed on the outer wall of the water cooling box.
2. A blast furnace mud gun digital mud mark making device according to claim 1, characterized in that: The position of the cooling water inlet hole on the water cooling box is lower than the position of the cooling water outlet hole on the water cooling box.
3. A blast furnace mud gun digital mud mark making device according to claim 1, characterized in that: A ball valve is installed on one end of the three-way joint connected to the cooling air source.
4. A blast furnace mud gun digital mud mark making device according to claim 1, characterized in that: The signal line adopts a white high temperature resistant 7-core signal line, and the encoder adopts a pull-wire encoder.