Supplementing liquid metering device for online phosphating of steel wires
By designing a supplementary liquid metering device for online phosphating of steel wire, the problem of difficult control of the total acid point and free acid index of the online phosphating liquid is solved, and the precise control of the added flow rate of the supplementary liquid is achieved, ensuring the stability of the phosphating quality.
Patent Information
- Application Number
- CN202420416368.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-05
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-03-05
AI Technical Summary
In the continuous production line of steel wire heat treatment pickling and phosphating, the total acid point and free acid of the online phosphating liquid will decrease with the continuous phosphating of the steel wire, and continuous supplementation is required. The existing direct replenishment method of ton barrels can easily cause the total acid point and free acid index to exceed the control range.
A replenishment liquid metering device for online phosphating steel wire is designed, including a metering cylinder, a sealing cover, a support seat, a liquid outlet and a control valve. By setting up a conveying pipe, a fastening assembly, a rotating rod and a rotating plate, the conveying pipe can be quickly installed, wound and storage and liquid metering.
Through this device, the addition flow rate of the replenishment liquid for online phosphating steel wire can be accurately controlled, and the changes of the total acid point of the liquid in the phosphating tank and the free acid range can be narrowed, ensuring the stability of the quality of online phosphating.
Smart Images

Figure CN222613471U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel wire phosphating treatment in the metal product industry, in particular to a replenishing liquid metering device for online phosphating of steel wire. Background Art
[0002] The steel wire heat treatment pickling and phosphating continuous production line is a process of converting the steel wire into a sorbite structure and pickling and phosphating the steel wire surface to meet the structure and surface state required for advanced drawing and deep processing of the steel wire. Since the total acid point and free acid of the online phosphating solution will decrease with the continuous phosphating of the steel wire, it is necessary to continuously add it. Generally, it is directly added in ton barrels. The opening of the valve is generally controlled by the on-site operator. If the control is not good, the total acid point and free acid indicators will exceed the control range;
[0003] In this regard, the Chinese utility model patent with the authorization announcement number CN214991853U discloses an online phosphating device for steel wire phosphating, including a support rod and a platform, wherein the platform is fixedly connected to the upper end of the support rod, and the online phosphating device for steel wire phosphating also includes a phosphating liquid pool with a cover, a liquid guide channel, a spiral shaft, a first gear, a second gear, and a motor, wherein the motor is installed on the outer wall of the bottom of the phosphating liquid pool. Among the beneficial effects, the device will not cause pollution to the overall phosphating liquid during the phosphating operation, thereby ensuring the quality of online continuous phosphating;
[0004] In practical applications, it is necessary to control the addition flow rate of replenishing liquid for online phosphating of steel wire and reduce the variation range of total acid point and free acid of the liquid in the phosphating tank. The applicant has found that the method of combining liquid level metering tube and ton barrel valve to control the addition amount will be simpler and more practical to operate. For this reason, we propose a replenishing liquid metering device for online phosphating of steel wire to solve the above problems. Utility Model Content
[0005] The utility model aims to provide a replenishing liquid metering device for online phosphating of steel wire to solve the problems raised in the above-mentioned background technology.
[0006] A replenishing liquid metering device for online phosphating of steel wire comprises a metering cylinder, a sealing cover is fixedly connected to the top wall of the metering cylinder, a support seat is fixedly connected to the bottom wall of the metering cylinder, a liquid outlet pipe is fixedly connected to the bottom of the metering cylinder, and a control valve is fixedly installed in the liquid outlet pipe;
[0007] A through hole is opened in the top of the sealing cover, the top wall of the sealing cover is fixedly connected to the support tube, the inner wall of the support tube is symmetrically provided with fastening components, the side end of the conveying pipe is movably inserted in the top of the support tube, the side wall of the sealing cover is fixedly connected to the fixed shell, and a rotating rod is movably connected in the fixed shell, one end of the rotating rod is movably connected to the side wall of the sealing cover through a bearing, and the other end of the rotating rod movably penetrates the side wall of the fixed shell and extends outward, the side end of the rotating rod is fixedly connected to the rotating plate, the side wall of the rotating plate is fixedly connected to a handle, and the conveying pipe is movably wound on the rotating rod;
[0008] A clamping rod is movably inserted into the side wall of the opposite side of the limiting tube, and the side end of the clamping rod is movably inserted into the clamping groove.
[0009] Preferably, a handle is fixedly connected to the top wall of the fixed shell, and an anti-slip pad is fixedly wound around the top wall of the handle.
[0010] Preferably, a scale is vertically arranged on the outer wall of the measuring cylinder, and a float is movably placed inside the measuring cylinder.
[0011] Preferably, the inner wall of the limiting cylinder is symmetrically provided with sliding grooves, the two ends of the slide plate are movably clamped in the sliding grooves, and a clamping rod is fixedly connected to one side wall of the slide plate.
[0012] Preferably, a pull rod is fixedly connected to the other side wall of the slide plate, and the side end of the pull rod movably passes through the limiting cylinder and the side wall of the support cylinder to extend outward, and a pull ring is fixedly connected to the side wall of the pull rod.
[0013] Preferably, a spring is movably sleeved on the pull rod, one end of the spring is fixedly connected to the slide plate, and the other end of the spring is fixedly connected to the inner wall of the limiting cylinder.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The utility model connects two ends of the delivery pipe, one end of which is connected under the valve of the ton barrel and the other end of which is connected in the supporting cylinder. By arranging a fastening component, it is convenient to quickly install the delivery pipe. The user pulls the pull ring, the pull ring drives the pull rod to move outward, and the pull rod drives the slide plate to move in the slide groove, so that the clamping rod moves into the limiting cylinder. After the delivery pipe is inserted into the supporting cylinder, the pull ring is released, and the slide plate is pushed to move under the rebound force of the spring, so that the clamping rod is inserted into the clamping groove provided on the side wall of the delivery pipe, so that the installation of the delivery pipe is quickly completed, and the subsequent disassembly and cleaning of the delivery pipe is also convenient. Washing saves time and effort, is convenient and fast. In addition, by providing a rotating rod, it is convenient to wind and store the delivery tube. By providing a rotating plate in conjunction with the handle, it is convenient to rotate the rotating rod. During the rotation, the delivery tube is wound, which is convenient, fast and practical. By providing a ruler in conjunction with the use of a float, it is convenient to visually view the liquid content inside the metering cylinder, which can be more accurate, so that the addition flow of the supplementary liquid for online phosphating of the steel wire can be controlled and measured, and the variation range of the total acid point and free acid of the liquid in the phosphating tank is reduced. The device is practical and highly accurate. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the front plan structure of the metering cylinder in the utility model;
[0018] Figure 3 This is a schematic diagram of the front plan structure of the interior of the fixed shell in the utility model;
[0019] Figure 4 It is a schematic diagram of the front plan structure of the interior of the support tube in the utility model.
[0020] In the figure: 1. metering cylinder; 101. scale; 102. sealing cover; 103. support seat; 104. liquid outlet pipe; 105. control valve; 2. float; 3. support cylinder; 4. fastening assembly; 41. limit cylinder; 42. slide groove; 43. slide plate; 44. clamping rod; 45. pull rod; 46. spring; 47. pull ring; 5. fixed shell; 501. handle; 502. anti-slip pad; 6. delivery pipe; 601. clamping groove; 7. rotating rod; 701. rotating plate; 702. handle. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Embodiment 1:
[0023] See also Figure 1-2 The utility model provides a technical solution: a metering device for replenishing liquid for online phosphating of steel wire, comprising a metering cylinder 1, a sealing cover 102 is fixedly connected to the top wall of the metering cylinder 1, a support seat 103 is fixedly connected to the bottom wall of the metering cylinder 1, a liquid outlet pipe 104 is fixedly connected to the bottom of the metering cylinder 1, and a control valve 105 is fixedly installed in the liquid outlet pipe 104;
[0024] It should be noted that a through hole is opened in the top of the sealing cover 102, and the top wall of the sealing cover 102 is fixedly connected to the support tube 3, and the inner wall of the support tube 3 is symmetrically provided with a fastening assembly 4, and the side end of the delivery tube 6 is movably inserted in the top of the support tube 3, and the side wall of the sealing cover 102 is fixedly connected to the fixed shell 5, and the fixed shell 5 is movably connected with a rotating rod 7, one end of the rotating rod 7 is movably connected to the side wall of the sealing cover 102 through a bearing, and the other end of the rotating rod 7 movably penetrates the side wall of the fixed shell 5 and extends outward, and the side end of the rotating rod 7 is fixedly connected to the rotating plate 701, and the side wall of the rotating plate 701 is fixedly connected with a handle 702, and the delivery tube 6 is movably wound on the rotating rod 7, and the rotating rod 7 is provided with the rotating rod 7, which is convenient for winding and storing the delivery tube 6, and the rotating plate 701 is provided with the handle 702, so that the rotating rod 7 is convenient to rotate, and the delivery tube 6 is wound during the rotation process, which is convenient, fast and practical.
[0025] It should be noted that a slot 601 is symmetrically provided on the side wall of one end where the delivery tube 6 is connected to the support tube 3, and the fastening assembly 4 contains a limiting tube 41, the side wall of the limiting tube 41 is fixedly connected to the inner wall of the support tube 3, and a clamping rod 44 is movably inserted into the opposite side wall of the limiting tube 41, and the side end of the clamping rod 44 is movably inserted into the slot 601.
[0026] Embodiment 2:
[0027] See also Figure 3 and Figure 4 , which is the second embodiment of the utility model, and this embodiment is based on the previous embodiment;
[0028] Specifically, the inner wall of the limiting cylinder 41 is symmetrically provided with sliding grooves 42 , two ends of a slide plate 43 are movably clamped in the sliding grooves 42 , and a clamping rod 44 is fixedly connected to one side wall of the slide plate 43 .
[0029] It should be noted that a pull rod 45 is fixedly connected to the other side wall of the slide plate 43 , and the side end of the pull rod 45 movably passes through the limiting cylinder 41 and the side wall of the support cylinder 3 to extend outward, and a pull ring 47 is fixedly connected to the side wall of the pull rod 45 .
[0030] It should be noted that a spring 46 is movably sleeved on the pull rod 45 , one end of the spring 46 is fixedly connected to the slide plate 43 , and the other end of the spring 46 is fixedly connected to the inner wall of the limiting cylinder 41 .
[0031] When in use, the fastening assembly 4 is provided to facilitate the rapid installation of the delivery tube 6. The user pulls the pull ring 47, the pull ring 47 drives the pull rod 45 to move outward, and the pull rod 45 drives the slide plate 43 to move in the slide groove 42, so that the clamping rod 44 moves into the limiting tube 41. After the delivery tube 6 is inserted into the support tube 3, the pull ring 47 is released, and the slide plate 43 is pushed to move under the rebound force of the spring 46, so that the clamping rod 44 is inserted into the clamping groove 601 provided on the side wall of the delivery tube 6, so that the installation of the delivery tube 6 is completed quickly, and it is also convenient for the subsequent disassembly and cleaning of the delivery tube 6, which saves time and effort, and is convenient and fast.
[0032] In addition, a handle 501 is fixedly connected to the top wall of the fixed shell 5, and an anti-slip pad 502 is fixedly wound on the top wall of the handle 501. The handle 501 is provided to facilitate the picking up of the metering cylinder 1, and is convenient to carry and more flexible.
[0033] Specifically, a ruler 101 is vertically arranged on the outer wall of the measuring cylinder 1, and a float 2 is movably placed inside the measuring cylinder 1. By providing the ruler 101 and using the float 2, it is convenient to visually check the liquid content inside the measuring cylinder 1, which can be more accurate.
[0034] Embodiment 3:
[0035] See also Figures 1 to 4 , which is the third embodiment of the utility model, and this embodiment is based on the above two embodiments;
[0036] When the utility model is in use, the two ends of the delivery pipe 6 are connected with one end under the ton barrel valve and the other end in the support tube 3. By providing a fastening assembly 4, it is convenient to quickly install the delivery pipe 6. The user pulls the pull ring 47, and the pull ring 47 drives the pull rod 45 to move outward. The pull rod 45 drives the slide plate 43 to move in the slide groove 42, so that the clamping rod 44 moves to the limit tube 41. After the delivery pipe 6 is inserted into the support tube 3, the pull ring 47 is released. Under the rebound force of the spring 46, the slide plate 43 is pushed to move, so that the clamping rod 44 is inserted into the clamping groove 601 provided on the side wall of the delivery pipe 6, and the installation of the delivery pipe 6 is quickly completed. It is convenient for the subsequent disassembly and cleaning of the conveying pipe 6, which saves time and effort, is convenient and fast. In addition, by providing a rotating rod 7, it is convenient to wind and store the conveying pipe 6. By providing a rotating plate 701 and using a handle 702, it is convenient to rotate the rotating rod 7. During the rotation process, the conveying pipe 6 is wound, which is convenient, fast and practical. By providing a ruler 101 and using a float 2, it is convenient to intuitively check the liquid content inside the metering cylinder 1, which can be more accurate, so that the addition flow of the supplementary liquid for online phosphating of the steel wire can be controlled and measured, and the variation range of the total acid point and free acid of the liquid in the phosphating tank is reduced. The device is practical and highly accurate.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A metering device for replenishing liquid for online phosphating of steel wire, comprising a metering cylinder (1), characterized in that: The top wall of the metering cylinder (1) is fixedly connected to a sealing cover (102), the bottom wall of the metering cylinder (1) is fixedly connected to a support seat (103), the bottom of the metering cylinder (1) is fixedly connected to a liquid outlet pipe (104), and a control valve (105) is fixedly installed in the liquid outlet pipe (104); A through hole is provided in the top of the sealing cover (102); the top wall of the sealing cover (102) is fixedly connected to the support tube (3); the inner wall of the support tube (3) is symmetrically provided with a fastening assembly (4); the side end of the conveying tube (6) is movably inserted in the top of the support tube (3); the side wall of the sealing cover (102) is fixedly connected to a fixed shell (5); a rotating rod (7) is movably connected inside the fixed shell (5); one end of the rotating rod (7) is movably connected to the side wall of the sealing cover (102) through a bearing; the other end of the rotating rod (7) movably penetrates the side wall of the fixed shell (5) and extends outward; the side end of the rotating rod (7) is fixedly connected to a rotating plate (701); the side wall of the rotating plate (701) is fixedly connected to a handle (702); and the conveying tube (6) is movably wound on the rotating rod (7); A clamping groove (601) is symmetrically provided on the side wall of one end of the delivery tube (6) connected to the support tube (3); the fastening assembly (4) contains a limiting tube (41); the side wall of the limiting tube (41) is fixedly connected to the inner wall of the support tube (3); a clamping rod (44) is movably inserted into the side wall opposite to the limiting tube (41); and the side end of the clamping rod (44) is movably inserted into the clamping groove (601).
2. A replenishing liquid metering device for online phosphating of steel wire according to claim 1, characterized in that: The inner wall of the limiting cylinder (41) is symmetrically provided with sliding grooves (42), two ends of a slide plate (43) are movably clamped in the sliding grooves (42), and a clamping rod (44) is fixedly connected to one side wall of the slide plate (43).
3. A replenishing liquid metering device for online phosphating of steel wire according to claim 2, characterized in that: The other side wall of the slide plate (43) is fixedly connected to a pull rod (45), the side end of the pull rod (45) movably penetrates the limiting cylinder (41) and the side wall of the support cylinder (3) and extends outwards, and the side wall of the pull rod (45) is fixedly connected to a pull ring (47).
4. A replenishing liquid metering device for online phosphating of steel wire according to claim 3, characterized in that: A spring (46) is movably sleeved on the pull rod (45), one end of the spring (46) is fixedly connected to the slide plate (43), and the other end of the spring (46) is fixedly connected to the inner wall of the limiting cylinder (41).
5. A replenishing liquid metering device for online phosphating of steel wire according to claim 1, characterized in that: A handle (501) is fixedly connected to the top wall of the fixed shell (5), and an anti-slip pad (502) is fixedly wound around the top wall of the handle (501).
6. A replenishing liquid metering device for online phosphating of steel wire according to claim 1, characterized in that: A scale (101) is vertically arranged on the outer wall of the measuring cylinder (1), and a float (2) is movably placed inside the measuring cylinder (1).
Citation Information
Patent Citations
Online phosphating device for steel wire phosphating
CN214991853U