Crusher and cleaning device
By designing a crusher and cleaning device for chopping and cleaning underground pipe liners, the problem of scrapping and reducing strength of underground pipe liners is solved, and rapid and efficient pipeline repair and cleaning is achieved.
Patent Information
- Application Number
- CN202420188292.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-25
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-01-25
AI Technical Summary
During the construction process, the underground pipeline repaired by the CIPP lining method causes the lining to be scrapped due to incomplete fit between the lining and the original pipe or insufficient curing, and the lining strength decreases after service life. How to quickly and effectively clean the scrap lining in the underground pipeline has become an urgent problem.
A crusher and cleaning device are designed. The crusher consists of an external body, an inner core, a blade, a first oil pipe and a second oil pipe. The inner core rotates to drive the blade to spiral and rotate for chopping the inner liner; the cleaning device includes a scraper to clean the chopped inner liner from the original pipe.
It realizes the rapid and efficient chopping and cleaning of scrap liners in underground pipes, solving the problems of scrap liners and reducing strength, and improving the efficiency and effect of pipeline repair.
Smart Images

Figure CN222614504U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of underground pipeline repair, in particular to a breaker and a cleaning device. Background Art
[0002] As an indispensable and important infrastructure in modern cities, underground pipelines are responsible for collecting and transporting sewage and quickly draining rainwater. Safe and unobstructed underground pipelines are important barriers to protect the good living environment of cities, river water quality, and prevent waterlogging, and are an important guarantee for the rapid development of cities. Traditional pipeline detection and excavation repair technologies have obvious limitations. Therefore, more and more high-tech non-excavation repair technologies are being adopted. The lining method is a relatively well-known non-excavation repair technology for underground pipelines. After the lining is impregnated with resin, it is turned over and attached to the inner wall of the original pipeline. After curing, it is bonded to the original pipeline to complete the repair of the original pipeline. However, in the underground pipelines repaired by the CIPP lining method, problems such as the lining not being able to fully fit with the original pipeline and insufficient curing will occur during the construction process, resulting in the scrapping of the lining. After several years of use, the strength and life of the lining are reduced. How to quickly and effectively clean up the scrapped lining in the underground pipeline is an urgent problem to be solved. Utility Model Content
[0003] The utility model aims to provide a breaker and a cleaning device, which can quickly and effectively cut up the discarded liner in the underground pipeline, and further clean up the cut liner from the original pipeline of the underground pipeline.
[0004] To achieve the above-mentioned purpose, the utility model adopts the following technical solution 1: a crusher for processing scrapped linings in underground pipelines, the lining being attached to the original pipeline of the underground pipeline, and comprising an outer body, an inner core, a blade, a first oil pipe and a second oil pipe, the interior of the outer body is hollow, the inner core is installed inside the outer body, the blade is spirally fixed on the inner core and protrudes outside the outer body, the first oil pipe and the second oil pipe are located outside the outer body and connected to the tail end of the outer body, the first oil pipe is set as one of a pumping pipe and an oil unloading pipe and the second oil pipe is set as the other of a pumping pipe and an oil unloading pipe, so that when the outer body moves back and forth in the underground pipeline, the rotation of the inner core can drive the blade to spirally rotate relative to the outer body, so as to shred the lining.
[0005] As a further improved technical solution 1 of the utility model, the inner core has an outer wall surface facing the rear end of the outer body, a first gear is fixedly installed on the outer wall surface of the inner core, the rear end of the outer body has an inner wall surface facing the inner core, a second gear is movably installed on the inner wall surface of the outer body, and the first gear is meshed with the second gear.
[0006] As a further improved technical solution 1 of the utility model, when the first oil pipe is an oil pump pipe and the second oil pipe is an oil unloading pipe, under the action of oil pressure in a first direction from the first oil pipe toward the second oil pipe, the second gear rotates counterclockwise, thereby driving the first gear to rotate clockwise and then driving the blade to rotate clockwise through the inner core; when the second oil pipe is an oil pump pipe and the first oil pipe is an oil unloading pipe, under the action of oil pressure in a second direction from the second oil pipe toward the first oil pipe, the second gear rotates clockwise, thereby driving the first gear to rotate counterclockwise and then driving the blade to rotate counterclockwise through the inner core.
[0007] As a further improved technical solution 1 of the present invention, the outer body has a cavity, and the cavity is divided into a conical first cavity and a cylindrical second cavity according to the shape. The first cavity is located in front of the second cavity to define the front and rear direction. The outer body includes a head end close to the first cavity in the front and rear direction and a tail end close to the second cavity in the front and rear direction, and the first oil pipeline and the second oil pipeline are connected to the tail end.
[0008] As a further improved technical solution 1 of the utility model, it also includes a pull ring, which is located outside the cavity and is arranged on the head end.
[0009] As a further improved technical solution 1 of the utility model, it also includes a partition, and the cavity is divided into a third cavity and a fourth cavity by the partition, the inner core is located in the third cavity, the first gear and the second gear are located in the fourth cavity, and the first oil pipeline and the second oil pipeline are connected to the fourth cavity.
[0010] As a further improved technical solution 1 of the utility model, it also includes a connecting piece, the partition is provided with a through hole, the connecting piece passes through the through hole and fixes the first gear to the inner core.
[0011] As a further improved technical solution 1 of the present invention, the tip diameter of the blade tends to gradually increase.
[0012] As a further improved technical solution 1 of the present invention, the inner core has a main body shape matching the outer body.
[0013] To achieve the above purpose, the utility model adopts the following technical solution 1: a cleaning device, including a scraper and the crusher as described above, the scraper is used to clean the lining shredded by the blade from the original pipe in the underground pipeline.
[0014] Compared with the prior art, the blades in the breaker and cleaning device of the utility model are spirally fixed on the inner core and protrude from the outer body, so that when the outer body moves back and forth in the underground pipeline, the rotation of the inner core can drive the blades to spirally rotate relative to the outer body to cut the lining; the scraper in the cleaning device of the utility model is used to clean the lining cut by the blades out of the original pipe in the underground pipeline. The utility model realizes the cutting and cleaning of the lining. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is the front view of the crusher of the utility model;
[0016] Figure 2 It is a cross-sectional view of the crusher of the utility model;
[0017] Figure 3 It is an exploded view of the outer body (and its related parts) and the inner core (and its related parts) of the breaker of the utility model in a cutaway state;
[0018] Figure 4 yes Figure 2 A magnified view of part A;
[0019] Figure 5 yes Figure 2 Magnified view of part B. DETAILED DESCRIPTION
[0020] The exemplary embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. If there are several embodiments, the features of these embodiments can be combined with each other without conflict. When the description refers to the drawings, unless otherwise specified, the same numbers in different drawings represent the same or similar elements. The contents described in the following exemplary embodiments do not represent all embodiments consistent with the present invention; on the contrary, they are merely examples of devices, products and / or methods that are consistent with some aspects of the present invention and are recorded in the claims of the present invention.
[0021] The terms used in the present invention are only for the purpose of describing specific embodiments, and are not intended to limit the scope of protection of the present invention. The singular forms "a", "said" or "the" used in the specification and claims of the present invention are also intended to include plural forms, unless the context clearly indicates other meanings.
[0022] It should be understood that the words used in the specification and claims of the present invention, such as "first", "second" and similar words, do not indicate any order, quantity or importance, but are only used to distinguish the names of features. Similarly, words such as "one" or "an" do not indicate a quantitative limitation, but indicate the existence of at least one. Unless otherwise specified, words such as "front", "rear", "upper", "lower" and similar words appearing in the present invention are only for the convenience of description and are not limited to a specific position or a spatial orientation. Words such as "include" or "comprise" are an open-ended expression, meaning that the elements appearing before "include" or "comprise" include the elements appearing after "include" or "comprise" and their equivalents, which does not exclude that the elements appearing before "include" or "comprise" may also include other elements. If "several" appears in the present invention, it means two or more.
[0023] Please refer to Figures 1 to 5 As shown, the utility model discloses a breaker 100 for processing the scrapped lining in the underground pipeline, wherein the lining is attached to the original pipeline of the underground pipeline. Since the lining is attached to the original pipeline, even if it is damaged, the lining before being cleaned is still generally tubular. The utility model breaker 100 comprises an outer body 1, an inner core 2, a blade 3, a first oil pipeline 5 and a second oil pipeline 6. The interior of the outer body 1 is hollow, the inner core 2 is installed inside the outer body 1, the blade 3 is spirally fixed on the inner core 2 and protrudes outside the outer body 1, and the first oil pipeline 5 and the second oil pipeline 6 are located outside the outer body 1 and connected to the tail end of the outer body 1. When the breaker 100 of the utility model is in use, the first oil pipeline 5 is set as one of the oil pumping pipe and the oil unloading pipe, and the second oil pipeline 6 is set as the other of the oil pumping pipe and the oil unloading pipe, so that when the outer body 1 moves back and forth in the underground pipeline, the rotation of the inner core 2 can drive the blade 3 to rotate spirally relative to the outer body 1, so as to cut the inner lining.
[0024] Please refer to Figure 2 and Figure 3 The inner core 2 has an outer wall surface facing the rear end of the outer body 1, a first gear 7 is fixedly mounted on the outer wall surface of the inner core 2, the rear end of the outer body 1 has an inner wall surface facing the inner core 2, a second gear 8 is movably mounted on the inner wall surface of the outer body 1, and the first gear 7 is meshed with the second gear 8. The crusher 100 of the utility model is meshed between the first gear 7 and the second gear 8, so under the action of unidirectional oil pressure, the rotation of the second gear 8 drives the rotation of the first gear 7, so that the inner core 2 and the blade 3 mounted on the inner core 2 can rotate in a specific direction.
[0025] Specifically, when the first oil pipeline 5 is an oil pumping pipeline and the second oil pipeline 6 is an oil unloading pipeline, the second gear 8 rotates counterclockwise due to the first direction oil pressure from the first oil pipeline 5 to the second oil pipeline 6, thereby driving the first gear 7 to rotate clockwise and then driving the blade 3 to rotate clockwise through the inner core 2; when the second oil pipeline 6 is an oil pumping pipeline and the first oil pipeline 5 is an oil unloading pipeline, the second gear 8 rotates clockwise due to the second direction oil pressure from the second oil pipeline 6 to the first oil pipeline 5, thereby driving the first gear 7 to rotate counterclockwise and then driving the blade 3 to rotate counterclockwise through the inner core 2. That is to say, the breaker 100 of the utility model moves forward or backward in the liner, and the forward and reverse reciprocating cutting can ensure the cutting effect and also prevent the breaker 100 from being stuck in the liner.
[0026] Please refer to Figure 3 The outer body 1 has a cavity 10, and the cavity 10 is divided into a conical first cavity 101 and a cylindrical second cavity 102 according to the shape. The first cavity 101 is located in front of the second cavity 102 to define the front-to-back direction. The outer body 1 includes a head end 11 close to the first cavity 101 in the front-to-back direction and a tail end 12 close to the second cavity 102 in the front-to-back direction. The first oil pipeline 5 and the second oil pipeline 6 are connected to the tail end 12. The first cavity 101 close to the head end 11 is set to a cone so that the utility model crusher 100 has a guiding effect when entering the liner to reduce resistance; the first oil pipeline 5 and the second oil pipeline 6 are connected to the tail end 12, so that during the use of the utility model crusher 100, the pipelines of the first oil pipeline 5 and the second oil pipeline 6 can be exposed outside the underground pipeline, which is convenient for operation. Because the blade 3 is spirally fixed on the inner core 2 and protrudes outside the outer body 1, it can be understood that the outer body 1 is provided with a slot hole that enables the outer body 1 to be exposed, and the utility model will not repeat it.
[0027] Please refer to Figures 1 to 3 The breaker 100 of the utility model further includes a pull ring 4, which is located outside the cavity 10 and is arranged on the head end 11. The function of the pull ring 4 is: because the outermost side of the outer body 1 is the exposed blade 3, the pull ring 4 can be used to hoist and store the breaker 100 of the utility model during normal storage. When the breaker 100 of the utility model is in use, the pull ring 4 can be used to connect a traction rope, which can assist in dragging during the construction process, so as to facilitate dragging the breaker 100 of the utility model out of the underground pipeline.
[0028] Please refer to Figure 3 and Figure 5The utility model crusher 100 further includes a partition 9, and the cavity 10 is divided into a third cavity 103 and a fourth cavity 104 by the partition 9. The inner core 2 is located in the third cavity 103, the first gear 7 and the second gear 8 are located in the fourth cavity 104, and the first oil pipeline 5 and the second oil pipeline 6 are connected to the fourth cavity 104. Therefore, the fourth cavity 104 on the right side of the partition 9 is used as an oil cavity, and the liquid oil flowing between the first oil pipeline 5 and the second oil pipeline 6 directly exerts a force on the second gear 8 in the oil cavity, that is, the liquid pressure is converted into the power of the first gear 7 and the second gear 8. Therefore, hydraulic oil usually does not enter the third cavity 103 of the utility model crusher 100, which is also beneficial to the protection of the inner core 2 and the blade 3. It should also be noted that the first cavity 101, the second cavity 102, the third cavity 103 and the fourth cavity 104 described here respectively divide the cavity 10 from two different angles. The cavity 10 does not actually have four sub-chambers. Figure 3 It can be seen that the third cavity 103 has overlapping parts with the first cavity 101 and the second cavity 102 ; and the fourth cavity 104 completely belongs to the second cavity 102 .
[0029] For further information, please refer to Figure 3 and Figure 5 , the partition plate 9 is provided with a through hole 90. The crusher 100 of the utility model further comprises a connecting member 70, the connecting member 70 passes through the through hole 90 and fixes the first gear 7 to the inner core 2. Therefore, the function of the connecting member 70 is to ensure that the first gear 7 can transmit power to the inner core 2.
[0030] Please refer to Figures 1 to 4 The tip diameter of the blade 3 gradually increases, so during the rotation of the blade 3, the blade 3 cuts a groove with a regular pitch on the lining, and the groove gradually deepens due to the gradual increase in the tip diameter of the blade 3, thereby chopping the lining. The blade 3 is made of hard alloy steel, which ensures that the blade 3 is sharp and is conducive to cutting.
[0031] The height of the blade 3 beyond the outer body 1 should be greater than the wall thickness of the repaired liner tube. Firstly, it is to avoid friction between the outer body 1 and the liner tube during cutting, which may affect the overall movement of the cutter, i.e., the crusher 100, or even stop it. Secondly, when liner fragments fall, there is enough space to accommodate the liner fragments.
[0032] Also note that please refer to Figure 3The inner core 2 has a main body shape matching the outer body 1. The main body shape matching here means that the inner core 2 also includes a conical part and a cylindrical part extending integrally. The conical part of the inner core 2 is located in the conical first cavity 101, and the cylindrical part of the inner core 2 is located in the cylindrical second cavity 102 and is located on one side of the partition 9.
[0033] The utility model also relates to a cleaning device, comprising a scraper and the above-mentioned breaker 100. The scraper is a powerful scraper, which is used to clean the lining shredded by the blade 3 from the original pipe in the underground pipe from the inside to the outside.
[0034] When the utility model breaker 100 is used, the breaker 100 is placed as a whole in the inner liner of the corresponding size, and the breaker 100 is pushed into the pipe by manpower, and there is an obvious damping feeling, and it is OK to push it. The outer body 1 is fixed as a reference, and moves in a straight line during operation; the inner core 2 is installed inside the outer body 1 and can rotate. When the inner core 2 rotates, the friction between the blade tip 3 and the inner liner converts the spiral action of the inner core 2 into the overall linear motion of the utility model breaker 100. When the utility model breaker 100 is used, the first oil pipeline 5 is set as one of the pumping oil pipeline and the unloading oil pipeline, and the second oil pipeline 6 is set as the other of the pumping oil pipeline and the unloading oil pipeline, so that when the outer body 1 moves forward and backward in the underground pipeline, the rotation of the inner core 2 can drive the blade 3 to rotate spirally relative to the outer body 1, which is used to cut the inner liner. The pumping oil pipeline is switched between the first oil pipeline 5 and the second oil pipeline 6, so that the utility model breaker 100 can be switched between forward and backward, so that the inner liner can be repeatedly cut. The reciprocating cutting can ensure the cutting effect and can also prevent the breaker 100 of the utility model from getting stuck in the underground pipeline. Therefore, the utility model realizes the shredding and cleaning of the liner.
[0035] The above implementation modes are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. The understanding of the present invention should be based on the technical personnel in the relevant technical field. Although the present invention has been described in detail in this specification with reference to the above implementation modes, ordinary technical personnel in the field should understand that the technical personnel in the relevant technical field can still modify or make equivalent substitutions to the present invention, and all technical solutions and improvements thereof that do not depart from the spirit and scope of the present invention should be included in the scope of the claims of the present invention.
Claims
1. A breaker for processing a discarded liner in an underground pipeline, wherein the liner is attached to an original pipeline of the underground pipeline, comprising an outer body (1), an inner core (2), a blade (3), a first oil pipeline (5) and a second oil pipeline (6), characterized in that: The interior of the outer body (1) is hollow, the inner core (2) is installed inside the outer body (1), the blade (3) is spirally fixed on the inner core (2) and protrudes outside the outer body (1), the first oil pipeline (5) and the second oil pipeline (6) are located outside the outer body (1) and connected to the tail end of the outer body (1), the first oil pipeline (5) is set as one of the oil pumping pipeline and the oil unloading pipeline, and the second oil pipeline (6) is set as the other of the oil pumping pipeline and the oil unloading pipeline, so that when the outer body (1) moves back and forth in the underground pipeline, the rotation of the inner core (2) can drive the blade (3) to spirally rotate relative to the outer body (1), so as to cut the inner lining.
2. The crusher according to claim 1, characterized in that: The inner core (2) has an outer wall surface facing the rear end of the outer body (1), a first gear (7) is fixedly mounted on the outer wall surface of the inner core (2), the rear end of the outer body (1) has an inner wall surface facing the inner core (2), a second gear (8) is movably mounted on the inner wall surface of the outer body (1), and the first gear (7) is meshed with the second gear (8).
3. The crusher according to claim 2, characterized in that: When the first oil pipeline (5) is an oil pumping pipeline and the second oil pipeline (6) is an oil unloading pipeline, the second gear (8) rotates counterclockwise under the action of the oil pressure in the first direction from the first oil pipeline (5) toward the second oil pipeline (6), thereby driving the first gear (7) to rotate clockwise and then driving the blade (3) to rotate clockwise through the inner core (2); when the second oil pipeline (6) is an oil pumping pipeline and the first oil pipeline (5) is an oil unloading pipeline, the second gear (8) rotates clockwise under the action of the oil pressure in the second direction from the second oil pipeline (6) toward the first oil pipeline (5), thereby driving the first gear (7) to rotate counterclockwise and then driving the blade (3) to rotate counterclockwise through the inner core (2).
4. The crusher according to claim 2, characterized in that: The outer body (1) has a cavity (10), and the cavity (10) is divided into a conical first cavity (101) and a cylindrical second cavity (102) according to the shape. The first cavity (101) is located in front of the second cavity (102) to define a front-to-back direction. The outer body (1) includes a head end (11) close to the first cavity (101) in the front-to-back direction and a tail end (12) close to the second cavity (102) in the front-to-back direction. The first oil pipeline (5) and the second oil pipeline (6) are connected to the tail end (12).
5. The crusher according to claim 4, characterized in that: It also comprises a pull ring (4), wherein the pull ring (4) is located outside the cavity (10) and is arranged on the head end (11).
6. The crusher according to claim 4, characterized in that: The invention also comprises a partition (9), wherein the cavity (10) is divided into a third cavity (103) and a fourth cavity (104) by the partition (9), the inner core (2) is located in the third cavity (103), the first gear (7) and the second gear (8) are located in the fourth cavity (104), and the first oil pipeline (5) and the second oil pipeline (6) are connected to the fourth cavity (104).
7. The crusher according to claim 6, characterized in that: It also includes a connecting member (70), the partition (9) is provided with a through hole (90), the connecting member (70) passes through the through hole (90) and fixes the first gear (7) to the inner core (2).
8. The crusher according to claim 1, characterized in that: The tip diameter of the blade (3) tends to gradually increase.
9. The crusher according to claim 1, characterized in that: The inner core (2) has a main body shape matching the outer body (1).
10. A cleaning device, characterized in that: It comprises a scraper and a breaker as claimed in any one of claims 1 to 9, wherein the scraper is used to clean out the lining shredded by the blade (3) from the original pipe in the underground pipe from the inside to the outside.