Material correcting device and continuous firing kiln thereof

By designing a material correction device including a driving mechanism and a calibration mechanism, and using a sliding rod and a calibration plate to correct the position of the material conveying mechanism in the kiln, the kiln blocking problem caused by the deviation of the travel direction of the kiln in the kiln is solved, and the stable operation and high reliability of the equipment are achieved.

CN222617584UActive Publication Date: 2025-03-14ZHEJIANG JICHENG ADVANCED CERAMICS CO LTD
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Patent Information

Application Number
CN202421383276.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-03-14
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

Due to the friction between the cassette and the roller rod in the kiln, the travel direction of the cassette deviates, resulting in collision with the furnace wall or blocking the kiln. The existing deviation correction scheme is complex in structure or affects the strength of the roller rod.

Method used

A material correction device is designed, including a driving mechanism and a calibration mechanism, and the position correction of the material conveying mechanism is realized through a sliding rod penetrating through the furnace body and a correction plate arranged at one end of the sliding rod. The driving mechanism is arranged outside the furnace body, and the sliding rod is sealed and slid on the furnace wall to avoid the influence of high-temperature dust.

Benefits of technology

The stable correction of the material conveying mechanism in the kiln is achieved, which avoids the occurrence of kiln blockage accidents, and improves the reliability and service life of the equipment, without affecting the structural strength of the roller rod.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222617584U_ABST
Patent Text Reader

Abstract

The utility model belongs to the field of kiln firing, and particularly relates to a material correcting device and a continuous firing kiln thereof, and the material correcting device comprises a driving mechanism and a correcting mechanism; the correcting mechanism comprises a sliding rod penetrating through the furnace wall of the furnace body and a correcting plate arranged at the end, located on the inner wall of the furnace body, of the sliding rod. The driving mechanism is arranged outside the furnace body, and the output end of the driving mechanism is connected with the portion, located on the outer wall of the furnace body, of the sliding rod and used for driving the sliding rod to slide on the furnace wall of the furnace body. According to the material correcting device, the driving mechanism is arranged outside the furnace body and is not influenced by a high-temperature dust environment in the furnace body, the reliability is high, and the service life is long. And the sliding rod extends into the furnace body, so that the material on the material conveying mechanism in the furnace body can be guided, and the position can be corrected.
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Description

Technical Field

[0001] The utility model belongs to the field of kiln firing, and specifically relates to a material correction device and a continuous firing kiln thereof. Background Art

[0002] Kiln is a widely used ceramic sintering equipment, which can be used to produce daily-use porcelain, sanitary porcelain, bricks and tiles, electrode materials and other products. Taking the atmosphere protection roller kiln as an example, its basic working principle is: using a motor to drive multiple rows of rollers to rotate, the powder material in the graphite sagger is continuously sent into the closed furnace body of tens of meters, and after high-temperature sintering at about 850℃, it is taken out of the furnace and enters the next process.

[0003] With the improvement of roller kiln design, the length of kiln is increasing. The friction between sagger and roller causes the sagger to deviate from the direction of travel in the furnace, causing collision with the furnace wall and even kiln blocking. The existing correction schemes include installing a guide mechanism on the roller or adjusting the speed and angle of the roller to achieve correction. The former is not conducive to the strength of the roller and causes the roller to break, while the latter has a more complex structure and a high failure rate. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a material correction device which has a simple structure and high use stability and can correct materials in a material conveying mechanism in a furnace body and a continuous firing kiln thereof.

[0005] The utility model provides a material correction device, comprising a driving mechanism and a correction mechanism;

[0006] The correction mechanism includes a sliding rod penetrating the furnace body and the furnace wall and a correction plate arranged at one end of the sliding rod located at the furnace body wall;

[0007] The driving mechanism is arranged outside the furnace body, and the output end of the driving mechanism is connected with the sliding rod located on the outer wall of the furnace body, so as to drive the sliding rod to slide on the furnace wall.

[0008] Furthermore, the sliding rod seal is slidably arranged on the furnace body and furnace wall.

[0009] Furthermore, the correction mechanism also includes a sliding sealing sleeve;

[0010] The sliding sealing sleeve is fixedly matched with the sliding rod in a sealing and sliding manner, and the sliding sealing sleeve is fixedly arranged on the through hole of the furnace body and the furnace wall in a sealing manner.

[0011] Furthermore, the driving mechanism is a linear driving mechanism;

[0012] The driving mechanism is arranged parallel to the sliding rod, and the output end of the driving mechanism and the sliding rod are connected via a connecting plate.

[0013] Furthermore, a floating joint is provided between the output end of the driving mechanism and the connecting plate.

[0014] Furthermore, the body of the driving mechanism is fixedly arranged on the outer wall of the furnace body, and the output end is arranged away from the side of the inner wall of the furnace body.

[0015] Furthermore, at least two sliding rods are arranged in parallel, and at least two sliding rods are connected to the connecting plate.

[0016] The utility model also provides a continuous firing kiln, comprising a furnace body, a material conveying mechanism arranged in the furnace body, and the above-mentioned material correction device;

[0017] The correction plate can enter and leave the conveying area of ​​the material conveying device.

[0018] Furthermore, the inner wall of the furnace body is provided with a heat-insulating layer, and the heat-insulating layer is provided with a sliding hole II for the sliding rod to slide and a receiving groove for accommodating the correction plate.

[0019] Furthermore, a group of material correction devices are arranged on the corresponding two sides of the side wall of the furnace body.

[0020] The beneficial effect of the utility model is that the driving mechanism of the material correction device of the utility model is arranged outside the furnace body, is not affected by the high temperature dust environment in the furnace body, has high reliability and long service life. The sliding rod extends into the furnace body, can guide the material on the material conveying mechanism in the furnace body, and correct the position. Compared with the current method of correcting by installing a guiding mechanism on the roller rod or adjusting the speed and angle of the roller rod, it will not affect the structural strength of the roller rod, nor will it increase the structural complexity too much. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Attached Figure 1 It is the front view of the utility model;

[0022] Attached Figure 2 It is a top view of the utility model;

[0023] Attached Figure 3 For attachment Figure 2 A partial enlarged view of the middle A;

[0024] Attached Figure 4 For attachment Figure 2 Middle BB section view;

[0025] Attached Figure 5 For attachment Figure 4 A partial enlarged view of one of the embodiments at C in the middle;

[0026] Attached Figure 6 For attachment Figure 5 A partial enlarged view of point D in the middle;

[0027] Attached Figure 7 For attachment Figure 4 A partial enlarged view of another embodiment at C in the figure.

[0028] In the figure, 1-driving mechanism; 2-correction mechanism; 21-sliding rod; 22-correction plate; 23-sliding sealing sleeve; 231-sleeve; 232-sealing ring I; 24-floating joint; 25-water cooling joint; 26-connecting plate; 27-dustproof ring; 3-furnace body; 31-through hole; 32-fixing flange; 33-clamping flange; 331-sliding hole I; 34-sealing ring II; 4-material conveying mechanism; 5-insulation layer; 51-sliding hole II; 52-accommodating groove. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0031] In the present invention, unless otherwise clearly defined and limited, the terms "connection", "fixation" and the like should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0032] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0033] As attached Figure 1 -Attached Figure 7 As shown, the utility model provides a material correction device, including a driving mechanism 1 and a correction mechanism 2;

[0034] The correction mechanism 2 includes a sliding rod 21 penetrating the furnace wall of the furnace body 3 and a correction plate 22 arranged at one end of the sliding rod 21 located on the inner wall of the furnace body 3. A through hole 31 is correspondingly arranged on the furnace wall of the furnace body 3. The sliding rod 21 is slidably arranged on the through hole 31. At this time, one end of the sliding rod 21 is located inside the furnace body 3, and the other end is located outside the furnace body 3. The correction plate 22 is arranged at one end of the sliding rod 21 located on the inner wall of the furnace body 3, and is used to guide the material on the material conveying mechanism 4 in the furnace body 3;

[0035] The driving mechanism 1 is arranged outside the furnace body 3, preferably on the outer wall of the furnace body 3. The output end of the driving mechanism 1 is connected to the sliding rod 21 located on the outer wall of the furnace body 3, and is used to drive the sliding rod 21 to slide on the furnace wall of the furnace body 3, thereby driving the correction plate 22 to move and adjust the guiding position of the correction plate 22 on the material on the material conveying mechanism 4.

[0036] The material correction device of the utility model has a driving mechanism 1 arranged outside the furnace body 3, which is not affected by the high temperature and dust environment in the furnace body 3, has high reliability and long service life. The sliding rod 21 extends into the furnace body 3, and can guide the material on the material conveying mechanism 4 in the furnace body 3 to correct the position. Compared with the current method of correcting by installing a guiding mechanism on the roller or adjusting the speed and angle of the roller, it will not affect the structural strength of the roller, nor will it increase the structural complexity too much.

[0037] In one embodiment, the sliding rod 21 is sealingly slidably arranged on the furnace wall of the furnace body 3. Such an arrangement can ensure the sealing of the furnace body 3 on the one hand, and on the other hand, it can prevent the high-temperature gas of the furnace body 3 from flowing out of the through hole 31 of the furnace wall to affect the driving mechanism 1.

[0038] In one embodiment, the correction mechanism 2 further includes a sliding sealing sleeve 23, and the sliding sealing sleeve 23 is used to slide and seal the sliding rod 21 on the through hole 31;

[0039] The sliding sealing sleeve 23 is fixed in sealing and sliding cooperation with the sliding rod 21, and the sliding sealing sleeve 23 is sealed and fixedly arranged on the through hole 31 of the furnace wall of the furnace body 3. Specifically, the sliding sealing sleeve 23 includes a sleeve 231, the sleeve 231 includes a sliding sleeve and a flange plate arranged at one end of the sliding sleeve, the sleeve 231 is fixedly arranged on the furnace body 3 through the flange plate and bolt fasteners, and the sliding sealing sleeve 23 also includes a sealing ring I 232 arranged on the through hole 31 of the furnace body 3, and the sealing ring I 232 abuts against the sliding rod 21, the through hole 31 and the sleeve 231 at the same time.

[0040] In a preferred embodiment, a fixing flange 32 is provided at the through hole 31 of the furnace body 3, and a clamping flange 33 is installed on the fixing flange 32 by fasteners. Preferably, a sealing ring II 34 is provided between the fixing flange 32 and the clamping flange 33 to improve the sealing effect. At this time, the sleeve 231 is fixed on the clamping flange 33 by fasteners, and a sliding hole I 331 is provided on the clamping flange 33. The sliding rod 21 is slidably provided in the sleeve 231 and the sliding hole I 331. In this embodiment, the cooperation between the sliding sealing sleeve 23 and the sliding rod 21 and the furnace body 3 is facilitated, and the installation difficulty is simplified. Preferably, a dust ring 27 is also provided on the sliding hole I 331 to prevent dust in the furnace body 3 from affecting the sliding hole I 331.

[0041] In one embodiment, the driving mechanism 1 is a linear driving mechanism, which is used to drive the sliding rod 21 to perform linear reciprocating movement, and the linear driving mechanism can be a linear driving mechanism such as a linear module, an electric cylinder, a hydraulic cylinder, a sprocket chain, etc.;

[0042] The driving mechanism 1 is arranged parallel to the sliding rod 21, and the output end of the driving mechanism 1 and the sliding rod 21 are connected via a connecting plate 26. At this time, the sliding rod 21 and the driving mechanism 1 are arranged parallel to each other, which can save installation space and improve structural compactness.

[0043] In one of the embodiments, a floating joint 24 is provided between the output end of the driving mechanism 1 and the connecting plate 26, which can avoid the jamming of the sliding rod 21 due to low processing and installation precision, and improve the stability and reliability of the driving mechanism 1 driving the sliding rod 21 to move back and forth.

[0044] In one of the embodiments, the main body of the driving mechanism 1 is fixedly arranged on the outer wall of the furnace body 3, and the output end is arranged on the side away from the inner wall of the furnace body 3, that is, the driving mechanism 1 is arranged toward the side away from the inside of the furnace body 3. At this time, when the output end of the driving mechanism 1 is extended, the sliding rod 21 slides toward the side away from the inside of the furnace body 3. Conversely, when the output end of the driving mechanism 1 is retracted, the sliding rod 21 slides toward the side inside the furnace body 3.

[0045] In one embodiment, at least two sliding rods 21 are arranged in parallel, and at least two sliding rods 21 are connected to the connecting plate 26. Preferably, the other ends of at least two sliding rods 21 are fixedly connected to a correction plate 22, thereby improving the force strength of the correction plate 22. Preferably, at least two sliding rods 21 are symmetrically arranged with the driving mechanism 1 as the center, thereby improving the symmetrical stability of the drive.

[0046] In one of the embodiments, the sliding rod 21 is a hollow tube. At this time, one end of the sliding rod 21 located outside the furnace body 3 is connected to a water cooling joint 25, and the other end is provided with a plug, so that the sliding rod 21 can be water-cooled to prevent the sliding rod 21 from overheating and deformation, thereby improving the stability of use and service life.

[0047] The utility model also provides a continuous firing kiln, comprising a furnace body 3, a material conveying mechanism 4 arranged in the furnace body 3, and the above-mentioned material correction device; wherein the material conveying mechanism 4 can adopt a roller conveying mechanism;

[0048] The correction plate 22 can enter and leave the conveying area of ​​the material conveying mechanism 4. When the correction plate 22 enters the conveying area of ​​the material conveying mechanism 4, the material will be guided by the correction plate 22 to adjust the position of the material on the material conveying mechanism 4 during the movement of the material through the material conveying mechanism 4, thereby facilitating the subsequent accurate conveying or unloading of the material and avoiding kiln blockage accidents caused by material deviation.

[0049] In one of the embodiments, the inner wall of the furnace body 3 is provided with a heat-insulating layer 5, and the heat-insulating layer 5 is provided with a sliding hole II51 for the sliding rod 21 to slide and a receiving groove 52 for accommodating the correction plate 22. By providing the heat-insulating layer 5, the heat-insulating effect of the furnace body 3 can be improved, and by providing the sliding hole II51 and the receiving groove 52, the heat-insulating layer 5 can be prevented from affecting the operation of the material correction device. By providing the receiving groove 52, when the material correction device does not need to perform correction work, the correction plate 22 can be embedded in the receiving groove 52. On the one hand, it can prevent the correction plate 22 from affecting the normal transportation of the material, and on the other hand, it can make up for the vacancy formed by the receiving groove 52 and the sliding hole II51 provided on the heat-insulating layer 5, thereby ensuring the heat-insulating effect. Figure 7 In a preferred embodiment, the sliding hole II 51 is clearance-matched with the sliding rod 21 , so as to further ensure the heat preservation effect of the heat preservation layer 5 .

[0050] In one embodiment, a set of material correction devices is provided on the corresponding two sides of the side wall of the furnace body 3. By symmetrically arranging two sets of material correction devices, it is possible to correct the material to the middle of the material conveying mechanism 4. For example, when the material passes through the action range of the two sets of material correction devices, the correction plates 22 of the two sets of material correction devices are synchronously driven to move the material to the middle of the material conveying mechanism 4. Of course, the material can also be corrected to one side or a specific position of the material conveying mechanism 4 by separately controlling the driving mechanisms 1 of the two sets of material correction devices.

[0051] The above is only an embodiment and does not limit the present invention in any way. Any person skilled in the art can make many possible changes, modifications or modifications to the present invention without departing from the scope of the present invention by using the above disclosed technical contents. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention without departing from the content of the present invention should fall within the scope of protection of the present invention.

Claims

1. A material correction device, characterized in that: It comprises a driving mechanism (1) and a correction mechanism (2); The correction mechanism (2) comprises a sliding rod (21) penetrating the furnace wall of the furnace body (3) and a correction plate (22) arranged at one end of the sliding rod (21) located on the inner wall of the furnace body (3); The driving mechanism (1) is arranged outside the furnace body (3), and the output end of the driving mechanism (1) is connected to the part of the sliding rod (21) located on the outer wall of the furnace body (3) to drive the sliding rod (21) to slide on the furnace wall of the furnace body (3); The sliding rod (21) is sealingly and slidably arranged on the furnace wall of the furnace body (3); The correction mechanism (2) further comprises a sliding sealing sleeve (23); The sliding sealing sleeve (23) is fixedly and sealingly slidably matched with the sliding rod (21), and the sliding sealing sleeve (23) is sealingly and fixedly arranged on the through hole (31) of the furnace wall of the furnace body (3).

2. The material correction device according to claim 1, characterized in that: The driving mechanism (1) is a linear driving mechanism; The driving mechanism (1) is arranged parallel to the sliding rod (21), and the output end of the driving mechanism (1) and the sliding rod (21) are connected via a connecting plate (26).

3. The material correction device according to claim 2, characterized in that: A floating joint (24) is provided between the output end of the driving mechanism (1) and the connecting plate (26).

4. The material correction device according to claim 2, characterized in that: The main body of the driving mechanism (1) is fixedly arranged on the outer wall of the furnace body (3), and the output end is arranged on the side away from the inner wall of the furnace body (3).

5. The material correction device according to claim 2, characterized in that: At least two sliding rods (21) are arranged in parallel, and at least two sliding rods (21) are connected to the connecting plate (26).

6. A continuous firing kiln, characterized in that: It comprises a furnace body (3), a material conveying mechanism (4) arranged in the furnace body (3), and a material correction device according to any one of claims 1 to 5; The correction plate (22) can enter and leave the conveying area of ​​the material conveying device (4).

7. The continuous firing kiln according to claim 6, characterized in that: The inner wall of the furnace body (3) is provided with a heat-insulating layer (5), and the heat-insulating layer (5) is provided with a sliding hole II (51) for the sliding rod (21) to slide and a receiving groove (52) for accommodating the correction plate (22).

8. The continuous firing kiln according to claim 6, characterized in that: The material correction device is provided with a group on each of the corresponding two sides of the side wall of the furnace body (3).