Slag removal device for material dredging device of sintering machine
By designing a slag cleaning device for the sintering machine drainer, the combination of hydraulic cylinders, gears and motors can achieve efficient cleaning of adhesive on the draining plate, and solving the problems of manual cleaning in the prior art that are time-consuming, labor-intensive and safety hazards.
Patent Information
- Application Number
- CN202420398452.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-01
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-03-01
AI Technical Summary
During the sintering production process, the adhesive material on the loosened plate needs to be cleaned frequently, but the existing technology relies on manual handheld long poles for cleaning, which is time-consuming and labor-intensive, and has high labor intensity and safety hazards.
A slag cleaning device for the sintering machine drainer is designed, including a transverse part, a lifting mechanism, a propulsion part and a slag scraper part. Through the cooperation of hydraulic cylinder, gear and motor, the slag scraper part is driven to move between the slag strips to realize the adhesive cleaning on the slag strip.
The device can efficiently clean the adhesive material on the feeder, reduce the labor intensity of staff, improve cleaning efficiency, and reduce safety hazards.
Smart Images

Figure CN222617628U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a slag cleaning device, in particular to a device which can clean the sticky slag on a feeder of a sintering machine, and belongs to the technical field of sintering equipment. Background Art
[0002] In the sintering production process, in order to enhance the air permeability of the material layer, a material separation plate is arranged at the position where the material pile on the trolley passes, which can create regular gaps in the end face of the sintering material layer, which can reduce the resistance of air extraction at the bottom of the material layer, improve the distribution of air inside the material layer, and improve the air permeability of the material layer; during the use of the material separation plate, due to the nature of the sintering raw materials themselves, part of the raw materials will adhere to the material separation plate. When the thickness of the sticky material reaches a certain level, it will affect the uneven gaps in the material layer and destroy the uniformity of the sintering raw material distribution; at present, the sticky material is cleaned by manually holding a long pole to poke the sticky material off the material separation plate. This process is not only time-consuming and labor-intensive, but also labor-intensive, and the cleaning efficiency of the staff is low, and there are safety hazards; therefore, a slag cleaning device for the sintering machine feeder is needed, which is required to be able to efficiently clean the sticky material on the feeder, thereby reducing the labor intensity of the staff and improving the cleaning efficiency of the sticky material. Utility Model Content
[0003] The utility model aims to overcome the deficiencies of the prior art and provide a slag cleaning device for a sintering machine feeder, which can not only reduce the labor intensity of the staff but also improve the cleaning efficiency of the sticky materials on the feeder.
[0004] The problem described in the utility model is solved by the following technical solutions:
[0005] A slag cleaning device for a sintering machine feeder, comprising a transverse moving part, a lifting mechanism, a propulsion part and a slag scraping part; the lifting mechanism is arranged on the ground and is located on one side of the feeder; the propulsion part is arranged on the lifting mechanism; the transverse moving part is arranged on the propulsion part; the slag scraping part is arranged on the transverse moving part; the lifting mechanism comprises a column, a hydraulic cylinder and a lifting platform; the column is arranged on the ground and has a vertical hole at its center, a hydraulic cylinder is arranged in the vertical hole, a lifting platform is arranged at the end of the hydraulic cylinder piston rod, and the lifting platform is located directly above the column; guide rods are arranged at the four corners of the lower end surface of the lifting platform, guide holes are arranged at the four corners of the upper end surface of the column, and the guide rods are inserted into the guide holes corresponding to their respective positions.
[0006] The above-mentioned slag cleaning device for the sintering machine feeder, the propulsion part includes a long rod, a limit block, a gear and a first motor; the number of the limit blocks is two, and they are both arranged at the two ends of the upper end surface of the lifting platform; the length direction of the lifting platform is perpendicular to the center line direction of the feeder; the limit block is provided with a transverse through hole, and the opening direction of the transverse through hole is parallel to the length direction of the lifting platform; the long rod is inserted into the central through hole of the two limit blocks; the upper end surface of the long rod is provided with a long strip groove along its length direction, and a rack is provided in the long strip groove; the upper end surface of the lifting platform is symmetrically provided with two vertical plates, and the gear shaft is connected between the two vertical plates; the gear is meshed and transmission-connected with the rack in the long rod; the first motor is arranged on the vertical plate, and its output shaft is connected to the end of the gear.
[0007] The above-mentioned slag cleaning device for the sintering machine feeder, the transverse moving part includes a long plate, a second motor, a lead screw, a lead screw nut, a protective cover and a connecting rod; the long plate is arranged at the end of the long rod close to the feeder through a bracket, and the center line of the long plate is parallel to the center line of the feeder; the second motor is arranged at one end of the upper end surface of the long plate, one end of the lead screw is arranged at the end of the second motor output shaft, and the other end of the lead screw is axially connected to the support plate at the end of the long plate; the lead screw nut is arranged on the lead screw; the center line of the lead screw is parallel to the length direction line of the long plate; the protective cover is arranged on the upper end surface of the long plate, and the second motor, lead screw and lead screw nut are all located inside the protective cover; a strip hole is arranged in the center of the long plate along its length direction, the connecting rod is arranged at the bottom end of the lead screw nut, and the connecting rod extends out of the strip hole in the center of the long plate from the long plate.
[0008] The above-mentioned slag cleaning device for the sintering machine feeder, the slag scraping part includes a horizontal support rod and a slag scraping piece; the number of the slag scraping pieces is two, and they are symmetrically arranged at both ends of the horizontal support rod; the horizontal support rod is centrally arranged on the lower end surface of the connecting rod.
[0009] The above-mentioned slag cleaning device for the sintering machine feeder, the slag scraper includes a vertical support rod, a vertical column and a scraper; the vertical support rod is vertically arranged at the end of the lower end surface of the horizontal support rod; the vertical column is arranged on the vertical support rod, and a vertical groove is arranged on the vertical end surface of the vertical column close to the connecting rod, and the scraper is slidably arranged in the groove of the vertical column, and a spring is arranged in the groove of the vertical column, and the spring is connected to the scraper; the bottom end surface of the scraper is an inclined surface, and the height of the inclined surface close to one end of the connecting rod is greater than the height of the inclined surface away from one end of the connecting rod.
[0010] The utility model drives the scraping part to move between the material separators through the cooperation of the lifting mechanism and the propulsion part, thereby cleaning each material separator plate in the material separator one by one; and effectively scrapes off the material adhered to the material separator plate through the cooperation of the transverse movement part and the scraping part. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0012] Figure 2 It is a partial enlarged structural schematic diagram of the utility model A.
[0013] The list of numbers in the figure is: 1. column, 2. lifting platform, 3. long rod, 4. limit block, 5. gear, 6. first motor, 7. long board, 8. protective cover, 9. horizontal support rod, 10. vertical support rod, 11. vertical column, 12. scraper, 13. feeder. DETAILED DESCRIPTION
[0014] See also Figure 1 and Figure 2 The utility model includes a transverse moving part, a lifting mechanism, a propulsion part and a scraping part; the lifting mechanism is arranged on the ground, and is located on one side of the material separator 13; the propulsion part is arranged on the lifting mechanism; the transverse moving part is arranged on the propulsion part; and the scraping part is arranged on the transverse moving part.
[0015] The lifting mechanism includes a column 1, a hydraulic cylinder and a lifting platform 2; the column 1 is set on the ground, and a vertical hole is set in the center of the column 1, a hydraulic cylinder is set in the vertical hole, and a lifting platform 2 is set at the end of the hydraulic cylinder piston rod, and the lifting platform 2 is located directly above the column 1; the hydraulic cylinder can drive the lifting platform to rise and fall vertically; guide rods are set at the four corners of the lower end surface of the lifting platform 2, and guide holes are set at the four corners of the upper end surface of the column 1, and the guide rods are inserted into the guide holes corresponding to their respective positions; the function of the guide rods is to provide guidance for the rise and fall of the lifting platform 2.
[0016] The propulsion part includes a long rod 3, a limit block 4, a gear 5 and a first motor 6; there are two limit blocks 4, and both are arranged at the two ends of the upper end surface of the lifting platform 2; the length direction of the lifting platform 2 is perpendicular to the center line direction of the material feeder 13; a transverse through hole is arranged on the limit block 4, and the opening direction of the transverse through hole is parallel to the length direction of the lifting platform 2; the long rod 3 is inserted into the central through hole of the two limit blocks 4; the long rod 3 is restricted by the limit block 4 and can only move along the length direction of the lifting platform 2; the upper end surface of the long rod 3 is along A long strip groove is provided in its length direction, and a rack is provided in the long strip groove; two vertical plates are symmetrically provided on the upper end surface of the lifting platform 2, and the gear 5 is axially connected between the two vertical plates; the gear 5 is meshed and transmission-connected with the rack in the long rod 3; the rotation of the gear 5 drives the long rod 3 to move along its length direction, and the forward or backward movement of the long rod 3 is driven by controlling the forward and reverse rotation of the gear 5; the first motor 6 is arranged on the vertical plate, and its output shaft is connected to the end of the gear 5; the first motor 6 can drive the gear 5 to rotate, thereby driving the long rod 3 to move.
[0017] The transverse movement part includes a long plate 7, a second motor, a lead screw, a lead screw nut, a protective cover 8 and a connecting rod; the long plate 7 is arranged at one end of the long rod 3 close to the feeder 13 through a bracket, and the center line of the long plate 7 is parallel to the center line of the feeder 13; the second motor is arranged at one end of the upper end surface of the long plate 7, one end of the lead screw is arranged at the end of the second motor output shaft, and the other end of the lead screw is connected to the support plate shaft at the end of the long plate 7; the second motor can drive the lead screw to rotate, and then drive the lead screw nut to move along the lead screw; the lead screw nut is arranged on the lead screw; the center line of the lead screw is parallel to the length direction line of the long plate 7; the protective cover 8 is arranged on the upper end surface of the long plate 7, and the second motor, the lead screw and the lead screw nut are all located inside the protective cover 8; the protective cover 8 provides protection for the second motor, the lead screw and the lead screw nut to prevent them from being damaged; a strip hole is arranged in the center of the long plate 7 along its length direction, and the connecting rod is arranged at the bottom end of the lead screw nut, and the connecting rod extends out of the long plate 7 from the strip hole in the center of the long plate 7; the lead screw nut can drive the connecting rod to move synchronously.
[0018] The scraping part includes a horizontal support rod 9 and a scraping piece; there are two scraping pieces, which are symmetrically arranged at both ends of the horizontal support rod 9; the two scraping pieces cooperate to clamp and clean both sides of the middle material separation plate; the horizontal support rod 9 is centrally arranged on the lower end surface of the connecting rod.
[0019] The scraper comprises a vertical support rod 10, a vertical column 11 and a scraper 12; the vertical support rod 10 is vertically arranged at the end of the lower end surface of the horizontal support rod 9; the vertical column 11 is arranged on the vertical support rod 10, and a vertical groove is arranged on the vertical end surface of the vertical column 11 close to the connecting rod, and the scraper 12 is slidably arranged in the groove of the vertical column 11, and a spring is arranged in the groove of the vertical column 11, and the spring is connected to the scraper 12; the scraper 12 can be displaced under the action of the spring, thereby ensuring that the scrapers 12 on both sides can smoothly clamp the material separation plate and perform slag removal; due to the slight difference in thickness between the material separation plates The existence of the spring ensures that the scraper 12 can smoothly touch and press the side wall of the material-sparing plate without a hard collision, thereby preventing damage to the material-sparing plate. The bottom end surface of the scraper 12 is an inclined surface, and the height of the inclined surface close to one end of the connecting rod is greater than the height of the inclined surface away from the one end of the connecting rod. The reason for setting it as an inclined surface is that when the scraper 12 moves downward, when the scraper 12 contacts the material-sparing plate, due to its inclined surface structure, the scraper 12 receives the lateral force pressed by the material-sparing plate on the inclined surface when it moves downward, and pushes the scraper into the vertical column 11 until the material-sparing plate leaves the inclined surface of the scraper, at which time the side wall of the scraper can be in good contact with the material-sparing plate.
[0020] Actual use process: when it is necessary to perform slag removal on the material separator 13, start the hydraulic cylinder to raise the height of the scraper 12 so that it can pass over the trolley, then start the first motor to drive the gear 5 to rotate, thereby driving the long rod 3 to move, and the long rod 3 drives the scraper 12 to move until the first material separation plate is located between the two vertical columns 11. The hydraulic cylinder drives the two scrapers 12 downward. When the material separation plate contacts the inclined surface below the scraper 12, the two scrapers 12 will move away from each other until the distance between the two scrapers 12 is equal to the thickness of the material separation plate. At this time, the scraper 12 is close to the material separation plate. Good contact; then start the second motor to drive the screw nut and the connecting rod to move, and then drive the two scrapers 12 to move along the length direction of the material scavenging plate while touching and pressing the material scavenging plate; in the process of the scraper 12 moving, the sticky material on the material scavenging plate along the way is cleaned up; after the scraper 12 moves to the end, the second motor reverses to drive the scraper 12 to reset, and then the hydraulic cylinder starts to lift the scraper 12, the first motor 6 moves, and drives the long rod 3 forward to the second material scavenging plate, and then repeats the action at the first material scavenging plate until all the material scavenging plates are cleaned.
Claims
1. A slag cleaning device for a sintering machine feeder, characterized in that: The utility model comprises a transverse moving part, a lifting mechanism, a propulsion part and a scraping part; the lifting mechanism is arranged on the ground and is located on one side of the material separator (13); the propulsion part is arranged on the lifting mechanism; the transverse moving part is arranged on the propulsion part; the scraping part is arranged on the transverse moving part; the lifting mechanism comprises a column (1), a hydraulic cylinder and a lifting platform (2); the column (1) is arranged on the ground and has a vertical hole at its center, a hydraulic cylinder is arranged in the vertical hole, a lifting platform (2) is arranged at the end of the piston rod of the hydraulic cylinder, and the lifting platform (2) is located directly above the column (1); the four corners of the lower end surface of the lifting platform (2) are provided with guide rods, and the four corners of the upper end surface of the column (1) are provided with guide holes, and the guide rods are inserted into the guide holes corresponding to their respective positions.
2. The slag cleaning device for the sintering machine feeder according to claim 1, characterized in that: The propulsion part comprises a long rod (3), a limit block (4), a gear (5) and a first motor (6); the limit blocks (4) are two in number and are both arranged at two ends of the upper end surface of the lifting platform (2); the length direction of the lifting platform (2) is perpendicular to the center line direction of the material separator (13); the limit blocks (4) are provided with transverse through holes, and the opening direction of the transverse through holes is parallel to the length direction of the lifting platform (2); the long rod (3) is inserted into the center through holes of the two limit blocks (4); the upper end surface of the long rod (3) is provided with a long strip groove along its length direction, and a rack is provided in the long strip groove; the upper end surface of the lifting platform (2) is symmetrically provided with two vertical plates, and the gear (5) is axially connected between the two vertical plates; the gear (5) is meshed and transmission-connected with the rack in the long rod (3); the first motor (6) is arranged on the vertical plate, and its output shaft is connected to the end of the gear (5).
3. The slag cleaning device for the sintering machine feeder according to claim 2, characterized in that: The transverse moving part comprises a long plate (7), a second motor, a lead screw, a lead screw nut, a protective cover (8) and a connecting rod; the long plate (7) is arranged at one end of the long rod (3) close to the material separator (13) through a bracket, and the center line of the long plate (7) is parallel to the center line of the material separator (13); the second motor is arranged at one end of the upper end surface of the long plate (7), one end of the lead screw is arranged at the end of the output shaft of the second motor, and the other end of the lead screw is axially connected to the support plate at the end of the long plate (7); the lead screw nut is arranged on the lead screw; the center line of the lead screw is parallel to the length direction line of the long plate (7); the protective cover (8) is arranged on the upper end surface of the long plate (7), and the second motor, the lead screw and the lead screw nut are all located inside the protective cover (8); a strip hole is arranged at the center of the long plate (7) along its length direction, and the connecting rod is arranged at the bottom end of the lead screw nut, and the connecting rod extends out of the long plate (7) from the strip hole in the center of the long plate (7).
4. The slag cleaning device for the sintering machine feeder according to claim 3, characterized in that: The scraping part comprises a horizontal support rod (9) and a scraping piece; the scraping piece is two in number and is symmetrically arranged at both ends of the horizontal support rod (9); the horizontal support rod (9) is centrally arranged on the lower end surface of the connecting rod.
5. The slag cleaning device for the sintering machine feeder according to claim 4, characterized in that: The scraper member comprises a vertical support rod (10), a vertical column (11) and a scraper (12); the vertical support rod (10) is vertically arranged at the end of the lower end surface of the horizontal support rod (9); the vertical column (11) is arranged on the vertical support rod (10), and a vertical groove is arranged on the vertical end surface of the vertical column (11) close to the connecting rod, and the scraper (12) is slidably arranged in the groove of the vertical column (11), and a spring is arranged in the groove of the vertical column (11), and the spring is connected to the scraper (12); the bottom end surface of the scraper (12) is an inclined surface, and the height of the inclined surface close to one end of the connecting rod is greater than the height of the inclined surface away from one end of the connecting rod.