Examination template for rear side plate and rear bending plate of excavator bucket rod
By designing the inspection templates for the rear side plate and rear bent plate of the excavator stick, and providing the design of positioning plates and arc-shaped sides, the problem of difficult and low accuracy of curved structure inspection in the prior art is solved, and more efficient and accurate inspection is achieved, reducing rework and waiting.
Patent Information
- Application Number
- CN202420721500.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-09
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-09
AI Technical Summary
When inspecting the curved structure of the rear side plate and the rear bend plate of the excavator stick, the prior art lacks relevant inspection positioning points, resulting in high difficulty in checking the curved line type, arc size and angle and low accuracy.
An inspection sample for the rear side plate and rear bend plate of the excavator club was designed. Through the design of the positioning plate and arc-shaped sides, the positioning point and measurement reference are provided, and the measurement is replaced by the tape measure to improve the inspection efficiency and accuracy.
Through the use of this inspection sample, the bending arc of the rear side plate and the rear bent plate can be accurately measured, the accuracy of assembly and welding can be improved, rework and waiting can be reduced, and production efficiency can be improved.
Smart Images
Figure CN222617823U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of excavator bucket arm processing, in particular to an inspection sample plate for a rear side plate and a rear bent plate of an excavator bucket arm. Background Art
[0002] The statements herein merely provide background art related to the present invention and do not necessarily constitute prior art.
[0003] The excavator boom is the part that connects the boom to the bucket. Together with the boom, it bears the force of excavation. During the assembly and welding process of the excavator boom, the coordination between the rear side plate and the rear curved plate affects the assembly gap and welding quality, which in turn affects the service life of the product. The blanking quality of the side plate and the forming quality of the rear curved plate affect whether the rear side plate and the rear curved plate can be assembled and welded smoothly. The existing method is to use a tape measure to check and measure against the part drawing. For curved structures, when there are no relevant inspection positioning points, it is difficult to inspect the curve line type, arc size and angle, and the inspection accuracy is not high. Summary of the invention
[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide an inspection template for the rear side plate and rear bent plate of an excavator boom, which can improve inspection efficiency and accuracy by replacing tape measure measurement with inspection template measurement, and avoid rework and waiting caused by inaccurate dimensional accuracy during actual assembly due to inaccurate inspection.
[0005] In order to achieve the above-mentioned purpose, the present invention is implemented through the following technical solutions:
[0006] The utility model provides an inspection template for the rear side plate and rear bend plate of an excavator boom, comprising: an inspection template body, the inspection template body comprising a conformable frame, the conformable frame being a trapezoidal plate cut from a steel plate, a positioning plate being arranged on one waist of the trapezoid, and the other waist being parallel to a horizontal plane; the waist of the conformable frame with the positioning plate being upward; the upper bottom of the conformable frame being a first arc-shaped edge bending outward; the angle between the lower bottom of the conformable frame and the waist with the positioning plate forming a second arc-shaped edge bending inward.
[0007] Furthermore, it also includes a cross plate, which divides the conformable frame into four parts to form weight-reducing holes.
[0008] Furthermore, the positioning plate is a right-angled trapezoid.
[0009] Furthermore, the angle between the lower bottom and the waist of the positioning plate and the second arc-shaped edge are connected to form a first positioning point.
[0010] Furthermore, the right-angle waist of the positioning plate is perpendicular to the waist of the conformal frame to form a second positioning point.
[0011] Furthermore, the cross plate is cut integrally with the conformal frame.
[0012] Furthermore, the cross plate is used to strengthen the strength of the conformal frame.
[0013] Furthermore, the cross bar of the cross plate is connected to the bending point of the first arc-shaped side of the conformable frame, and the vertical bar of the cross plate is connected to the position below the waist to which the positioning plate of the conformable frame is connected.
[0014] Furthermore, the thickness of the conformal frame and the cross plate are consistent.
[0015] Furthermore, the thickness of the inspection sample body is 5 mm.
[0016] The beneficial effects of one or more of the above technical solutions are:
[0017] The inspection template disclosed in the present invention is clamped on the top of the rear bending plate by a positioning plate, the lower part of the inspection template is aligned with the bottom of the rear bending plate, and the first curved edge is used to measure the size of the bending curvature of the rear bending plate. The lower part of the inspection template is flush with the bottom edge of the rear side plate, and the connection point of the second curved edge and the positioning plate is aligned with the top of the rear side plate. The size of the bending curvature of the rear side plate is measured by the second curved edge and the first curved edge. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The drawings in the specification, which constitute a part of the present application, are used to provide a further understanding of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute a limitation on the present application.
[0019] Figure 1 It is a front view of an embodiment of the utility model;
[0020] Figure 2 This is a schematic diagram of the detection of the rear side panel of the embodiment of the utility model;
[0021] Figure 3 This is a schematic diagram of the bent plate detection after the embodiment of the utility model;
[0022] In the figure: 1, first arcuate edge; 2, second arcuate edge; 3, positioning plate; 4, cross plate; 5, first positioning point; 6, second positioning point. DETAILED DESCRIPTION
[0023] As introduced in the background technology, the existing method is usually to use a tape measure to check and measure against the part drawing. For curved structures, when there are no relevant inspection positioning points, it is difficult to inspect the curve line type, arc size and angle, and the inspection accuracy is not high. The rear side panel will have dimensional deviation and deformation due to the influence of cutting accuracy and heat, and the rear bent panel will also have deviation and deformation due to the influence of mold, bending force, angle and transportation. The rear part of the rear side panel and the rear bent panel are both curved structures, and conventional dimensional inspection is difficult and has low accuracy.
[0024] In order to solve the above technical problems, the utility model proposes an inspection template for the rear side plate and rear bent plate of an excavator boom. Measurement with the inspection template of the utility model replaces measurement with a tape measure, thereby improving inspection efficiency and inspection accuracy, and avoiding rework and waiting caused by inaccurate inspection and inaccurate dimensional accuracy during actual assembly.
[0025] like Figure 1-Figure 3 As shown, one embodiment of the utility model records an inspection template for the rear side plate and rear bend plate of an excavator boom, including: an inspection template body, the inspection template body includes a conformal frame and a cross plate 4, the conformal frame is a trapezoidal plate cut by laser from a 5 mm thick steel plate, which ensures the contour accuracy of the template and reduces the deformation of the template cutting. Similarly, the cross plate 4 is also cut by laser from a 5 mm thick steel plate. The cross plate 4 is cut integrally with the conformal frame; it can enhance the strength of the template and facilitate the removal of the template.
[0026] A positioning plate 3 is provided on one waist of the conformable frame, and the positioning plate 3 is a right-angled trapezoid; the waist of the conformable frame with the positioning plate 3 faces upward, and the other waist of the conformable frame faces downward and is parallel to the horizontal plane, so that the conformable frame can be tilted laterally; the upper bottom of the conformable frame is a first arc-shaped edge 1 bent outward, and the angle between the lower bottom of the conformable frame and the waist with the positioning plate 3 forms a second arc-shaped edge 2 bent inward.
[0027] The angle between the lower bottom and waist of the positioning plate 3 and the second arc-shaped edge 2 are connected to form a first positioning point 5; the right-angle waist of the positioning plate 3 is perpendicular to the waist of the conformal frame to form a second positioning point 6; the cross plate 4 divides the conformal frame into four parts to form weight-reducing holes, which can reduce the weight of the sample and reduce the work intensity.
[0028] The first arcuate edge 1 and the second arcuate edge 2 can be used to detect the dimensional accuracy of the bent portion of the rear side plate and the rear bent plate by a light transmission method or a feeler gauge, thereby preventing rework and waiting caused by inaccurate dimensional accuracy during actual assembly.
[0029] Working principle:
[0030] like Figure 2As shown, when inspecting the rear side panel, the waist of the conformal frame parallel to the horizontal plane is aligned with the bottom edge of the rear side panel, the first positioning point 5 is aligned with the top of the rear side panel, the second arc edge 2 and the first arc edge 1 are aligned with the curved part of the rear side panel, and a ruler is used to directly measure the deviation position size to measure the size of the bending curvature of the rear side panel.
[0031] like Figure 3 As shown, when inspecting the rear bent plate, put the conformable frame into the rear bent plate, align the waist of the conformable frame parallel to the horizontal plane with the bottom edge of the rear bent plate, clamp the upper end of the rear bent plate with the second positioning point 6 formed by the positioning plate 3 and the waist of the conformable frame, align the first arc edge 1 with the bent part of the rear bent plate, and use the light transmission method or feeler gauge to measure the size of the bending curvature of the rear side plate to check the overlap of the rear bent plate and the sample.
[0032] Although the above describes the specific implementation methods of the present disclosure in conjunction with the accompanying drawings, it is not intended to limit the scope of protection of the present disclosure. Technical personnel in the relevant field should understand that on the basis of the technical solution of the present disclosure, various modifications or variations that can be made by those skilled in the art without creative work are still within the scope of protection of the present disclosure.
Claims
1. An inspection sample for the rear side plate and rear curved plate of an excavator boom, characterized in that: include: The inspection template body includes a conformable frame, which is a trapezoidal plate cut from a steel plate, a positioning plate being arranged on one waist of the trapezoid, and the other waist being parallel to the horizontal plane; the waist of the conformable frame with the positioning plate is facing upward; the upper bottom of the conformable frame is a first arc-shaped edge bent outward; the angle between the lower bottom of the conformable frame and the waist with the positioning plate forms a second arc-shaped edge bent inward.
2. An inspection sample for the rear side plate and rear curved plate of an excavator arm as claimed in claim 1, characterized in that: It also includes a cross plate, which divides the conformable frame into four parts to form weight-reducing holes.
3. The inspection sample for the rear side plate and rear curved plate of an excavator arm as claimed in claim 1, characterized in that: The positioning plate is a right-angle trapezoid.
4. The inspection sample for the rear side plate and rear curved plate of an excavator boom as claimed in claim 3, characterized in that: The angle between the lower bottom and the waist of the positioning plate and the second arc-shaped edge are connected to form a first positioning point.
5. The inspection sample for the rear side plate and rear curved plate of the excavator arm as claimed in claim 3, characterized in that: The right-angle waist of the positioning plate is perpendicular to the waist of the conformal frame to form a second positioning point.
6. The inspection sample for the rear side plate and rear curved plate of an excavator boom as claimed in claim 2, characterized in that: The cross plate is cut integrally with the conformal frame.
7. The inspection sample for the rear side plate and rear curved plate of an excavator boom as claimed in claim 2, characterized in that: The cross plate is used to strengthen the strength of the conformable frame.
8. The inspection sample for the rear side plate and rear curved plate of an excavator boom as claimed in claim 2, characterized in that: The cross bar of the cross plate is connected to the bending point of the first arc-shaped side of the conformable frame, and the vertical bar of the cross plate is connected to the lower position of the waist connected to the positioning plate of the conformable frame.
9. The inspection sample for the rear side plate and rear curved plate of an excavator boom as claimed in claim 2, characterized in that: The conformable frame and the cross plate have the same thickness.
10. The inspection sample for the rear side plate and rear curved plate of an excavator boom as claimed in claim 1, characterized in that: The thickness of the inspection sample body is 5 mm.