Novel palladium-carbon filtering device suitable for pharmaceutical industry

By designing a new palladium carbon filtration device including a cylinder, a main filter and an auxiliary filter, using a pneumatic rotary device and an online cleaning system, the problems of low recycling efficiency, cumbersome operation and inability to clean online in the prior art are solved, and an efficient and automated palladium carbon filtration and recycling process are realized.

CN222623830UActive Publication Date: 2025-03-18CSPC ZHONGNUO PHARMACEUTICAL (SHIJIAZHUANG) CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421243953.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-03-18
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

The existing palladium carbon filtration devices are inefficient and cumbersome during the recycling process, and cannot be cleaned online, resulting in high labor intensity and serious environmental pollution.

Method used

A new palladium carbon filter device including a cylinder, a main filter and an auxiliary filter was designed. The pneumatic rotary opening device was used to replace the traditional disassembly and assembly bolts, realizing online soaking and online spraying, improving the degree of automation and stability.

Benefits of technology

It improves the efficiency of palladium-carbon filtration, reduces the moisture content of palladium-carbon, improves the material collection rate, reduces labor intensity and environmental pollution, and simplifies the equipment maintenance and replacement process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222623830U_ABST
    Figure CN222623830U_ABST
Patent Text Reader

Abstract

The utility model provides a novel palladium carbon filtering device suitable for pharmaceutical industry, which comprises a barrel, a first seal head and a second seal head are respectively arranged at two ends of the barrel, a main filter and an auxiliary filter are arranged in the barrel, and a feeding pipeline, a cleaning water inlet pipeline, a vacuum pipeline, a nitrogen pressing pipeline and a main discharging pipeline are respectively arranged on the first seal head. An auxiliary discharging pipeline, a nitrogen blow-drying pipeline and a cleaning drainage pipeline are respectively arranged on the second sealing head; the main filter and the auxiliary filter are combined with a good palladium-carbon blow-drying mode, so that the material liquid is filtered more cleanly, the water content of the dried palladium-carbon is lower, and meanwhile, the collection rate of the material is improved; the device is high in automation degree and high in stability; during palladium-carbon unloading, palladium-carbon and a solvent can be effectively prevented from flying, overflowing or volatilizing, and the environment is well improved; when main body equipment is maintained or the filtering device is replaced, the sealing head and the cylinder body can be easily unscrewed, a traditional bolt dismounting and mounting mode is replaced, the labor intensity is reduced, and the working efficiency is higher.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of medicine, in particular to a novel palladium-carbon filtering device suitable for the medicine industry. Background Art

[0002] In the pharmaceutical industry, palladium carbon is widely used as a catalyst for hydrogenation reduction reactions. Due to the high value of palladium, it needs to be recycled. Traditional palladium carbon recycling equipment includes metal filters, bag filters, and stacked filters. During the recycling process, if the amount of liquid is relatively large, the efficiency of palladium carbon filtration is often not high; all operations related to filtering liquid are basically all manual operations; during the unloading process of palladium carbon, more palladium carbon will be exposed to the environment. If the liquid contains solvents, the solvents will evaporate, so the on-site operating environment will be relatively poor.

[0003] When replacing the filter material of a conventional palladium-carbon filter, the equipment head needs to be disassembled and assembled, and the equipment head and the equipment body are often fixed with a large number of bolts. Disassembly and assembly rely on manual operation, which is labor-intensive and time-consuming.

[0004] Conventional palladium carbon filters do not have online cleaning or cannot be cleaned online, and the cleaning is labor-intensive and cumbersome.

[0005] Traditional filters often need to be disassembled and replaced after filtering liquid for a small number of times.

[0006] Based on the above problems, this application is proposed. Utility Model Content

[0007] The purpose of the utility model is to provide a novel palladium carbon filtering device suitable for the pharmaceutical industry to solve the problems existing in the above-mentioned prior art.

[0008] To achieve the above purpose, the utility model provides the following solutions:

[0009] The utility model provides a new type of palladium-carbon filtering device suitable for the pharmaceutical industry, comprising a cylinder, a main filter is arranged in the cylinder, a first end cap is detachably connected to the top of the cylinder, a discharge port is arranged on the top of the first end cap, a feed pipe, a cleaning water inlet pipe, a vacuum pipe, a nitrogen pressure pipe, and a main discharge pipe are respectively arranged on the first end cap, a second end cap is detachably connected to the bottom of the cylinder, an auxiliary filter is arranged in the second end cap, an auxiliary discharge pipe, a nitrogen drying pipe, and a cleaning drainage pipe are respectively arranged on the second end cap, the auxiliary discharge pipe is communicated with the main discharge pipe, and is connected to a nitrogen backflush pipe, and spray balls are arranged inside the cylinder, the first end cap and the second end cap.

[0010] Preferably, a supporting turning mechanism is provided on the side of the cylinder.

[0011] Preferably, the main filter is connected to the main discharge pipe through a plurality of branch pipes, and filters are provided on the branch pipes.

[0012] Preferably, the first end cover is a conical structure with a cross-sectional cone angle of 60°.

[0013] Preferably, a first unscrewing mechanism is provided between the first sealing head and the cylinder.

[0014] Preferably, the discharge port is provided with a discharge valve and a clamping mechanism.

[0015] Preferably, the second head is an elliptical structure.

[0016] Preferably, a second unscrewing mechanism is provided between the second sealing head and the cylinder.

[0017] Preferably, a feed flow meter is provided on the feed pipeline.

[0018] Preferably, the auxiliary discharge pipe and the main discharge pipe are provided with discharge flow meters.

[0019] Compared with the prior art, the utility model has achieved the following beneficial technical effects:

[0020] The utility model provides a new type of palladium carbon filtering device suitable for the pharmaceutical industry, comprising a cylinder, a first head and a second head are respectively provided at both ends of the cylinder, a main filter and an auxiliary filter are arranged inside, a feed pipe, a cleaning water inlet pipe, a vacuum pipe, a nitrogen pressure pipe, and a main discharge pipe are respectively provided on the first head, and an auxiliary discharge pipe, a nitrogen drying pipe, and a cleaning drainage pipe are respectively provided on the second head; the main filter and the auxiliary filter are combined with a good way of drying the palladium carbon, so that the material liquid is filtered more cleanly, the water content of the palladium carbon after drying is lower, and the collection rate of the material is improved at the same time; the device has a high degree of automation and strong stability; when unloading the palladium carbon, it can effectively prevent the palladium carbon and the solvent from flying, overflowing or volatilizing, and greatly improves the environment; when repairing the main equipment or replacing the filter device, the head and the cylinder can be easily unscrewed, replacing the traditional disassembly and assembly bolt method, reducing labor intensity and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0022] Figure 1A schematic diagram of the structure of a new palladium carbon filtering device suitable for the pharmaceutical industry provided by the utility model;

[0023] Figure 2 The utility model provides a schematic diagram of the structure of the branch pipeline part of a new palladium carbon filtering device suitable for the pharmaceutical industry. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] The utility model aims to provide a novel palladium carbon filtering device suitable for the pharmaceutical industry to solve the problems existing in the prior art.

[0026] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0027] Embodiment 1:

[0028] The present embodiment provides a new type of palladium-carbon filtering device suitable for the pharmaceutical industry, comprising a cylinder 1, a main filter 4 is arranged in the cylinder 1, a first head 2 is detachably connected to the top of the cylinder 1, a discharge port is arranged at the top of the first head 2, a feed pipe 6, a cleaning water inlet pipe 13, a vacuum pipe 22, a nitrogen pressure pipe 8, and a main discharge pipe 7 are respectively arranged on the first head 2, a second head 3 is detachably connected to the bottom of the cylinder 1, an auxiliary filter 5 is arranged in the second head 3, an auxiliary discharge pipe 9, a nitrogen drying pipe 11, and a cleaning drainage pipe 14 are respectively arranged on the second head 3, the auxiliary discharge pipe 9 is connected to the main discharge pipe 7, and is connected to a nitrogen backflush pipe 21, and a spray ball 12 is arranged inside the cylinder 1, the first head 2 and the second head 3.

[0029] As an implementation mode, a supporting and flipping mechanism 17 is provided on the side of the cylinder 1 to realize supporting and flipping functions.

[0030] As an implementation mode, the main filter 4 is connected to the main discharge pipe 7 through a plurality of branch pipes 23 , filters 24 are provided on the branch pipes 23 , and the main filter 4 divides the filters 24 into a plurality of groups evenly.

[0031] As an implementation mode, the first head 2 is a conical structure, and its cross-sectional cone angle is 60°.

[0032] As an implementation mode, a first swing-opening mechanism 15 is provided between the first head 2 and the cylinder body 1. The first swing-opening mechanism 15 is driven by an air source. When the first swing-opening mechanism 15 is opened, the cylinder body 1 and the first head 2 are separated, which is convenient for maintenance and overhaul. When the first swing-opening mechanism 15 is locked, good sealing and pressure-bearing conditions are maintained between the cylinder body 1 and the first head 2, and the equipment is in working condition.

[0033] As an implementation method, the discharge port is provided with a discharge valve 10 and a clamping mechanism 18 to ensure that the PE bag is propped up and well sealed with the palladium carbon discharge pipeline.

[0034] As an implementation mode, the second head 3 is an elliptical structure.

[0035] As an implementation manner, a second unscrewing mechanism 16 is provided between the second sealing head 2 and the cylinder body 1 , and its function is the same as that of the first unscrewing mechanism 15 .

[0036] As an implementation mode, a feed flow meter 19 is provided on the feed pipeline 6 to facilitate flow monitoring.

[0037] As an implementation mode, a discharge flow meter 20 is provided on the auxiliary discharge pipe 9 and the main discharge pipe 7 .

[0038] It should be noted that all the above pipelines are equipped with valves for easy control.

[0039] The utility model provides a new type of palladium carbon filter device suitable for the pharmaceutical industry. A pneumatic screw-opening device is used between the equipment head and the equipment body. The seal between the equipment head and the equipment body can be loosened or tightened by operating the pneumatic control valve. Online immersion washing and online spray washing are provided to achieve online cleaning between batches of filtered liquid, with the purpose of improving the filtration efficiency. Cleaning can also be achieved when repairing or replacing the filter equipment. A rotating spray ball is installed on the online spray pipe, and the position and number of the spray balls are confirmed through cleaning verification. Since the main filter has a good structural form, a nitrogen backflush system, and an online cleaning system, the filter equipment can be used repeatedly for many times without affecting the filtration efficiency of the liquid and the quality of the filtered liquid. The filter feed pipe is on the conical structure head of the palladium carbon filter, the main discharge pipe is on the conical structure head, and the auxiliary discharge pipe is on the top of the elliptical head. When filtering the liquid, the main body of the equipment is in a vertical state, and the conical structure head is at the highest position of the main body of the equipment; a flow meter is installed at the front end of the feed pipe control valve. When the feed flow is zero, the feed valve is closed and the pressure valve is opened; when the flow of the main discharge flow meter is zero, the auxiliary filter discharge valve is also opened; when the flow of the auxiliary discharge flow meter is also zero, the pressure valve is closed; after the pressure valve is closed, the nitrogen drying valve is opened, and the main filter is blown dry group by group at a time, and then the auxiliary filter is blown dry; before the PE bag is unloaded from the discharge port, a slight negative pressure operation is performed.

[0040] Compared with traditional palladium carbon recovery equipment, the advantages of the present application are: the filtration efficiency is significantly improved; the main filter is plus an auxiliary filter, plus a good way of blowing the palladium carbon to make the slurry filtration cleaner, the water content of the palladium carbon after drying is lower, and the collection rate of the material is improved at the same time; the main operation replaces manual operation with automated operation, and the system has stronger stability; the PE bag clamping and negative pressure extraction method when unloading palladium carbon prevents the palladium carbon and solvent from flying, overflowing or volatilizing, and greatly improves the environment; when repairing the main equipment or replacing the filter device, the pneumatic screw-opening device can quickly and easily separate the head from the cylinder, replacing the traditional method of disassembling and assembling bolts, reducing labor intensity and improving work efficiency.

[0041] The utility model uses specific examples to illustrate the principle and implementation of the utility model. The above examples are only used to help understand the method and core idea of ​​the utility model. At the same time, for those skilled in the art, according to the idea of ​​the utility model, there will be changes in the specific implementation and application scope. In summary, the content of this specification should not be understood as limiting the utility model.

Claims

1. A new palladium carbon filter suitable for the pharmaceutical industry, characterized in that: It comprises a cylinder, wherein a main filter is arranged in the cylinder, a first end cap is detachably connected to the top of the cylinder, a discharge port is arranged on the top of the first end cap, a feed pipe, a cleaning water inlet pipe, a vacuum pipe, a nitrogen pressure pipe and a main discharge pipe are respectively arranged on the first end cap, a second end cap is detachably connected to the bottom of the cylinder, an auxiliary filter is arranged in the second end cap, an auxiliary discharge pipe, a nitrogen drying pipe and a cleaning drainage pipe are respectively arranged on the second end cap, the auxiliary discharge pipe is communicated with the main discharge pipe and is connected with a nitrogen backflush pipe, and spray balls are arranged inside the cylinder, the first end cap and the second end cap.

2. The novel palladium carbon filtering device suitable for the pharmaceutical industry according to claim 1, characterized in that: A supporting turning mechanism is arranged on the side of the cylinder.

3. The novel palladium-carbon filtering device suitable for the pharmaceutical industry according to claim 1 is characterized in that: The main filter is connected to the main discharge pipe through a plurality of branch pipes, and filters are arranged on the branch pipes.

4. The novel palladium-carbon filtering device suitable for the pharmaceutical industry according to claim 1 is characterized in that: The first end cap is a conical structure, and its cross-sectional cone angle is 60°.

5. The novel palladium carbon filtering device suitable for the pharmaceutical industry according to claim 1 is characterized in that: A first unscrewing mechanism is provided between the first sealing head and the cylinder.

6. The novel palladium carbon filtering device suitable for the pharmaceutical industry according to claim 1 is characterized in that: The discharge port is provided with a discharge valve and a clamping mechanism.

7. The novel palladium-carbon filtering device suitable for the pharmaceutical industry according to claim 1 is characterized in that: The second end cover is an elliptical structure.

8. The novel palladium-carbon filtering device suitable for the pharmaceutical industry according to claim 1 is characterized in that: A second unscrewing mechanism is provided between the second sealing head and the cylinder.

9. The novel palladium carbon filtering device suitable for the pharmaceutical industry according to claim 1, characterized in that: A feed flow meter is provided on the feed pipeline.

10. The novel palladium carbon filtering device suitable for the pharmaceutical industry according to claim 1, characterized in that: The auxiliary discharge pipe and the main discharge pipe are provided with discharge flow meters.