The invention belongs to the technical field of artificial boards, and relates to a manufacturing process of a high-water-content low-
imbibition floor base material, which comprises the steps of glue mixing and applying, pre-pressing,
hot pressing and the like. When glue is mixed and applied, waterproof low-
melamine-proportion modified
urea-
formaldehyde resin (55-57% of
formaldehyde, 31-35% of
urea and 8-14% of
melamine), a curing agent and a composite
formaldehyde reducing agent are applied according to a specific formula. The resin is synthesized by adopting an alkali-acid-alkali-alkali four-stage process. In the pre-pressing step,
microwave heating is adopted to heat the slab core layer to 60-70 DEG C; continuous
hot pressing is adopted for
hot pressing, and five-section temperature partition and four-section pressure distribution are optimized. Through the synergistic effect of a special resin formula,
microwave preheating of a plate blank and optimization of a hot pressing process, on the premise that the use amount of
melamine is remarkably reduced, the obtained floor base material obtains the low water absorption thickness swelling rate, meanwhile, the
water content is increased to 6.0-7.0%, the size stability is better, the formaldehyde release amount is effectively controlled, and the service life of the floor base material is prolonged. The production efficiency is improved; and the cost is reduced.