Mechanism for realizing online follow-spraying

Abstract

The utility model discloses a mechanism for realizing on-line following spraying, which comprises a mounting bottom plate, a first module mechanism is arranged on the mounting bottom plate, a second module mechanism is arranged on a sliding table of the first module mechanism, a module support is arranged on a sliding table of the second module mechanism, a gun adjusting mechanism is arranged on the module support, and the gun adjusting mechanism is arranged on the gun adjusting mechanism. A plurality of spray guns are arranged on the gun adjusting mechanism, a control box is further arranged on one side of the mounting bottom plate, and the control box is electrically connected with the first module mechanism and the second module mechanism. The gun adjusting mechanism is arranged on the sliding table of the second module mechanism, the second module mechanism is arranged on the sliding table of the first module mechanism, the first module mechanism measures the speed through an encoder and tracks products synchronously, and after modules and the products are synchronized, a spray gun is opened to spray the products.

Description

Technical Field

[0001] The utility model relates to the technical field of follow-up spraying, in particular to a mechanism for realizing online follow-up spraying. Background Art

[0002] Spraying is a processing method that uses a spray gun to atomize paint and apply it to the surface of an object. Spraying has high production efficiency and is suitable for manual operations and industrial automation production. It has a wide range of applications, mainly in hardware, plastics, furniture, military industry, ships and other fields. It is the most commonly used coating method today.

[0003] At present, most spraying operations are performed by fixing the spray gun on a mounting frame, which is fixed next to the transportation line of the parts to be sprayed. When the parts to be sprayed pass by the spray gun, the spray gun sprays the parts to be sprayed from a fixed angle. In actual spraying operations, fixed spraying mechanisms still have the following problems:

[0004] 1. When the spraying time required for the products on the production line is different, the use of a fixed spraying mechanism is likely to exceed its working range;

[0005] 2. The required spraying position of the sprayed parts or the type of parts to be sprayed will change, and the fixed spraying mechanism position and spraying angle are difficult to adjust, thus affecting the spraying efficiency. Utility Model Content

[0006] The utility model aims to solve at least one problem existing in the prior art. To this end, the purpose of the utility model is to provide a mechanism for realizing online follow-up spraying, whereby the spray gun can synchronously track the product and move together, and spray the product.

[0007] To achieve the above purpose, the utility model proposes:

[0008] A mechanism for realizing online follow-up spraying, comprising a mounting base plate, a first module mechanism being arranged on the mounting base plate, a second module mechanism being arranged on the slide of the first module mechanism, a module support being arranged on the slide of the second module mechanism, a gun adjusting mechanism being arranged on the module support, a plurality of spray guns being arranged on the gun adjusting mechanism, a control box being arranged on one side of the mounting base plate, and the control box being electrically connected to the first module mechanism and the second module mechanism.

[0009] Preferably, the gun adjustment mechanism includes a long optical axis of the spray gun, a plurality of spray gun adjustment blocks, a plurality of short optical axes of the spray gun, a plurality of spray gun bases and a plurality of spray gun brackets, the long optical axis of the spray gun is arranged on the bracket, the spray gun adjustment block is arranged on the long optical axis of the spray gun, the short optical axis of the spray gun is arranged on the spray gun adjustment block, the spray gun base is arranged on the short optical axis of the spray gun, the spray gun bracket is arranged on the spray gun base, a connecting shaft is arranged at one end of the spray gun bracket, and the spray gun is arranged on the connecting shaft.

[0010] Preferably, a first connecting hole and a second connecting hole are respectively provided at both ends of the spray gun adjustment block, and the first connecting hole and the second connecting hole are both circular through holes. The long optical axis of the spray gun is inserted into the first connecting hole, and one end of the short optical axis of the spray gun is inserted into the second connecting hole.

[0011] Preferably, a third connecting hole and a fourth connecting hole are respectively provided at both ends of the spray gun base, the third connecting hole is a circular through hole, and the fourth connecting hole is a square through hole, the other end of the short optical axis of the spray gun is inserted into the third connecting hole, and the other end of the spray gun bracket opposite to the connecting axis is inserted into the fourth connecting hole.

[0012] Preferably, the first connection hole, the second connection hole, the third connection hole and the fourth connection hole are all provided with openings on their outer sides, and the openings are all connected to the first connection hole, the second connection hole, the third connection hole and the fourth connection hole.

[0013] Preferably, a plurality of assembly through holes are provided on both sides of the first connection hole, the second connection hole, the third connection hole and the fourth connection hole, and the assembly through holes are connected to the first connection hole, the second connection hole, the third connection hole and the fourth connection hole.

[0014] Beneficial effects of the utility model:

[0015] 1. The spray gun is arranged on a gun adjustment mechanism, and the spray gun can be adjusted forward and backward, left and right, and at an angle on the gun adjustment mechanism, and then can be adjusted according to the required spraying position or type of the target object to improve the spraying efficiency.

[0016] 2. The gun adjustment mechanism is arranged on the slide of the second module mechanism, and the second module mechanism is arranged on the slide of the first module mechanism. The first module mechanism measures the speed through the encoder to synchronously track the product. When the module and the product are synchronized, the spray gun is opened to spray the product.

[0017] The features and advantages of the present invention will be described in detail through embodiments in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional diagram of the mechanism for realizing online follow-up spraying of the utility model;

[0019] Figure 2 It is a stereoscopic diagram of the gun adjustment mechanism, the spray gun and the module support of the utility model;

[0020] Figure 3 It is a stereoscopic diagram of the gun adjustment mechanism and the spray gun of the utility model;

[0021] Figure 4 It is an exploded view of the spray gun adjustment block, the spray gun short optical axis and the spray gun base of the utility model.

[0022] In the figure: 1. installation base plate, 2. first module mechanism, 3. second module mechanism, 301. module support, 4. gun adjustment mechanism, 401. long optical axis of spray gun, 402. spray gun adjustment block, 403. short optical axis of spray gun, 404. spray gun base, 405. spray gun bracket, 406. connecting shaft, 407. first connecting hole, 408. second connecting hole, 409. third connecting hole, 410. fourth connecting hole, 411. opening, 412. assembly through hole, 5. spray gun, 6. control box. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0024] Exemplary embodiments will be described in detail herein, examples of which are shown in the accompanying drawings. When the following description refers to the drawings, the same numbers in different drawings represent the same or similar elements unless otherwise indicated. The implementations described in the following exemplary embodiments do not represent all implementations consistent with the present application. Instead, they are merely examples of devices consistent with some aspects of the present application as detailed in the appended claims.

[0025] The terms used in this application are only for the purpose of describing specific embodiments and are not intended to limit this application. Unless otherwise defined, the technical terms or scientific terms used in this application should be understood by people with ordinary skills in the field to which the utility model belongs. The words "one" or "one" and the like used in the specification and claims of this application do not indicate a quantitative limitation, but indicate the existence of at least one. "Multiple" includes two, which is equivalent to at least two. "Including" or "including" and the like mean that the elements or objects appearing in front of "including" or "including" include the elements or objects listed after "including" or "including" and their equivalents, and do not exclude other elements or objects. "Connected" or "connected" and the like are not limited to physical or mechanical connections, and can include electrical connections, whether direct or indirect. The singular forms of "one", "said" and "the" used in the specification and the appended claims of this application are also intended to include plural forms, unless the context clearly indicates other meanings. It should also be understood that the term "and / or" used herein refers to and includes any or all possible combinations of one or more associated listed items.

[0026] Please refer to Figure 1-4 A mechanism for realizing online follow-up spraying includes a mounting base plate 1, a first module mechanism 2 is arranged on the mounting base plate 1, a second module mechanism 3 is arranged on the slide of the first module mechanism 2, a module support 301 is arranged on the slide of the second module mechanism 3, a gun adjusting mechanism 4 is arranged on the module support 301, a plurality of spray guns 5 are arranged on the gun adjusting mechanism 4, and a control box 6 is also arranged on one side of the mounting base plate 1, and the control box 6 is electrically connected to the first module mechanism 2 and the second module mechanism 3.

[0027] In this embodiment, a PLC control system is provided inside the control box 6 to control the start and stop of the first module mechanism 2 and the second module mechanism 3. The first module mechanism 2 measures the speed of the product on the production line through an encoder, driving the spray gun on the second module mechanism 3 to synchronously track and spray the product. The gun adjustment mechanism 4 and the spray gun can move up and down under the action of the second module mechanism 3 to adjust the vertical position of the spray gun.

[0028] In this embodiment, the first module mechanism 2 and the second module mechanism 3 can adopt a screw slide module, which is composed of a screw motor, a screw, a slide rail, a slide table, etc. It is commonly used in the fields of mechanical production and processing, so no further elaboration will be made on this in this application.

[0029] Further, the gun adjustment mechanism 4 includes a long optical axis 401 of the spray gun, a plurality of spray gun adjustment blocks 402, a plurality of short optical axes 403 of the spray gun, a plurality of spray gun bases 404 and a plurality of spray gun brackets 405, wherein the long optical axis 401 of the spray gun is arranged on the bracket, and the number of the spray guns, the spray gun adjustment blocks 402, the short optical axes 403 of the spray guns, the spray gun bases 404 and the spray gun brackets 405 is the same, and in this embodiment, the number of the spray guns, the spray gun adjustment blocks 402, the short optical axes 403 of the spray guns, the spray gun bases 404 and the spray gun brackets 405 is all pieces. Among them, the spray gun adjustment block 402 is arranged on the long optical axis 401 of the spray gun, the short optical axis 403 of the spray gun is arranged on the spray gun adjustment block 402, the spray gun base 404 is arranged on the short optical axis 403 of the spray gun, the spray gun bracket 405 is arranged on the spray gun base 404, and a connecting shaft 406 is arranged at one end of the spray gun bracket 405, and the spray gun is arranged on the connecting shaft 406.

[0030] Furthermore, a first connecting hole 407 and a second connecting hole 408 are respectively provided at both ends of the spray gun adjustment block 402, and the first connecting hole 407 and the second connecting hole 408 are both circular through holes. The long optical axis 401 of the spray gun is inserted into the first connecting hole 407, and one end of the short optical axis 403 of the spray gun is inserted into the second connecting hole 408; a third connecting hole 409 and a fourth connecting hole 410 are respectively provided at both ends of the spray gun base 404, and the third connecting hole 409 is a circular through hole, and the fourth connecting hole 410 is a square through hole. The other end of the short optical axis 403 of the spray gun is inserted into the third connecting hole 409, and the other end of the spray gun bracket 405 opposite to the connecting axis 406 is inserted into the fourth connecting hole 410.

[0031] Furthermore, openings 411 are provided on the outer sides of the first connection hole 407, the second connection hole 408, the third connection hole 409 and the fourth connection hole 410, and the openings 411 are connected to the first connection hole 407, the second connection hole 408, the third connection hole 409 and the fourth connection hole 410. The design of the openings 411 facilitates the disassembly and adjustment of various components.

[0032] Furthermore, a plurality of assembly through holes 412 are provided on both sides of the first connecting hole 407, the second connecting hole 408, the third connecting hole 409 and the fourth connecting hole 410, and the assembly through holes 412 are connected to the first connecting hole 407, the second connecting hole 408, the third connecting hole 409 and the fourth connecting hole 410. Fasteners (hand-tightened bolts, etc.) can be assembled in the assembly through holes 412, and the long optical axis 401 of the spray gun, the spray gun adjustment block 402, the short optical axis 403 of the spray gun, the spray gun base 404, the spray gun bracket 405 and the spray gun are all locked by fasteners.

[0033] The utility model is a mechanism for realizing online follow-up spraying, and its working principle is explained in conjunction with the accompanying drawings of the specification:

[0034] The mechanism for realizing online follow-up spraying is arranged next to the production line, the gun adjusting mechanism 4 (long optical axis 401 of the spray gun) is fixed on the module support 301, and the spray gun is fixed on the adjustable component (spray gun bracket 405). When it is necessary to spray different targets, the fasteners in each assembly through hole 412 can be loosened, and the spray gun adjustment block 402, the spray gun short optical axis 403, the spray gun base 404 and the spray gun bracket 405 can be adjusted. Specifically, the left and right position and the rotation angle of the spray gun 5 can be adjusted by the spray gun adjustment block 402, the front and rear position and the rotation angle of the spray gun 5 can be adjusted by the spray gun short optical axis 403, and the height position of the spray gun 5 can be adjusted by the spray gun bracket 405. After the position of the gun 5 is adjusted, the first linear module and the second linear module are started. The first linear module can drive the spray gun 5 to move with the products on the production line, so as to spray with the products, and the second linear module can adjust the height of the spray gun 5 to better spray the products.

[0035] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A mechanism for achieving online follow-up spraying, comprising a mounting base plate, characterized in that: A first module mechanism is arranged on the installation base plate, a second module mechanism is arranged on the slide of the first module mechanism, a module support is arranged on the slide of the second module mechanism, a gun adjusting mechanism is arranged on the module support, a plurality of spray guns are arranged on the gun adjusting mechanism, and a control box is also arranged on one side of the installation base plate, and the control box is electrically connected to the first module mechanism and the second module mechanism.

2. The mechanism for realizing online follow-up spraying according to claim 1, characterized in that: The gun adjustment mechanism includes a long optical axis of the spray gun, a plurality of spray gun adjustment blocks, a plurality of short optical axes of the spray gun, a plurality of spray gun bases and a plurality of spray gun brackets, the long optical axis of the spray gun is arranged on the bracket, the spray gun adjustment block is arranged on the long optical axis of the spray gun, the short optical axis of the spray gun is arranged on the spray gun adjustment block, the spray gun base is arranged on the short optical axis of the spray gun, the spray gun bracket is arranged on the spray gun base, a connecting shaft is arranged at one end of the spray gun bracket, and the spray gun is arranged on the connecting shaft.

3. The mechanism for realizing online follow-up spraying according to claim 2 is characterized in that: The spray gun adjustment block is provided with a first connecting hole and a second connecting hole at both ends, respectively. The first connecting hole and the second connecting hole are both circular through holes. The long optical axis of the spray gun is inserted into the first connecting hole, and one end of the short optical axis of the spray gun is inserted into the second connecting hole.

4. The mechanism for realizing online follow-up spraying according to claim 3 is characterized in that: A third connecting hole and a fourth connecting hole are respectively provided at both ends of the spray gun base, the third connecting hole is a circular through hole, and the fourth connecting hole is a square through hole. The other end of the short optical axis of the spray gun is inserted into the third connecting hole, and the other end of the spray gun bracket opposite to the connecting axis is inserted into the fourth connecting hole.

5. The mechanism for realizing online follow-up spraying according to claim 4 is characterized in that: The first connection hole, the second connection hole, the third connection hole and the fourth connection hole are all provided with openings on their outer sides, and the openings are all connected with the first connection hole, the second connection hole, the third connection hole and the fourth connection hole.

6. The mechanism for realizing online follow-up spraying according to claim 5, characterized in that: A plurality of assembly through holes are arranged on both sides of the first connection hole, the second connection hole, the third connection hole and the fourth connection hole, and the assembly through holes are connected with the first connection hole, the second connection hole, the third connection hole and the fourth connection hole.

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