Double-shaft collaborative annular workstation
By designing a dual-axis collaborative ring workstation, the ring transport part and centrally arranged inspection parts are used to solve the problems of large land and low efficiency of traditional assembly lines, and the effect of efficient material assembly, inspection and transportation is achieved in a small space.
Patent Information
- Application Number
- CN202420365486.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-27
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-02-27
AI Technical Summary
The traditional linear assembly line has a large space, inconvenient machine combination and low efficiency, resulting in extended material assembly, inspection and transportation time.
A two-axis coordinated annular workstation is designed to transport materials through an annular movement through an annular transport department, and a material supply unit, an inspection unit, a material sorting unit and a detection unit are centrally arranged to realize the assembly, inspection and transportation of materials.
The assembly, inspection and transportation of materials are completed in a small space, reducing the space occupied, improving production capacity and efficiency, saving manpower, and automatically removing materials that are not up to standard.
Smart Images

Figure CN222625928U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of object transportation, and more specifically to a double-axis cooperative annular workstation. Background Art
[0002] Material transportation involves inspection processes such as whether the materials are assembled and qualified. The traditional technology is to complete such complex processes on an assembly line to finally complete the material transportation. However, ordinary assembly lines are linear, occupying a large space, the combination of various machines is not convenient enough, and the writing efficiency between machines is not high enough, resulting in a lot of extension in the completion time of material combination, inspection and transportation. Utility Model Content
[0003] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a dual-axis collaborative annular workstation to overcome the above-mentioned defects in the prior art. The materials are transported in a circular motion by the annular transport part to form an annular space, in which the material supply part, the inspection part, the material sorting part and the detection part are all concentrated, so as to complete the assembly, detection and transportation of materials in a small space, thereby reducing the occupied space, improving the production capacity and saving manpower. The equipment only needs one to two people to guard it, and even no need to guard it after startup, and only need to check it regularly. Substandard materials can also be discarded, which involves weight detection and stamping detection, so that the detection requirements of materials are met and the efficiency is improved.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dual-axis collaborative annular workstation, including an annular transport part, a material supply part, an inspection part, a material sorting part and a detection part; the annular transport part is used to transport materials in an annular motion and form an annular space, the material supply part is used to provide materials, the inspection part is arranged in the annular space for pressure testing, the material sorting part is arranged on the annular transport part, and is used to transmit the detected materials out of the annular transport part, and the detection part is arranged in the annular space for weighing detection, the materials are transported in an annular motion by the annular transport part, and an annular space is formed, the material supply part, the inspection part, the material sorting part and the detection part are all concentrated, so that the assembly, detection and transportation of materials are completed in a small space, thereby reducing the occupied space, improving the production capacity and saving manpower, the equipment can be guarded by one to two people, and even after starting, there is no need to guard, and it can be checked regularly, and substandard materials can also be removed, which involves weight detection and stamping detection, so that the detection requirements of materials are met and the efficiency is improved.
[0005] As a further improvement of the utility model, the annular transport part includes a bracket, a plurality of sensors and a conveying device with an independent power supply; the conveying device is installed on the bracket, and a plurality of sensors are installed on the bracket and located on the conveying device for detecting whether the material is placed on the conveying device.
[0006] As a further improvement of the present utility model, the material supply part includes a base, an annular groove, a swing hook, two drive components, a material pipe, a propulsion cylinder and a material transfer structure; the base is fixedly mounted on the bracket, the annular groove is opened on the base, the swing hook rotates on the annular groove, the material pipe is fixedly mounted on the bracket for storing the first material, the propulsion cylinder is fixedly mounted on the bracket and is located at the material pipe discharge port, two drive components are mounted on the bracket, one of the drive components is used to place the second material on the conveying device, and the other drive component is used to combine the first material with the second material, and the material transfer structure is mounted on the bracket for moving the combined material as a whole.
[0007] As a further improvement of the present invention, the material transfer structure includes at least one driving assembly, a shelf, a light source and a camera; the driving assembly is installed on the bracket and is used to move the assembled materials as a whole to the bottom of the light source, the shelf is installed on the bracket, and the camera and the light source are installed on the shelf in an upper and lower position relationship.
[0008] As a further improvement of the utility model, the driving assembly includes a rotating cylinder, a clamping claw, and a translation cylinder group; the rotating cylinder is installed on a bracket, the translation cylinder group is two driving parts moving along the X-axis and Y-axis trajectories, and the clamping claw is installed on one of the driving parts.
[0009] As a further improvement of the present invention, the inspection part includes a mechanical arm, a detection platform and a detection device; the detection platform is installed on a bracket, the detection device is installed on the detection platform and is used to press down the entire material, and the mechanical arm is installed on the bracket and is used to clamp the entire material.
[0010] As a further improvement of the utility model, the material sorting part includes a pushing cylinder, a pushing plate and a supporting block; the supporting block is installed on the bracket, the pushing cylinder is installed on the supporting block, and the pushing plate is installed on the pushing cylinder.
[0011] As a further improvement of the present invention, the detection unit includes a manipulator, an inspection platform, and an inspection device; the inspection platform is installed on a bracket, the inspection device is installed on the inspection platform and is used to weigh the material as a whole, and the manipulator is installed on the bracket and is used to clamp the material as a whole.
[0012] Beneficial effects of the utility model:
[0013] (1) The utility model transports materials in a circular motion through the circular transport part and forms an annular space, which concentrates the material supply part, inspection part, material sorting part and detection part, so as to complete the assembly, detection and transportation of materials in a small space, thereby reducing the occupied space, improving the production capacity and saving manpower. The equipment only needs one or two people to guard it, and even does not need to be guarded after startup, and only needs to be checked regularly. Substandard materials can also be removed, which involves weight detection and stamping detection, so that the material detection requirements are met and the efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a main structural schematic diagram of the utility model;
[0015] Figure 2 It is a schematic diagram of the structure of the utility model from other angles;
[0016] Figure 3 This utility model Figure 1 An enlarged structural diagram of the material supply section;
[0017] Figure 4 This utility model Figure 2 An enlarged structural diagram of the material sorting section;
[0018] Figure 5 This utility model Figure 2 A magnified schematic diagram of the material transfer structure in the figure.
[0019] Figure numerals: 1. annular transport part; 11. bracket; 12. sensor; 13. conveying device; 2. material supply part; 21. base; 22. annular groove; 23. swing hook; 24. driving assembly; 25. material pipe; 26. pushing cylinder; 27. rotating cylinder; 28. clamping claw; 29. translation cylinder group; 3. material transfer structure; 31. shelf; 32. light source; 33. camera; 4. inspection part; 41. robot arm; 42. inspection table; 43. inspection device; 5. material sorting part; 51. pushing cylinder; 52. pushing plate; 53. support block; 6. inspection part; 61. robot arm; 62. inspection table; 63. inspection device. DETAILED DESCRIPTION
[0020] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. The same parts are represented by the same reference numerals. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to directions in the accompanying drawings, and the words "bottom surface" and "top surface", "inside" and "outside" refer to directions toward or away from the geometric center of a specific component, respectively.
[0021] Reference Figure 1-5As shown, a dual-axis collaborative annular workstation of the present embodiment includes an annular transport section 1, a material supply section 2, an inspection section 4, a material sorting section 5 and a detection section 6; the annular transport section 1 is used to transport materials in an annular motion and form an annular space, the material supply section 2 is used to provide materials, the inspection section 4 is arranged in the annular space for pressure testing, the material sorting section 5 is arranged on the annular transport section 1, and is used to transmit the detected materials out of the annular transport section 1, and the detection section 6 is arranged in the annular space for weighing detection. The materials are transported in an annular motion by the annular transport section and an annular space is formed, and the material supply section, the inspection section, the material sorting section and the detection section are all concentrated, so that the assembly, detection and transportation of materials are completed in a small space, thereby reducing the occupied space, improving the production capacity and saving manpower. The equipment can be guarded by one to two people, and even does not need to be guarded after startup, and can be checked regularly. Substandard materials can also be removed, which involves weight detection and stamping detection, so that the detection requirements of materials are met and the efficiency is improved.
[0022] Reference Figure 1-5 As shown, the annular transport section 1 includes a bracket 11, a plurality of sensors 12 and a conveying device 13 with an independent power supply; the conveying device 13 is installed on the bracket 11, and the plurality of sensors 12 are installed on the bracket 11 and located on the conveying device 13 for detecting whether the material is placed on the conveying device 13.
[0023] Reference Figure 1-5 As shown, the material supply part 2 includes a base 21, an annular groove 22, a swing hook 23, two driving components 24, a material pipe 25, a propulsion cylinder 26 and a material transfer structure 3; the base 21 is fixedly mounted on the bracket 11, the annular groove 22 is opened on the base 21, the swing hook 23 rotates on the annular groove 22, the material pipe 25 is fixedly mounted on the bracket 11, and is used to store the first material, the propulsion cylinder 26 is fixedly mounted on the bracket 11 and is located at the discharge port of the material pipe 25, two driving components 24 are both mounted on the bracket 11, one of the driving components 24 is used to place the second material on the conveying device 13, and the other driving component 24 is used to combine the first material with the second material, and the material transfer structure 3 is mounted on the bracket 11, and is used to move the combined material as a whole.
[0024] Reference Figure 1-5 As shown, the material transfer structure 3 includes at least one driving component 24, a shelf 31, a light source 32 and a camera 33; the driving component 24 is installed on the bracket 11, and is used to move the assembled material as a whole to the bottom of the light source 32, the shelf 31 is installed on the bracket 11, and the camera 33 and the light source 32 are installed on the shelf 31 in an upper and lower position relationship.
[0025] Reference Figure 1-5As shown, the driving assembly 24 includes a rotating cylinder 27, a clamping jaw 28, and a translation cylinder group 29; the rotating cylinder 27 is installed on the bracket 11, the translation cylinder group 29 is two driving parts moving along the X-axis and Y-axis trajectories, and the clamping jaw 28 is installed on one of the driving parts.
[0026] Reference Figure 1-5 As shown, the inspection part 4 includes a mechanical arm 41, a detection platform 42 and a detection device 43; the detection platform 42 is installed on the bracket 11, the detection device 43 is installed on the detection platform 42, and is used to press down the entire material, and the mechanical arm 41 is installed on the bracket 11, and is used to clamp the entire material.
[0027] Reference Figure 1-5 As shown, the material sorting part 5 includes a pushing cylinder 51, a pushing plate 52 and a supporting block 53; the supporting block 53 is installed on the bracket 11, the pushing cylinder 51 is installed on the supporting block 53, and the pushing plate 52 is installed on the pushing cylinder 51.
[0028] Reference Figure 1-5 As shown, the detection unit 6 includes a manipulator 61, an inspection table 62, and an inspection device 63; the inspection table 62 is installed on the bracket 11, the inspection device 63 is installed on the inspection table 62, and is used to weigh the entire material; the manipulator 61 is installed on the bracket 11, and is used to clamp the entire material.
[0029] Working principle: Refer to Figure 1-5 As shown, when in use, the first material is first pushed by the push cylinder 26 from the material pipe 25, and then the second material is clamped and moved by the driving component 24, so that the second material moves to the conveying device 13, and after moving to the position of the annular groove 22, the swing hook 23 is started to drive the second material into the annular groove 22, and the first material is clamped by the driving component 24 and placed on the second material, and the combination is completed, and the swing hook 23 is started to move the whole material to the conveying device 13, and then move to the inspection part 4, and the mechanical arm 41 moves the whole material to the detection table 42, and the detection device 43 is used to complete the stamping test, in which the first material and the second material are moved by the way. The material is compacted, and then the robot arm 41 moves the entire material to the conveying device 13, and continues to move to the material transfer structure 3. The drive component 24 moves the entire material to the bottom of the light source 32, takes a picture, and analyzes the image to determine whether the standard is met, and then continues to move to the detection part 6. The robot arm 61 places the entire material on the inspection table 62, so that the entire material is weighed by the inspection device 63. After the inspection is completed, the robot arm 61 places the entire material on the conveying device 13 again and moves it to the material sorting part 5. The unqualified ones will be pushed by the push cylinder 51 to push the push plate 52 so that the unqualified materials are removed from the conveying device 13 and the transportation is completed.
[0030] The position and sequence of each process can be changed according to actual needs, and the conveying device 13 can drive the material to move in forward and reverse directions.
[0031] The above are only preferred implementations of the utility model. The protection scope of the utility model is not limited to the above embodiments. All technical solutions under the idea of the utility model belong to the protection scope of the utility model. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the utility model should also be regarded as the protection scope of the utility model.
Claims
1. A dual-axis collaborative ring workstation, characterized in that: It comprises a circular transport section (1), a material supply section (2), an inspection section (4), a material sorting section (5) and a detection section (6); The annular transport part (1) is used to transport materials in an annular motion and form an annular space. The material supply part (2) is used to provide materials. The inspection part (4) is arranged in the annular space for performing pressure testing. The material sorting part (5) is arranged on the annular transport part (1) for conveying the inspected materials out of the annular transport part (1). The inspection part (6) is arranged in the annular space for performing weighing testing.
2. A dual-axis collaborative annular workstation according to claim 1, characterized in that: The circular transport part (1) comprises a support (11), a plurality of sensors (12) and a conveying device (13) with an independent power supply; The conveying device (13) is mounted on a support (11), and a plurality of sensors (12) are mounted on the support (11) and located on the conveying device (13) for detecting whether materials are placed on the conveying device (13).
3. A dual-axis collaborative annular workstation according to claim 2, characterized in that: The material supply part (2) comprises a base (21), an annular groove (22), a swing hook (23), two drive components (24), a material pipe (25), a propulsion cylinder (26) and a material transfer structure (3); The base (21) is fixedly mounted on the bracket (11), an annular groove (22) is provided on the base (21), a swing hook (23) rotates on the annular groove (22), a material pipe (25) is fixedly mounted on the bracket (11) and is used to store a first material, a thrust cylinder (26) is fixedly mounted on the bracket (11) and is located at a material outlet of the material pipe (25), two drive assemblies (24) are both mounted on the bracket (11), one of the drive assemblies (24) is used to place a second material on a conveying device (13), and the other drive assembly (24) is used to combine the first material with the second material, and a material transfer structure (3) is mounted on the bracket (11) and is used to move the combined material as a whole.
4. A dual-axis collaborative annular workstation according to claim 3, characterized in that: The material transfer structure (3) includes at least one drive assembly (24), a rack (31), a light source (32) and a camera (33); The driving assembly (24) is mounted on the bracket (11) and is used to move the assembled material as a whole to below the light source (32). The rack (31) is mounted on the bracket (11), and the camera (33) and the light source (32) are mounted on the rack (31) in an upper and lower position relationship.
5. A dual-axis collaborative annular workstation according to claim 4, characterized in that: The driving assembly (24) comprises a rotating cylinder (27), a clamping claw (28), and a translation cylinder group (29); The rotating cylinder (27) is mounted on the bracket (11), the translation cylinder group (29) is two driving members moving along the X-axis and Y-axis tracks, and the clamping claw (28) is mounted on one of the driving members.
6. The dual-axis collaborative annular workstation according to claim 1, characterized in that: The inspection unit (4) comprises a mechanical arm (41), a detection platform (42) and a detection device (43); The detection platform (42) is mounted on the bracket (11), the detection device (43) is mounted on the detection platform (42) and is used to press down the entire material, and the mechanical arm (41) is mounted on the bracket (11) and is used to clamp the entire material.
7. The dual-axis collaborative annular workstation according to claim 1, characterized in that: The material sorting part (5) comprises a pushing cylinder (51), a pushing plate (52) and a supporting block (53); The support block (53) is mounted on the bracket (11), the pushing cylinder (51) is mounted on the support block (53), and the pushing plate (52) is mounted on the pushing cylinder (51).
8. The dual-axis collaborative annular workstation according to claim 1, characterized in that: The detection unit (6) comprises a manipulator (61), an inspection platform (62), and an inspection device (63); the inspection platform (62) is mounted on a bracket (11), the inspection device (63) is mounted on the inspection platform (62) and is used to weigh the entire material; the manipulator (61) is mounted on the bracket (11) and is used to clamp the entire material.