Mould pressing and feeding and discharging integrated mould pressing device
By designing multi-stage molds and flexible transplanting mechanisms in the molding device, the integrated operation of molding and loading and unloading is solved, and the problem of poor equipment complexity and applicability in the prior art is improved, and the production efficiency and automation level are improved.
Patent Information
- Application Number
- CN202421221999.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-05-31
AI Technical Summary
In the existing continuous stamping mold process, independent loading and unloading mechanism increases equipment complexity and manufacturing cost, reduces production efficiency, and the integrated loading and unloading mechanism is not suitable.
A molding device that integrates molding and loading and unloading is designed, using multi-stage molds and a flexible transplanting mechanism to realize the integrated operation of molding and loading and unloading. The transplanting mechanism is designed to adapt to molds of different sizes and shapes through multi-stage sliding and telescopic design.
Improves production efficiency and automation level, reduces manufacturing costs, is more applicable, and can adapt to stamping needs of different sizes and shapes.
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Figure CN222625998U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of terminal molding equipment, and in particular, relates to a molding device that integrates molding and loading and unloading. Background Art
[0002] In the existing continuous stamping die process, independent loading and unloading mechanisms or integrated loading and unloading mechanisms are usually used. Independent loading and unloading mechanisms are completed by independent automated equipment or manually. This independent operation process not only increases the complexity of the equipment and manufacturing costs, but also reduces production efficiency and increases labor costs. The spatial movement of the integrated loading and unloading mechanism often adopts overall synchronous movement, which is only suitable for the situation where the spatial dimensions of multiple molding and material changing actions are consistent, and the applicability is not good. Utility Model Content
[0003] The technical problem to be solved by the utility model is: to solve the deficiencies in the prior art, thereby providing a molding device with integrated molding and loading and unloading, which adopts a multi-stage mold and a flexible transplanting mechanism to achieve integrated operation of molding and loading and unloading, thereby improving production efficiency and automation level.
[0004] The technical solution adopted by the utility model to solve its technical problems is:
[0005] A molding device that integrates molding and loading and unloading, wherein the mold is configured as a multi-stage mold, including an upper mold and a lower mold, and a transplanting mechanism is disposed on the outer side of the lower mold;
[0006] The transplanting mechanism includes a base plate, a first mounting plate is slidably arranged on the base plate along the X-axis, a second mounting plate is slidably arranged on the first mounting plate along the Y-axis direction, a plurality of Z-axis cylinders for telescopic movement along the Z-axis direction are arranged on the second mounting plate, and the action output parts of the plurality of Z-axis cylinders are respectively provided with a first transplanting mechanism, a second transplanting mechanism and a third transplanting mechanism.
[0007] The first transplanting mechanism includes a guide plate, an arc-shaped hole is provided on the guide plate, a connecting pin is slidably installed in the arc-shaped hole, and the two ends of the connecting pin are respectively connected to the first clamping cylinder and the second clamping cylinder, the clamping jaws of the first clamping cylinder are set as inclined clamping jaws, and the clamping jaws of the second clamping cylinder are set as horizontal clamping jaws.
[0008] Preferably, in a molding device integrated with loading and unloading of the present invention, the angle between the axis direction of the clamping jaw hole of the first clamping cylinder and the Z-axis direction is 30-60°.
[0009] Preferably, in a molding device of the utility model that integrates molding and loading and unloading, the central angle of the arc-shaped hole on the guide plate is set to 30°-60°.
[0010] Preferably, the utility model is a molding device that integrates molding and loading and unloading, the loading end of the lower mold is provided with a loading mechanism, the loading mechanism includes an inclined material box, a stop block is fixedly connected to the lower mold, a positioning stop block is provided at one end of the stop block close to the transplanting mechanism, and a pushing cylinder is provided at the other end of the stop block, and the pushing cylinder is used to push the material tube on the stop block to abut against the positioning stop block.
[0011] Preferably, in a molding device of the utility model that integrates molding and loading and unloading, the second transfer mechanism is located on a side close to the loading mechanism, and the second transfer mechanism includes at least one third clamping cylinder.
[0012] Preferably, the utility model is a molding device that integrates molding and loading and unloading, wherein a plurality of stamping stations are arranged on the lower mold, and a first positioning cylinder and a second positioning cylinder are respectively arranged on both sides of the stamping station close to the stop block, and the first positioning cylinder and the second positioning cylinder are respectively used to push the product on the stamping station for axial positioning.
[0013] Preferably, in the utility model, a molding device that integrates molding and loading and unloading, the cylinder body of the third clamping cylinder is also connected with a device arranged along the Z-axis direction, which is used to push the product on the stamping station for radial positioning.
[0014] Preferably, in a molding device integrated with molding and loading and unloading of the utility model, a third transplanting mechanism is arranged on a third mounting plate on a side of the first transplanting mechanism away from the loading mechanism, and the third transplanting mechanism includes at least one fourth clamping cylinder.
[0015] The beneficial effects of the utility model are:
[0016] The utility model is a mold pressing device with integrated loading and unloading, which realizes the integration of mold pressing and loading and unloading through a transfer mechanism arranged outside the mold, thereby improving production efficiency and reducing manufacturing costs. At the same time, the transfer mechanism adopts a multi-stage sliding and telescopic design, so that the transfer mechanism can adapt to molds of different sizes and shapes, increasing the applicability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The technical solution of the present application is further described below in conjunction with the accompanying drawings and embodiments.
[0018] Figure 1 It is a schematic diagram of the mold structure of the device of the embodiment of the present application;
[0019] Figure 2 It is a schematic diagram of the structure of the transplanting mechanism of the device of the embodiment of the present application;
[0020] Figure 3It is a schematic diagram of the structure of the lower mold and the transplanting mechanism of the embodiment of the present application;
[0021] Figure 4 is a schematic cross-sectional structure diagram of a first transplanting mechanism according to an embodiment of the present application;
[0022] The reference numerals in the figure are:
[0023] Mould 10, transplanting mechanism 20, feeding mechanism 30;
[0024] Upper mold 11, lower mold 12, bottom plate 21, first mounting plate 22, second mounting plate 23, Z-axis cylinder 24, first transfer mechanism 25, second transfer mechanism 26, third transfer mechanism 27, material box 31, stop block 32, positioning block 33, push cylinder 34, first positioning cylinder 35, second positioning cylinder 36;
[0025] Guide plate 251 , connecting pin 252 , first clamping cylinder 253 , second clamping cylinder 254 , third clamping cylinder 261 , fourth clamping cylinder 271 . DETAILED DESCRIPTION
[0026] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application may be combined with each other.
[0027] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present application. In addition, the terms "first", "second", etc. are used only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the invention, unless otherwise specified, "multiple" means two or more.
[0028] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood by specific circumstances.
[0029] The technical solution of the present application will be described in detail below with reference to the accompanying drawings and in combination with embodiments.
[0030] Example
[0031] This embodiment provides a molding device that integrates molding and loading and unloading. Figure 1-Figure 3 , including a die 10, which is composed of an upper die 11 and a lower die 12. The upper die 11 and the lower die 12 are multi-stage dies with five stamping stations. The upper die 11 moves downward during stamping and cooperates with the stamping station of the lower die 12 to complete the stamping of the workpiece.
[0032] The transfer mechanism 20 includes a base plate 21, on which an X-axis cylinder and a linear guide are provided to push the first mounting plate 22 to slide along the X-axis, on which a Y-axis cylinder and a linear guide are provided to push the second mounting plate 23 to slide along the Y-axis direction, on which five Z-axis cylinders 24 are provided to extend and retract along the Z-axis direction, and on which a first transfer mechanism 25 is provided at the action output part of the middle Z-axis cylinder, and a second transfer mechanism 26 is provided at the two Z-axis cylinders 24 on one side of the first transfer mechanism 25, and a third transfer mechanism 27 is provided at the two Z-axis cylinders 24 on the other side. The transfer mechanism 20 realizes the precise positioning and movement of the first transfer mechanism 25, the second transfer mechanism 26 and the third transfer mechanism 27 in three-dimensional space through the coordinated action of the X-axis and the Y-axis and the independent action of the Z-axis. First, the position of the transfer mechanism on the plane is adjusted by sliding the X-axis and the Y-axis so that it is aligned with the stamping station where the material needs to be taken or discharged. Then, through the independent telescopic action of multiple Z-axis cylinders 24, the corresponding transfer mechanism is lowered to the height of the stamping station to clamp or place the workpiece. After the clamping or placement is completed, the workpiece is moved to the next target position through the coordinated action of the X-axis, Y-axis and Z-axis.
[0033] Reference Figure 4The first transplanting mechanism 25 includes a guide plate 251, an arc-shaped hole is provided on the guide plate 251, a connecting pin 252 is slidably installed in the arc-shaped hole, and the two ends of the connecting pin 252 are respectively connected to the first clamping cylinder 253 and the second clamping cylinder 254, the clamping jaws of the first clamping cylinder 253 are set as inclined clamping jaws, and the clamping jaws of the second clamping cylinder 254 are set as horizontal clamping jaws. The first transplanting mechanism 25 realizes the clamping and placement of the workpiece through the coordinated work of the first clamping cylinder 253 and the second clamping cylinder 254. The clamping jaws of the first clamping cylinder 253 are set as inclined clamping jaws, which are suitable for clamping workpieces of specific shapes; the clamping jaws of the second clamping cylinder 254 are set as horizontal clamping jaws, which are suitable for clamping workpieces of plane shapes. By sliding the connecting pin 252 in the arc-shaped hole of the guide plate 251, the angle of the clamping jaw can be adjusted to adapt to workpieces of different shapes and sizes. This design improves the flexibility and applicability of the first transplanting mechanism 25.
[0034] Preferably, in a molding device that integrates molding and loading and unloading of materials in this embodiment, the angle between the axial direction of the clamping jaw hole of the first clamping cylinder 253 and the Z-axis direction is 30-60°, and the central angle of the arc hole on the guide plate 251 is set to 30°-60°. In this embodiment, both angles are set to 50°.
[0035] Preferably, in a molding device of the present embodiment that integrates molding and loading and unloading, a loading end of the lower mold 12 is provided with a loading mechanism 30, the loading mechanism 30 includes an inclined material box 31, a stop block 32 is fixedly connected to the lower mold 12, a positioning block 33 is provided at one end of the stop block 32 close to the transplanting mechanism 20, and a pushing cylinder 34 is provided at the other end of the stop block 32, and the pushing cylinder 34 is used to push the material pipe on the stop block 32 to abut against the positioning block 33. The second transplanting mechanism 26 is located on the side close to the loading mechanism 30, and the second transplanting mechanism 26 includes at least one third clamping cylinder 261. The loading mechanism 30 realizes automatic loading of the workpiece through the coordinated work of the material box 31, the stop block 32, the positioning block 33 and the pushing cylinder 34. The workpiece is stored in the inclined material box 31 and automatically slides to the stop block 32 due to gravity. When the workpiece abuts the stop block 32, the push cylinder 34 is activated to push the workpiece on the stop block 32 to abut against the positioning block 33, thereby achieving accurate positioning of the workpiece. At this time, the third clamping cylinder 261 in the second transfer mechanism 26 can clamp the positioned workpiece and place it on the stamping station through the movement of the transfer mechanism.
[0036] Preferably, the present embodiment is a molding device that integrates molding and loading and unloading, and a plurality of stamping stations are arranged on the lower mold 12, and a first positioning cylinder 35 and a second positioning cylinder 36 are arranged on both sides of the first stamping station close to the stop block 32, and the first positioning cylinder 35 and the second positioning cylinder 36 are respectively used to push the product on the first stamping station for axial positioning.
[0037] Preferably, in a molding device that integrates molding and loading and unloading in this embodiment, the clamping jaws on the third clamping cylinder 261 are arranged as an L-shaped structure, and the clamping grooves of the clamping jaws open downward, which play a role in radially positioning the product on the stamping station when the Z-axis direction moves downward.
[0038] Preferably, in a molding device of this embodiment that integrates molding and loading and unloading, a third transferring mechanism 27 is provided on a third mounting plate on the side of the first transferring mechanism 25 away from the loading mechanism 30, and the third transferring mechanism 27 includes at least one fourth clamping cylinder 271. The action process of the second transferring mechanism 26 and the third transferring mechanism (composed of the fourth clamping cylinder 271) is similar to that of the first transferring mechanism 25, both of which clamp the workpiece by the clamping claws of the clamping cylinder and place the workpiece to a designated stamping station or position by moving the transferring mechanism. The third transferring mechanism 27 is specially configured with a second positioning cylinder, which can perform radial positioning when placing the workpiece to ensure the precise position of the workpiece on the stamping station.
[0039] Through the description of the above specific implementation methods, it can be seen that the molding device of the utility model that integrates molding and loading and unloading can realize the rapid and accurate transfer and transportation of products, improve production efficiency and reduce manufacturing costs. At the same time, due to the flexibility of the transplanting mechanism and the loading mechanism, the device can adapt to the stamping requirements of different sizes and shapes in the stamping process of each process of the product, increasing the applicability of the equipment.
[0040] Based on the above ideal embodiments of this application, the relevant staff can make various changes and modifications without departing from the technical concept of this application through the above description. The technical scope of this application is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A molding device that integrates molding and loading and unloading, comprising a mold (10), characterized in that: The mold (10) is configured as a multi-stage mold, comprising an upper mold (11) and a lower mold (12), and a transplanting mechanism (20) is disposed on the outer side of the lower mold (12); The transplanting mechanism (20) comprises a bottom plate (21), a first mounting plate (22) is slidably arranged on the bottom plate (21) along the X-axis, a second mounting plate (23) is slidably arranged on the first mounting plate (22) along the Y-axis direction, a plurality of Z-axis cylinders (24) which can telescope along the Z-axis direction are arranged on the second mounting plate (23), and the action output parts of the plurality of Z-axis cylinders are respectively provided with a first transplanting mechanism (25), a second transplanting mechanism (26) and a third transplanting mechanism (27); The first transplanting mechanism (25) comprises a guide plate (251), the guide plate (251) is provided with an arc-shaped hole, a connecting pin (252) is slidably installed in the arc-shaped hole, and the two ends of the connecting pin (252) are respectively connected to a first clamping cylinder (253) and a second clamping cylinder (254), the clamping claw of the first clamping cylinder (253) is configured as an inclined clamping claw, and the clamping claw of the second clamping cylinder (254) is configured as a horizontal clamping claw.
2. A molding device integrated with molding and loading and unloading according to claim 1, characterized in that: The angle between the axis direction of the clamping jaw hole of the first clamping cylinder (253) and the Z-axis direction is 30-60°.
3. A molding device integrated with molding and loading and unloading according to claim 2, characterized in that: The central angle of the arc-shaped hole on the guide plate (251) is set to 30°-60°.
4. A molding device integrated with molding and loading and unloading according to any one of claims 1 to 3, characterized in that: A feeding mechanism (30) is provided at the feeding end of the lower die (12), and the feeding mechanism (30) comprises a material box (31) arranged obliquely. A stop block (32) is fixedly connected to the lower die (12), and a positioning stop block (33) is provided at one end of the stop block (32) close to the transplanting mechanism (20), and a pushing cylinder (34) is provided at the other end of the stop block (32), and the pushing cylinder (34) is used to push the material pipe on the stop block (32) to abut against the positioning stop block (33).
5. The molding device integrated with molding and loading and unloading according to claim 4, characterized in that: The second transplanting mechanism (26) is located on a side close to the feeding mechanism (30), and the second transplanting mechanism (26) comprises at least one third clamping cylinder (261).
6. A molding device integrated with molding and loading and unloading according to claim 5, characterized in that: The lower die (12) is provided with a plurality of stamping stations, and a first positioning cylinder (35) and a second positioning cylinder (36) are respectively provided on both sides of the stamping station close to the stop block (32), and the first positioning cylinder (35) and the second positioning cylinder (36) are respectively used to push the product on the stamping station for axial positioning.
7. A molding device integrated with molding and loading and unloading according to claim 6, characterized in that: The cylinder body of the third clamping cylinder (261) is also connected with a cylinder arranged along the Z-axis direction, which is used to push the product on the stamping station for radial positioning.
8. The molding device integrated with molding and loading and unloading according to claim 7, characterized in that: A third transplanting mechanism (27) is arranged on a third mounting plate on a side of the first transplanting mechanism (25) away from the feeding mechanism (30), and the third transplanting mechanism (27) comprises at least one fourth clamping cylinder (271).