Anti-explosion valve welding equipment
By setting up multiple explosion-proof valve welding fixtures on the turntable of explosion-proof valve welding equipment, multiple station production and processing of battery cover plates is realized, the problem of low production efficiency of existing equipment is solved, and automated production efficiency is improved.
Patent Information
- Application Number
- CN202421232477.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The existing explosion-proof valve welding equipment has low production efficiency and is difficult to meet production and processing needs.
An explosion-proof valve welding equipment is designed, and a multiple explosion-proof valve welding fixture is installed on the turntable to realize the multi-station production and processing of the battery cover plate. The equipment includes a frame, a cover engraving and transfer device, a rotary table, a cover positioning mechanism, an explosion-proof valve loading mechanism, an explosion-proof valve positioning mechanism, a welding mechanism and a discharge mechanism.
Through multi-station production and processing, the automated production efficiency of explosion-proof valve welding is improved and the production and processing needs are met.
Smart Images

Figure CN222626752U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of explosion-proof valve welding, in particular to explosion-proof valve welding equipment. Background Art
[0002] The explosion-proof valve and the battery cover are fixed and assembled by welding. The existing explosion-proof valve welding equipment has low production efficiency and is difficult to meet production and processing needs. Utility Model Content
[0003] In view of the shortcomings of the prior art, the purpose of the utility model is to provide an explosion-proof valve welding equipment, on which a plurality of explosion-proof valve welding clamps are arranged on the turntable, which can realize multi-station production and processing of battery cover plates, and is conducive to improving the automated production efficiency of explosion-proof valve welding.
[0004] The embodiments of the present invention are implemented by the following technical solutions:
[0005] A kind of explosion-proof valve welding equipment comprises: a frame; a cover plate coding and transporting device, which is arranged on the frame; a turntable, which is rotatably mounted on the frame, and a plurality of explosion-proof valve welding fixtures are evenly distributed on the circumference of the turntable; a cover plate positioning mechanism, an explosion-proof valve feeding mechanism, an explosion-proof valve positioning mechanism, a welding mechanism and a unloading mechanism are arranged in sequence along the rotation direction of the turntable, and the explosion-proof valve welding fixture on the turntable can pass through the lower areas of the cover plate positioning mechanism, the explosion-proof valve feeding mechanism, the explosion-proof valve positioning mechanism, the welding mechanism and the unloading mechanism in sequence when the turntable rotates; the cover plate coding and transporting device is arranged opposite to the turntable, and the cover plate feeding mechanism is arranged between the two.
[0006] According to a preferred embodiment, the explosion-proof valve welding fixture includes: a base frame, which is installed on the turntable, and at least one welding station area is arranged on the base frame for assembling the battery cover; a clamping member is arranged corresponding to the welding station area and is used to fix the battery cover; the clamping member includes at least two pressing claws, and the pressing claws are rotatably installed on the base frame and are located on at least one side of the welding station area corresponding to them; the explosion-proof valve welding fixture also includes a driving member, which is used to drive the pressing claws to switch between an open state and a clamping state in a rotating manner; when the pressing claws are in an open state, the projection of the pressing claws in a direction perpendicular to the welding station area is outside the welding station area.
[0007] According to a preferred embodiment, the pressure claw is provided with a fixed rotating shaft and a sliding rotating shaft, the fixed rotating shaft is parallel to the sliding rotating shaft, the pressure claw is rotatably installed on the base frame through the fixed rotating shaft, and the driving member acts on the sliding rotating shaft; the pressure claw is provided with a clamping plane, and the fixed rotating shaft is located between the sliding rotating shaft and the clamping plane; the plane where the central axis of the fixed rotating shaft and the central axis of the sliding rotating shaft are located is defined as a reference plane, and the angle between the clamping plane and the reference plane is 0°-90°.
[0008] According to a preferred embodiment, the angle between the pressing plane and the reference plane is 30°-60°.
[0009] According to a preferred embodiment, the driving member includes a driving block and an integrated board, the driving block is arranged corresponding to the pressure claw, and all the driving blocks are fixedly installed on the integrated board; a sliding groove is opened on the driving block, and the sliding shaft is slidably embedded in the sliding groove; the integrated board is adjustably arranged on the base frame.
[0010] According to a preferred embodiment, the driving member also includes a driving source, which is arranged on the base frame, and the driving source is used to drive the integrated plate to move longitudinally so that the clamping plane approaches or moves away from the welding station area in a manner that the sliding shaft slides in the sliding groove and the pressing claw rotates around the central axis of the fixed shaft.
[0011] According to a preferred embodiment, a preload spring is provided between the base frame and the integrated plate, and the preload spring acts on the integrated plate so that the pressing plane has a movement tendency to approach the welding station area.
[0012] According to a preferred embodiment, all the pressure claws are linked together.
[0013] According to a preferred embodiment, the cover plate coding and transporting device includes: an upstream conveyor belt, installed on the frame, and a coding mechanism is arranged on its side for coding the battery cover plates on the upstream conveyor belt; a downstream conveyor belt, installed on the frame and arranged opposite to the turntable; a flipping mechanism, arranged between the upstream conveyor belt and the downstream conveyor belt, and the flipping mechanism can rotate unidirectionally to flip the battery cover plates on the upstream conveyor belt and transport them to the downstream conveyor belt.
[0014] According to a preferred embodiment, the upstream conveyor belt includes two first synchronous belts arranged at intervals, and the downstream conveyor belt includes two second synchronous belts arranged at intervals; the flipping mechanism includes an adsorption plate rotatably installed between the upstream conveyor belt and the downstream conveyor belt, the rotation axis of the adsorption plate is between the upstream conveyor belt and the downstream conveyor belt, and an adsorption part is provided on the adsorption plate. When the adsorption plate rotates, the contour line of the adsorption part passes through the area between the two first synchronous belts, and at the same time, the contour line of the adsorption part passes through the area between the two second synchronous belts.
[0015] According to a preferred embodiment, two adsorption parts are provided on the adsorption plate, and the central axis of the adsorption plate when rotating is defined as the rotation axis, and the two adsorption parts are symmetrical about the center of the rotation axis.
[0016] According to a preferred embodiment, the cover plate coding and transporting device further comprises a base plate, and the upstream conveyor belt, the downstream conveyor belt and the flipping mechanism are all mounted on the base plate; the adsorption plate is movably mounted on the base plate in the longitudinal direction.
[0017] According to a preferred embodiment, the cover plate coding and transporting device further includes a first correction component and a second correction component, wherein: the first correction component includes two first correction mechanisms arranged opposite to each other, the upstream conveyor belt is located between the two first correction mechanisms, and the battery cover plates on the upstream conveyor belt pass through the area between the two first correction mechanisms during the conveying process; the second correction component includes two second correction mechanisms arranged opposite to each other, the downstream conveyor belt is located between the two second correction mechanisms, and the battery cover plates on the downstream conveyor belt pass through the area between the two second correction mechanisms during the conveying process.
[0018] According to a preferred embodiment, the second correction mechanism includes a mounting frame, a second telescopic member is arranged on the mounting frame, a correction block is arranged at the telescopic end of the second telescopic member, a correction port is arranged on the correction block, the correction port is in the shape of a trumpet, and its large end is arranged toward the battery cover, the correction port passes through to the lower side surface of the correction block, the lower side surface of the correction block can extend to above the downstream conveyor belt, and in the longitudinal direction, the lower side surface of the correction block is lower than the upper side surface of the battery cover plate on the downstream conveyor belt.
[0019] According to a preferred embodiment, the bearing surface of the downstream conveyor belt has a height difference with the bearing surface of the upstream conveyor belt.
[0020] The technical solution of the embodiment of the utility model has at least the following advantages and beneficial effects:
[0021] The turntable of the utility model is provided with a plurality of welding fixtures for explosion-proof valves, which can realize multi-station production and processing of battery cover plates, and is beneficial to improving the automated production efficiency of explosion-proof valve welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0023] Figure 1 A schematic diagram of the three-dimensional structure of the explosion-proof valve welding equipment provided by the embodiment of the utility model;
[0024] Figure 2 A schematic diagram of a first three-dimensional structure of the explosion-proof valve welding fixture provided by an embodiment of the utility model when the pressure claw is in an open state;
[0025] Figure 3 for Figure 1 A partial enlarged schematic diagram of the structure at A in the middle;
[0026] Figure 4 A second three-dimensional structural schematic diagram of the explosion-proof valve welding fixture provided by the embodiment of the utility model when the pressure claw is in an open state;
[0027] Figure 5 A left-side structural schematic diagram of the clamp for welding explosion-proof valves provided in an embodiment of the utility model when the pressing claw is in an open state;
[0028] Figure 6 for Figure 4 Schematic diagram of the cross-sectional structure of the middle BB section;
[0029] Figure 7 A schematic diagram of the three-dimensional structure of the clamp for welding explosion-proof valves provided by the embodiment of the utility model when the pressing claws are in a tightened state;
[0030] Figure 8 A schematic diagram of the three-dimensional structure of the cover plate code engraving and transporting device provided in an embodiment of the utility model;
[0031] Fig. 9 A schematic diagram of a first three-dimensional structure of a flip mechanism provided in an embodiment of the utility model;
[0032] Fig.10 A second three-dimensional structural schematic diagram of the flipping mechanism provided in an embodiment of the utility model;
[0033] Fig.11A schematic diagram of the working state of the adsorption plate provided in the embodiment of the utility model;
[0034] Fig.12 for Figure 7 A partial enlarged schematic diagram of the structure at point C in the middle.
[0035] Icons: 001, rack; 1, welding fixture for explosion-proof valve; 10, base frame; 101, longitudinal plate; 102, transverse plate; 1021, through hole; 11, clamping member; 110, pressure claw; 1101, clamping plane; 1102, reference plane; 111, sliding shaft; 1111, roller; 112, fixed shaft; 12, base plate; 121, welding station area; 1210, negative pressure hole; 13, integrated board; 131, first board; 132, second plate; 133, extension rod; 14, preload spring; 15, fork frame; 16, drive block; 161, slide groove; 171, first slider; 172, first slide rail; 2, cover plate engraving and transfer device; 20, base plate; 201, auxiliary plate; 2011, lower extension plate; 2012, second slider; 202, main plate; 21, upstream conveyor belt; 210, first synchronous belt; 22, downstream conveyor belt; 220, second synchronous belt ; 23. Battery cover; 24. Coding mechanism; 25. Flip mechanism; 250. Adsorption plate; 251. Adsorption part; 2510. Vacuum suction cup; 252. First telescopic member; 253. Support plate; 2531. Sliding part; 25311. Second slide rail; 2532. Mounting part; 25321. Bottom plate; 25322. Bearing seat plate; 254. Driving motor; 255. Flip shaft; 256. Pulley; 26. First correction group Parts; 261, first correction mechanism; 27, second correction assembly; 271, second correction mechanism; 2710, mounting bracket; 2711, second telescopic member; 2712, correction block; 2713, correction port; 3, cover feeding mechanism; 4, turntable; 5, explosion-proof valve feeding mechanism; 6, cover positioning mechanism; 7, explosion-proof valve positioning mechanism; 8, welding mechanism; 9, unloading mechanism; X, first direction; Y, second direction; Z, third direction. DETAILED DESCRIPTION
[0036] For better understanding and implementation, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0037] In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0038] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.
[0039] Please refer to Figures 1 to 12 , an explosion-proof valve welding equipment, comprising a frame 001, a cover plate coding and transporting device 2 and a turntable 4, wherein the cover plate coding and transporting device 2 is arranged on the frame 001; the turntable 4 is rotatably installed on the frame 001, and a plurality of explosion-proof valve welding fixtures 1 are evenly distributed on the circumference of the turntable 4; it also includes a cover plate positioning mechanism 6, an explosion-proof valve feeding mechanism 5, an explosion-proof valve positioning mechanism 7, a welding mechanism 8 and a blanking mechanism 9 which are sequentially arranged along the rotation direction of the turntable 4, and when the explosion-proof valve welding fixture 1 on the turntable 4 rotates with the turntable 4, it can pass through the lower area of the cover plate positioning mechanism 6, the explosion-proof valve feeding mechanism 5, the explosion-proof valve positioning mechanism 7, the welding mechanism 8 and the blanking mechanism 9 in sequence; the cover plate coding and transporting device 2 is arranged opposite to the turntable 4, and a cover plate feeding mechanism 3 is arranged between the two. In this embodiment, the cover plate positioning mechanism 6, the explosion-proof valve feeding mechanism 5, the explosion-proof valve positioning mechanism 7, the welding mechanism 8, the cover plate feeding mechanism 3 and the unloading mechanism 9 are all arranged on the frame 001. When in use, the cover plate coding and transporting device 2 codes the battery cover plate 23 and transports it to the cover plate feeding mechanism 3, the cover plate feeding mechanism 3 grabs the battery cover plate 23 and transports it to the explosion-proof valve welding fixture 1, and then the turntable 4 rotates so that the battery cover plate 23 on the explosion-proof valve welding fixture 1 passes through the cover plate positioning mechanism 6, the explosion-proof valve feeding mechanism 5, the explosion-proof valve positioning mechanism 7, the welding mechanism 8 and the unloading mechanism 9 in sequence, thereby realizing the rapid welding of the explosion-proof valve on the battery cover plate 23. Here, a plurality of explosion-proof valve welding fixtures 1 are arranged on the turntable 4, which can realize the multi-station production and processing of the battery cover plate 23, which is conducive to improving the automated production efficiency of the explosion-proof valve welding.
[0040] Specifically, Figures 2 to 7As shown, the welding fixture 1 for explosion-proof valves includes a base frame 10 and a clamping member 11, wherein at least one welding station area 121 is provided on the base frame 10 for assembling the battery cover plate 23; the clamping member 11 is provided corresponding to the welding station area 121 for fixing the battery cover plate 23; the clamping member 11 includes at least two pressing claws 110, which are rotatably mounted on the base frame 10 and are located on at least one side of the welding station area 121 corresponding thereto; the welding fixture 1 for explosion-proof valves also includes a driving member for driving the pressing claws 110 to switch between an open state and a clamping state in a rotating manner; when the pressing claws 110 are in an open state, the projection of the pressing claws 110 in a direction perpendicular to the welding station area 121 is outside the welding station area 121. As shown in FIG. Figure 2 As shown, there are two welding stations 121, and the two welding stations 121 are spaced apart along the first direction X. Here, the pressing claw 110 is located on at least one side of the welding station 121, which means that the pressing claw 110 can be set not only at the end of the battery cover 23 in the length direction, but also at the side of the battery cover 23 in the width direction, so that the pressing claw 110 can be set in the specific position of the battery cover 23 in the length direction according to the specific position of the explosion-proof valve to better press the battery cover 23 to avoid the battery cover 23 from warping. Occurs, ensuring the negative pressure adsorption effect of the explosion-proof valve, which is beneficial to ensuring the welding quality of the explosion-proof valve and the battery cover 23; when the pressure claw 110 is in the open state, the projection of the pressure claw 110 in the direction perpendicular to the welding station area 121 is outside the welding station area 121, which ensures that the clamp has a large range of air avoidance after the pressure claw 110 is opened, ensuring the smooth loading and unloading of the battery cover 23; at the same time, at least one welding station area 121 can meet the simultaneous assembly and welding of the explosion-proof valve of at least one battery cover 23, which is beneficial to improving work efficiency. In other embodiments, the number and arrangement of the welding station areas 121 can be specifically set according to processing needs, and are not limited to Figure 2 The structural form shown.
[0041] It should be noted that, in this embodiment, Figure 2 As shown, the length direction of the battery cover plate 23 is the second direction Y, and the width direction of the battery cover plate 23 is the first direction X.
[0042] In this embodiment, all the pressing jaws 110 are linked together. The linkage of all the pressing jaws 110 can realize synchronous movement of all the pressing jaws 110, which reduces the driving cost of the pressing jaws 110 and is conducive to improving work efficiency.
[0043] Furthermore, if Figure 3 and Figure 6As shown, the pressing claw 110 is provided with a fixed rotating shaft 112 and a sliding rotating shaft 111, the fixed rotating shaft 112 is parallel to the sliding rotating shaft 111, the pressing claw 110 is rotatably mounted on the base frame 10 via the fixed rotating shaft 112, and the driving member acts on the sliding rotating shaft 111; the pressing claw 110 is provided with a clamping plane 1101, the fixed rotating shaft 112 is between the sliding rotating shaft 111 and the clamping plane 1101; the plane where the central axis of the fixed rotating shaft 112 and the central axis of the sliding rotating shaft 111 are located is defined as a reference plane 1102, and the angle between the clamping plane 1101 and the reference plane 1102 is α, 0°≤α≤90°. Preferably, 30°≤α≤60°, and more preferably, α=45°.
[0044] like Figure 2 , Figure 3 and Figure 7 As shown, when the pressure claw 110 is in an open state, the sliding shaft 111 is at the lower side of the fixed shaft 112; when the pressure claw 110 is in a clamped state, the sliding shaft 111 is at the upper side of the fixed shaft 112; when 30°≤α≤60°, a dead point can be prevented when the pressure claw 110 is driven to rotate, and at the same time, during the rotation of the pressure claw 110, the movement range of the sliding shaft 111 in the first direction X is small, which is conducive to improving the compactness of the assembly of the driving member and the pressure claw 110. In this embodiment, based on the structural design of the aforementioned explosion-proof valve welding fixture 1, its occupied space can be effectively reduced, which is conducive to arranging more stations of the explosion-proof valve welding fixture 1 along the circumferential direction on the turntable 4, thereby further improving the production efficiency of the explosion-proof valve welding equipment.
[0045] In this embodiment, the driving member includes a driving block 16 and an integrated board 13. The driving block 16 is arranged corresponding to the pressing claw 110. All driving blocks 16 are fixedly mounted on the integrated board 13. A sliding groove 161 is provided on the driving block 16. The sliding shaft 111 is slidably embedded in the sliding groove 161. The integrated board 13 is adjustably arranged on the base frame 10. Figure 3 As shown, all the driving blocks 16 are integrated on the integrated board 13 to realize the linkage of the driving blocks 16, thereby realizing the linkage of the pressure claw 110. When in use, the driving block 16 drives the sliding shaft 111 to rotate around the fixed shaft 112. During the process, the sliding shaft 111 can move in the sliding groove 161 along the extension direction of the sliding groove 161 to realize the motion transmission from the translation of the driving block 16 to the rotation of the pressure claw 110.
[0046] In order to reduce friction, Figure 3 As shown, a roller 1111 is mounted on the sliding shaft 111 , and the roller 1111 can roll or slide on the inner wall of the sliding groove 161 .
[0047] In this embodiment, the driving member also includes a driving source (not shown in the figure), which is arranged on the base frame 10, and is used to drive the integrated board 13 to move longitudinally, so that the clamping plane 1101 is close to or away from the welding station area 121 in the manner that the sliding shaft 111 slides in the slide groove 161 and the pressing claw 110 rotates around the central axis of the fixed shaft 112. Optionally, the driving source includes but is not limited to a telescopic member such as a cylinder, a hydraulic cylinder or an electric push rod, or other existing mechanical structures that can drive the integrated board 13 to move longitudinally. Figure 2 As shown, in this embodiment, the longitudinal direction is the third direction Z.
[0048] Furthermore, the base frame 10 includes a longitudinal plate 101 and a transverse plate 102 connected to each other, and the welding station area 121 and the pressing claw 110 are both arranged on the transverse plate 102; the longitudinal plate 101 is provided with a first slide rail 172 extending in the longitudinal direction, and the integrated board 13 is provided with a first slider 171 adapted to the first slide rail 172. Preferably, the longitudinal plate 101 and the transverse plate 102 are perpendicular. In this way, the assembly of the first slide rail 172 extending in the longitudinal direction is convenient, and the structures of the first slider 171 and the first slide rail 172 are simple, which can ensure the stability of the integrated board 13 in the longitudinal movement.
[0049] Furthermore, a preload spring 14 is provided between the base frame 10 and the integrated board 13, and the preload spring 14 acts on the integrated board 13 so that the pressing plane 1101 has a movement tendency to approach the welding station area 121. Figure 2 and Figure 7 As shown, when the pressure claw 110 is in the open state, the preload spring 14 is stretched to store energy. When the pressure claw 110 switches from the open state to the clamped state, the preload spring 14 can act on the integrated board 13 to make it move quickly upward in the longitudinal direction so that the pressure claw 110 can quickly reach the clamped state.
[0050] It should be noted that the pre-tensioning spring 14 here can realize part of the functions of the aforementioned driving source, that is, the pre-tensioning spring 14 always acts on the integrated board 13 to ensure that the pressure claw 110 always remains in a clamped state. When the pressure claw 110 needs to be switched to an open state, it is only necessary to pull the integrated board 13 downward in the longitudinal direction through external force.
[0051] In this embodiment, the integrated board 13 includes a first plate 131 and a second plate 132 connected to each other, the first plate 131 is parallel to the longitudinal plate 101, the second plate 132 is parallel to the transverse plate 102, the driving block 16 is connected to the second plate 132 through an extension rod 133, and the first slider 171 is installed on the first plate 131.
[0052] In this embodiment, a through hole 1021 is formed through the transverse plate 102 , and the driving block 16 can pass through the through hole 1021 .
[0053] In this embodiment, a negative pressure hole 1210 is provided through the horizontal plate 102, and the negative pressure hole 1210 extends to the welding station area 121 and is connected to the explosion-proof valve installation area. The negative pressure hole 1210 is externally connected to a negative pressure source. Under the action of the negative pressure source, the negative pressure hole 1210 can generate negative pressure in the explosion-proof valve installation area to adsorb and fix the explosion-proof valve.
[0054] In this embodiment, a base plate 12 is provided on the horizontal plate 102, and a welding station area 121 is located on the base plate 12. The base plate 12 corresponds to the welding station area 121. When there are multiple welding station areas 121, the multiple base plates 12 can be provided independently or integrally. The method of providing the welding station area 121 on the base plate 12 facilitates the replacement of the explosion-proof valve and the battery cover plate 23.
[0055] like Figure 3 As shown, a fork frame 15 is provided on the transverse plate 102 , and the pressing claw 110 is rotatably mounted on the fork frame 15 via a fixed rotating shaft 112 .
[0056] In this embodiment, the transverse plate 102 is located on the upper side of the turntable 4, and the longitudinal plate 101 passes through the turntable 4 and extends to the bottom of the turntable 4; the longitudinal plate 101 and / or the transverse plate 102 are fixedly connected to the turntable.
[0057] like Figures 8 to 12 As shown, the cover plate coding transfer device 2 includes an upstream conveyor belt 21, a downstream conveyor belt 22 and a flipping mechanism 25. A coding mechanism 24 is arranged on the side of the upstream conveyor belt 21 for coding the battery cover plate 23 on the upstream conveyor belt 21; the flipping mechanism 25 is arranged between the upstream conveyor belt 21 and the downstream conveyor belt 22. The flipping mechanism 25 can rotate unidirectionally to flip the battery cover plate 23 on the upstream conveyor belt 21 and then transport it to the downstream conveyor belt 22. In this embodiment, the coding mechanism 24 is used to engrave the battery cover 23 on the upstream conveyor belt 21. After the coded battery cover 23 moves to a predetermined position toward the downstream conveyor belt 22 under the action of the upstream conveyor belt 21, the flipping mechanism 25 grabs the battery cover 23 at the predetermined position and rotates 180° in one direction to realize the flipping of the battery cover 23 and transfer the battery cover 23 to the downstream conveyor belt 22, and then the coded and flipped battery cover 23 is transported to the explosion-proof valve welding station through the downstream conveyor belt 22 to facilitate the assembly and welding of the explosion-proof valve. The flipping mechanism 25 here realizes the flipping and transportation of the cover at the same time by unidirectional rotation, which can effectively improve production efficiency.
[0058] like Figure 8As shown, the upstream conveyor belt 21 includes two first synchronous belts 210 arranged at intervals, and the downstream conveyor belt 22 includes two second synchronous belts 220 arranged at intervals; the flip mechanism 25 includes an adsorption plate 250 rotatably installed between the upstream conveyor belt 21 and the downstream conveyor belt 22, the rotation axis of the adsorption plate 250 is between the upstream conveyor belt 21 and the downstream conveyor belt 22, and an adsorption portion 251 is provided on the adsorption plate 250. When the adsorption plate 250 rotates, the contour line of the adsorption portion 251 passes through the area between the two first synchronous belts 210, and at the same time, the contour line of the adsorption portion 251 passes through the area between the two second synchronous belts 220. In this way, when the adsorption portion 251 passes through the area between the synchronous belts, it is convenient to adsorb and grasp the battery cover plate 23 placed between the two first synchronous belts 210 and the two second synchronous belts 220. At the same time, the structural form of the adsorption portion 251 can be set as needed to achieve simultaneous grasping of multiple battery cover plates 23.
[0059] For example, in this embodiment, if Figure 8 and Fig. 9 As shown, the adsorption portion 251 includes a vacuum suction cup 2510. Two groups of vacuum suction cups 2510 may be provided at one end of the adsorption plate 250 in the length direction, so that two battery cover plates 23 can be grasped simultaneously.
[0060] like Figures 9 to 11 As shown, two adsorption parts 251 are provided on the adsorption plate 250, and the central axis of the adsorption plate 250 when rotating is defined as the rotation axis, and the two adsorption parts 251 are symmetrical about the rotation axis. In this embodiment, the adsorption plate 250 is rotatably installed between the upstream conveyor belt 21 and the downstream conveyor belt 22 through the flip shaft 255, and the rotation axis is the central axis of the flip shaft 255. With such a configuration, two cover plate transfers between the upstream conveyor belt 21 and the downstream conveyor belt 22 can be achieved when the adsorption plate 250 rotates one circle, which can further improve work efficiency.
[0061] like Figures 8 to 11 As shown, in this embodiment, in order to ensure the stability of the battery cover plate 23 and avoid the interference between the two adsorption parts 251, the bearing surface of the downstream conveyor belt 22 and the bearing surface of the upstream conveyor belt 21 have a height difference. The cover plate engraving and transporting device 2 also includes a base plate 20, and the upstream conveyor belt 21, the downstream conveyor belt 22 and the flip mechanism 25 are all installed on the base plate 20; the adsorption plate 250 is movably installed on the base plate 20 in the longitudinal direction. Fig.11As shown, when in use, after the adsorption portion 251 on the downstream conveyor belt 22 is separated from the battery cover plate 23, the downstream conveyor belt 22 carries away the battery cover plate 23. During the process, the adsorption plate 250 moves upward until the adsorption portion 251 close to the upstream conveyor belt 21 contacts the lower side of the battery cover plate 23 on the upstream conveyor belt 21 and stops the longitudinal movement. Subsequently, the adsorption portion 251 grabs the battery cover plate 23 on the upstream conveyor belt 21 and flips 180°, and then moves downward in the longitudinal direction to reach the downstream conveyor belt 22, thereby forming a cycle. It should be noted that the rotation and longitudinal movement of the adsorption plate 250 can be performed in steps or simultaneously.
[0062] like Fig. 9 and Fig.10 As shown, the flip mechanism 25 also includes a first telescopic member 252 and a support plate 253 disposed on the base plate 20, the support plate 253 is slidably connected to the base plate 20, the first telescopic member 252 acts on the support plate 253 so that the support plate 253 can move longitudinally relative to the base plate 20; the adsorption plate 250 is rotatably mounted on the support plate 253. Here, the base plate 20 includes a main plate 202 and a sub-plate 201, the sub-plate 201 is detachably mounted on the main plate 202, and a lower extension plate 2011 is disposed on the sub-plate 201, and the lower extension plate 2011 penetrates the main plate 202 and extends downward longitudinally. The first telescopic member 252 is mounted on the auxiliary plate 201, the support plate 253 is provided with a second slide rail 25311 extending in the longitudinal direction, the lower extension plate 2011 is provided with a second slider 2012 adapted to the second slide rail 25311, and the telescopic end of the first telescopic member 252 acts on the support plate 253 so that it can move in the longitudinal direction in a manner that the second slide rail 25311 and the second slider 2012 slide relative to each other, thereby realizing the longitudinal movement of the adsorption plate 250. In this embodiment, the support plate 253 includes a sliding portion 2531 and a mounting portion 2532 connected to each other, the sliding portion 2531 is slidably connected to the base plate 20, the mounting portion 2532 includes a bottom plate 25321 and two bearing seat plates 25322 arranged oppositely, the bearing seat plates 25322 are mounted on the sliding portion 2531 through the bottom plate 25321, and the adsorption plate 250 is rotatably mounted between the two bearing seat plates 25322 through the flip shaft 255. Specifically, the sliding portion 2531 can pass through the sub-plate 201 , and the second slide rail 25311 is installed on the sliding portion 2531 .
[0063] In this embodiment, the substrate 20 is installed on the frame 001 .
[0064] In this embodiment, a driving motor 254 is provided on the bottom plate 25321, and pulleys 256 are provided on the output end of the driving motor 254 and the flip shaft 255. The driving motor 254 drives the flip shaft 255 to rotate through belt transmission, thereby driving the adsorption plate 250 to rotate.
[0065] like Figure 8 and Fig.12 As shown, the cover plate engraving and transporting device 2 also includes a first correction component 26 and a second correction component 27, wherein: the first correction component 26 includes two first correction mechanisms 261 arranged opposite to each other, the upstream conveyor belt 21 is located between the two first correction mechanisms 261, and the battery cover plate 23 on the upstream conveyor belt 21 passes through the area between the two first correction mechanisms 261 during the conveying process; the second correction component 27 includes two second correction mechanisms 271 arranged opposite to each other, the downstream conveyor belt 22 is located between the two second correction mechanisms 271, and the battery cover plate 23 on the downstream conveyor belt 22 passes through the area between the two second correction mechanisms 271 during the conveying process. In this embodiment, the first correction component 26 and the second correction component 27 are both used to adjust the posture of the battery cover plate 23 for easy grasping, and the structures of the two can be the same. Here, the second correction component 27 is taken as an example for explanation.
[0066] Specifically, Figure 8 and Fig.12 As shown, the second correction mechanism 271 includes a mounting frame 2710 arranged on the substrate 20, and a second telescopic member 2711 is arranged on the mounting frame 2710, and a correction block 2712 is arranged at the telescopic end of the second telescopic member 2711, and a correction port 2713 is arranged on the correction block 2712. The correction port 2713 is in a trumpet shape, and its large end is arranged toward the battery cover 23. The correction port 2713 passes through to the lower side surface of the correction block 2712, and the lower side surface of the correction block 2712 can extend to above the downstream conveyor belt 22, and in the longitudinal direction, the lower side surface of the correction block 2712 is lower than the upper side surface of the battery cover 23 on the downstream conveyor belt 22. With such arrangement, when the battery cover 23 approaches the second correction mechanism 271, the second telescopic member 2711 drives the correction block 2712 to move toward the battery cover 23, so that the end of the battery cover 23 in the length direction is received in the correction opening 2713. Since the correction opening 2713 is in the shape of a trumpet, in the process of the second telescopic member 2711 driving the correction block 2712 to approach the battery cover 23, the two oppositely arranged second correction mechanisms 271 simultaneously act on the same battery cover 23 to position it and adjust it to a fixed posture. At this time, the downstream conveyor belt 22 stops, and the second telescopic member 2711 drives the correction block 2712 to disengage from the battery cover 23, so as to realize the positioning and posture adjustment of the battery cover 23 on the downstream conveyor belt 22, so as to facilitate the automatic grasping of the subsequent process.
[0067] In this embodiment, optionally, the first telescopic member 252 and the second telescopic member 2711 include but are not limited to a cylinder, a hydraulic cylinder and an electric push rod.
[0068] In this embodiment, the adsorption plate 250 can be an integrated structural design or a split structural design. When it is a split structure, the two parts on both sides of the flip axis 255 are fixed to the flip axis 255 at the same time and rotate synchronously.
[0069] In this embodiment, the cover plate feeding mechanism 3 is used to transfer the battery cover plate 23 on the downstream conveyor belt 22 to the explosion-proof valve welding fixture 1, and can be grabbed by negative pressure adsorption; the cover plate positioning mechanism 6 adopts a protrusion adapted to the explosion-proof valve installation area structure, and cooperates with the hole structure of the explosion-proof valve assembly position on the battery cover plate 23 to achieve positioning; the explosion-proof valve feeding mechanism 5 adopts a conveyor belt, a robotic arm and a negative pressure adsorption structure to grab and transfer the explosion-proof valve to the explosion-proof valve welding fixture 1 and the battery cover plate 23; the explosion-proof valve positioning mechanism 7 adopts a flexible structure to rub the explosion-proof valve into the hole structure on the battery cover plate 23; the welding mechanism 8 adopts laser welding to weld the explosion-proof valve to the battery cover plate 23; the unloading mechanism 9 adopts a conveyor belt, a robotic arm and a negative pressure adsorption structure to transfer the welded product.
[0070] The cover plate feeding mechanism 3, the cover plate positioning mechanism 6, the explosion-proof valve feeding mechanism 5, the explosion-proof valve positioning mechanism 7, the welding mechanism 8 and the unloading mechanism 9 are all existing designs, and can be adaptively adjusted according to the station design on the explosion-proof valve welding fixture 1, which will not be repeated here.
[0071] The technical means disclosed in the solution of the utility model are not limited to the technical means disclosed in the above-mentioned implementation mode, but also include technical solutions composed of any combination of the above technical features. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the utility model, and these improvements and modifications are also regarded as the protection scope of the utility model.
Claims
1. An explosion-proof valve welding device, characterized in that: include: Rack(001); A cover plate coding and transporting device (2) is arranged on the frame (001); A turntable (4) is rotatably mounted on the frame (001), and a plurality of welding fixtures (1) for explosion-proof valves are evenly distributed on the circumference of the turntable (4); A cover plate positioning mechanism (6), an explosion-proof valve feeding mechanism (5), an explosion-proof valve positioning mechanism (7), a welding mechanism (8) and a blanking mechanism (9) are sequentially arranged along the rotation direction of the turntable (4); when the explosion-proof valve welding fixture (1) on the turntable (4) rotates along with the turntable (4), it can sequentially pass through the areas below the cover plate positioning mechanism (6), the explosion-proof valve feeding mechanism (5), the explosion-proof valve positioning mechanism (7), the welding mechanism (8) and the blanking mechanism (9); The cover plate coding and transporting device (2) is arranged opposite to the turntable (4), and a cover plate feeding mechanism (3) is arranged between the two.
2. The explosion-proof valve welding equipment according to claim 1, characterized in that: The explosion-proof valve welding fixture (1) comprises: A base frame (10) is mounted on the turntable (4), and at least one welding station area (121) is provided on the base frame (10) for assembling a battery cover plate; A pressing member (11), arranged corresponding to the welding station area (121), and used for fixing the battery cover; The clamping member (11) comprises at least two clamping claws (110), and the clamping claws (110) are rotatably mounted on the base frame (10) and are located on at least one side of the corresponding welding station area (121); The explosion-proof valve welding fixture (1) further comprises a driving member for driving the pressing claw (110) to switch between an open state and a pressing state in a rotational manner; When the pressing claw (110) is in an open state, the projection of the pressing claw (110) in a direction perpendicular to the welding station area (121) is outside the welding station area (121).
3. The explosion-proof valve welding equipment according to claim 2, characterized in that: The pressing claw (110) is provided with a fixed rotating shaft (112) and a sliding rotating shaft (111), the fixed rotating shaft (112) is parallel to the sliding rotating shaft (111), the pressing claw (110) is rotatably mounted on the base frame (10) via the fixed rotating shaft (112), and the driving member acts on the sliding rotating shaft (111); The pressing claw (110) is provided with a pressing plane (1101), and the fixed rotating shaft (112) is located between the sliding rotating shaft (111) and the pressing plane (1101); The plane where the central axis of the fixed rotating shaft (112) and the central axis of the sliding rotating shaft (111) are located is defined as a reference plane (1102), and the angle between the clamping plane (1101) and the reference plane (1102) is 0°-90°.
4. The explosion-proof valve welding equipment according to claim 3, characterized in that: The angle between the pressing plane (1101) and the reference plane (1102) is 30°-60°.
5. The explosion-proof valve welding equipment according to claim 3, characterized in that: The driving member comprises a driving block (16) and an integrated board (13); the driving block (16) is arranged corresponding to the pressing claw (110), and all the driving blocks (16) are fixedly mounted on the integrated board (13); The driving block (16) is provided with a slide groove (161), and the sliding shaft (111) is slidably embedded in the slide groove (161); The integrated board (13) is adjustably arranged on the base frame (10).
6. The explosion-proof valve welding equipment according to claim 5, characterized in that: The driving member also includes a driving source, which is arranged on the base frame (10) and is used to drive the integrated board (13) to move longitudinally so that the clamping plane (1101) approaches or moves away from the welding station area (121) in a manner in which the sliding shaft (111) slides in the sliding groove (161) and the pressing claw (110) rotates around the central axis of the fixed shaft (112).
7. The explosion-proof valve welding equipment according to claim 6, characterized in that: A preload spring (14) is provided between the base frame (10) and the integrated plate (13), and the preload spring (14) acts on the integrated plate (13) so that the pressing plane (1101) has a movement tendency to approach the welding station area (121).
8. The explosion-proof valve welding equipment according to claim 2, characterized in that: All the pressing claws (110) are linked together.
9. The explosion-proof valve welding equipment according to any one of claims 1 to 8, characterized in that: The cover plate code engraving and transporting device (2) comprises: An upstream conveyor belt (21) is installed on the frame (001), and a coding mechanism (24) is provided on its side for coding the battery cover plate (23) on the upstream conveyor belt (21); A downstream conveyor belt (22) is mounted on the frame (001) and is arranged opposite to the turntable (4); The flipping mechanism (25) is arranged between the upstream conveyor belt (21) and the downstream conveyor belt (22), and the flipping mechanism (25) can rotate unidirectionally to flip the battery cover plate (23) on the upstream conveyor belt (21) and then transport it to the downstream conveyor belt (22).
10. The explosion-proof valve welding equipment according to claim 9, characterized in that: The upstream conveyor belt (21) includes two first synchronous belts (210) arranged at intervals, and the downstream conveyor belt (22) includes two second synchronous belts (220) arranged at intervals; The flipping mechanism (25) comprises an adsorption plate (250) rotatably mounted between an upstream conveyor belt (21) and a downstream conveyor belt (22); the rotation axis of the adsorption plate (250) is located between the upstream conveyor belt (21) and the downstream conveyor belt (22); an adsorption portion (251) is provided on the adsorption plate (250); when the adsorption plate (250) rotates, the contour line of the adsorption portion (251) passes through the area between the two first synchronous belts (210); and at the same time, the contour line of the adsorption portion (251) passes through the area between the two second synchronous belts (220).
11. The explosion-proof valve welding equipment according to claim 10, characterized in that: The adsorption plate (250) is provided with two adsorption parts (251), and the central axis of the adsorption plate (250) when rotating is defined as the rotation axis, and the two adsorption parts (251) are symmetrical about the center of the rotation axis.
12. The explosion-proof valve welding equipment according to claim 10 or 11, characterized in that: The cover plate code engraving and transporting device (2) further comprises a base plate (20), and the upstream conveyor belt (21), the downstream conveyor belt (22) and the turning mechanism (25) are all mounted on the base plate (20); The adsorption plate (250) is movably mounted on the base plate (20) in the longitudinal direction.
13. The explosion-proof valve welding equipment according to claim 9, characterized in that: The cover plate code engraving and transporting device (2) further comprises a first correction component (26) and a second correction component (27), wherein: The first correction component (26) comprises two first correction mechanisms (261) arranged opposite to each other, the upstream conveyor belt (21) is located between the two first correction mechanisms (261), and the battery cover plate (23) on the upstream conveyor belt (21) passes through the area between the two first correction mechanisms (261) during the conveying process; The second correction component (27) comprises two second correction mechanisms (271) arranged opposite to each other, the downstream conveyor belt (22) is located between the two second correction mechanisms (271), and the battery cover plate (23) on the downstream conveyor belt (22) passes through the area between the two second correction mechanisms (271) during the conveying process.
14. The explosion-proof valve welding equipment according to claim 13, characterized in that: The second correction mechanism (271) includes a mounting frame (2710), on which a second telescopic member (2711) is arranged, and a correction block (2712) is arranged at the telescopic end of the second telescopic member (2711), and a correction opening (2713) is arranged on the correction block (2712), the correction opening (2713) is in a trumpet shape, and its large end is arranged toward the battery cover (23), the correction opening (2713) passes through to the lower side of the correction block (2712), the lower side of the correction block (2712) can extend to above the downstream conveyor belt (22), and in the longitudinal direction, the lower side of the correction block (2712) is lower than the upper side of the battery cover (23) on the downstream conveyor belt (22).
15. The explosion-proof valve welding equipment according to claim 9, characterized in that: The downstream conveyor belt (22) has a bearing surface with a height difference from the bearing surface of the upstream conveyor belt (21).
Citation Information
Cited By
Anti-explosion valve welding control method and system for battery combination cover plate
CN120286923A