Grinding machine for machining linear guide rail

By designing protective covers, dust collection systems and dust-proof brushes on the linear guide processing grinder, the problem of debris splash is solved, the working environment and operator safety is improved, and the processing accuracy is improved.

CN222627263UActive Publication Date: 2025-03-18YIXING SHUNDU AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202420453696.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-11
Publication Date
2025-03-18
Estimated Expiration
2034-03-11

AI Technical Summary

Technical Problem

The debris produced by existing linear guide processing grinders are prone to splash during the grinding process, resulting in the working environment pollution and the risk of operator injury.

Method used

A linear guide rail processing grinder including a protective cover, a dust collection system and a dust-proof brush is designed. The protective cover shields the grinding mechanism and the fixture mechanism to prevent debris from splashing; the dust collection system collects debris through the communication hole and dust collecting bucket; the dust-proof brush prevents debris from flowing out at the inlet and outlet.

Benefits of technology

It effectively avoids debris splashing, protects the working environment and operators' safety, and at the same time, it conveniently collects and handles debris through the dust collection system, improving processing accuracy.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222627263U_ABST
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Abstract

The utility model discloses a linear guide rail machining grinding machine which comprises a fixed base, supporting columns are arranged at the four corners of the fixed base, a workbench is arranged on the supporting columns, a grinding mechanism and a clamp mechanism are arranged on the workbench, a protective cover is arranged on the workbench, and the grinding mechanism and the clamp mechanism are both located on the inner side of the protective cover. The two ends of the protective cover are provided with a feeding port and a discharging port respectively, dustproof brushes are arranged on the feeding port and the discharging port respectively, multiple sets of communicating holes are formed in the workbench, a dust collecting hopper communicated with the communicating holes is arranged at the lower end of the workbench, the lower end of the dust collecting hopper is communicated with a discharging box, a dust collecting drawer is movably connected into the discharging box, and a handle is arranged on the dust collecting drawer. Compared with the prior art, the grinding machine has the advantages that chippings are prevented from splashing during grinding operation, the working environment is protected, meanwhile, the chippings moving at a high speed are prevented from making contact with operators, and the protection capacity for the operators is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of grinders, in particular to a grinder for machining linear guide rails. Background Art

[0002] Linear guides are also called linear rails, slide rails, linear guides, and linear slides. They can be divided into three types: roller linear guides, cylindrical linear guides, and ball linear guides. Linear guides are used in high-precision or high-speed linear reciprocating motion occasions, and can bear a certain torque. They can achieve high-precision linear motion under high load conditions. During the processing and production of linear guides, grinders are required to polish their surfaces and sides.

[0003] The linear guide rail processing grinder currently in use is usually composed of a workbench, a clamping mechanism and a grinding mechanism. The clamping mechanism and the grinding mechanism are arranged on the workbench. The clamping mechanism fixes the linear guide rail and then the linear guide rail is ground by the grinding mechanism. When the linear guide rail processing grinder of this structure is in use, since the clamping mechanism and the grinding mechanism are both exposed on the workbench, when the grinding mechanism is working, the debris generated is easy to splash, which can easily cause pollution to the working environment. At the same time, the high-speed moving debris comes into contact with the operator, which can easily cause injury to the operator. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a grinding machine for machining a linear guide rail which can avoid splashing of debris.

[0005] In order to solve the above technical problems, the technical solution provided by the utility model is: a grinder for linear guide rail processing, comprising a fixed base, support columns are provided at the four corners of the fixed base, a workbench is provided on the support columns, a grinding mechanism and a clamping mechanism are provided on the workbench, a protective cover is provided on the workbench, the grinding mechanism and the clamping mechanism are both located on the inner side of the protective cover, a feed port and a discharge port are respectively provided at both ends of the protective cover, dust-proof brushes are provided on the feed port and the discharge port, a plurality of groups of connecting holes are provided on the workbench, a dust collecting hopper connected to the connecting holes is provided at the lower end of the workbench, a discharge box is provided at the lower end of the dust collecting hopper, a dust collecting drawer is movably connected in the discharge box, and a handle is provided on the dust collecting drawer.

[0006] As an improvement, the grinding mechanism includes a mounting frame arranged on the workbench, the mounting frame is provided with a mounting platform, the mounting platform is provided with an electric push rod, the telescopic end of the electric push rod is provided with a connecting plate, the connecting plate is provided with a fixing frame, the fixing frame is provided with a motor, and a grinding piece is provided at the click output end.

[0007] As an improvement, the clamping mechanism includes a positioning table symmetrically arranged on the workbench, a fixed plate corresponding to the positioning table is provided on the workbench, a hydraulic push rod is provided on the positioning table, the telescopic end of the hydraulic push rod extends out of the fixed plate, the telescopic end of the hydraulic push rod is slidably connected to the fixed plate, the telescopic end of the hydraulic push rod is provided with a matching plate, and the matching plate is provided with a limit plate.

[0008] As an improvement, an anti-wear pad is provided on the side of the limit plate away from the mating plate, and multiple groups of anti-wear pads are arranged at equal intervals to avoid damage to the appearance of the linear guide when clamping the linear guide, thereby improving the ability to protect the appearance of the linear guide.

[0009] As an improvement, a heat dissipation grille is provided at the upper end of the protective cover, and the heat dissipation grille is composed of a plurality of groups of equidistantly arranged bars, so as to improve the heat dissipation performance of the protective cover.

[0010] As an improvement, an observation window is provided on the protective cover to conveniently observe the processing and polishing conditions of the linear guide rail inside the protective cover.

[0011] As an improvement, a plurality of groups of mounting holes are symmetrically provided on the fixed base, and the mounting holes penetrate the fixed base, so that the fixed base can be easily installed.

[0012] As an improvement, the feed port and the discharge port are both semi-arc structures, and the dust-proof brush is composed of multiple groups of bristles, and the bristles are made of elastic material to prevent debris from flowing out of the protective cover through the feed port and the discharge port, thereby improving protection for the environment and operators.

[0013] The advantages of the utility model compared with the prior art are:

[0014] 1. The protective cover shields the grinding mechanism and the fixture mechanism to prevent debris from splashing during grinding operations, protect the working environment, and at the same time, prevent high-speed moving debris from contacting the operator, thereby improving the protection of the operator;

[0015] 2. The debris generated during the grinding operation enters the dust collection drawer in the discharge box through the connecting hole and the dust collection hopper, which is convenient for collecting and dumping the debris, and avoids the accumulation of debris on the workbench, which affects the processing accuracy of the linear guide rail. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of a grinding machine for linear guide rail processing in the utility model. Figure 1 .

[0017] Figure 2 This is a schematic diagram of the structure of a grinding machine for linear guide rail processing in the utility model. Figure 2 .

[0018] Figure 3 This is a schematic diagram of the structure of a grinding machine for linear guide rail processing in the utility model. Figure 3 .

[0019] Figure 4 It is an enlarged view of part A of a grinding machine for machining a linear guide rail of the utility model.

[0020] As shown in the figure: 1. Fixed base; 2. Support column; 3. Workbench; 4. Protective cover; 5. Observation window; 6. Heat dissipation grille; 7. Feed inlet; 8. Discharge outlet; 9. Dust brush; 10. Mounting frame; 11. Mounting table; 12. Electric push rod; 13. Fixed frame; 14. Motor; 15. Connecting plate; 16. Grinding disc; 17. Positioning table; 18. Hydraulic push rod; 19. Fixed plate; 20. Matching plate; 21. Limit plate; 22. Anti-wear pad; 23. Connecting hole; 24. Dust hopper; 25. Unloading box; 26. Dust drawer; 27. Handle; 28. Mounting hole. DETAILED DESCRIPTION

[0021] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0022] Combined with Figure 1 To Attachment Figure 4 The support column 2 is provided with a workbench 3, and the support column 2 is provided with a workbench 3. The support column 2 supports the workbench 3 and can make the workbench 3 at a height convenient for operation, thereby improving the convenience of operation. The workbench 3 is provided with a grinding mechanism and a clamping mechanism, and the workbench 3 is provided with a protective cover 4. The grinding mechanism and the clamping mechanism are both located on the inner side of the protective cover 4. The two ends of the protective cover 4 are respectively provided with a feed port 7 and a discharge port 8. The feed port 7 and the discharge port 8 are both provided with a dustproof brush 9. The feed port 7 and the discharge port 8 are both semi-arc structures. The dustproof brush 9 is composed of a plurality of groups of bristles, and the bristles are made of elastic material. When the linear guide is put into the protective cover 4 through the feed port 7, the bristles on the dustproof brush 9 of the feed port 7 abut against the linear guide and deform, so as to brush off the debris on the linear guide and prevent the debris from entering the protective cover. Protective cover 4, when the linear guide rail is out of contact with the dust-proof brush 9, the bristles on the dust-proof brush 9 rebound and reset, and the dust-proof brush 9 on the discharge port 8 can clean the debris remaining on the processed linear guide rail to avoid bringing the debris out of the protective cover 4, a plurality of connecting holes 23 are provided on the workbench 3, a dust collecting hopper 24 connected to the connecting holes 23 is provided at the lower end of the workbench 3, a discharge box 25 is connected at the lower end of the dust collecting hopper 24, a dust collecting drawer 26 is movably connected in the discharge box 25, and a handle 27 is provided on the dust collecting drawer 26, and a heat dissipation grille 6 is provided at the upper end of the protective cover 4, the heat dissipation grille 6 is composed of a plurality of groups of equidistantly arranged bars, and the spacing between the bars is smaller than the size of the debris generated during grinding, and the debris generated during grinding cannot fly out of the protective cover 4 through the heat dissipation grille 6, and an observation window 5 is provided on the protective cover 4, and a plurality of mounting holes 28 are symmetrically provided on the fixed base 1, and the mounting holes 28 pass through the fixed base 1.

[0023] Combined with Figure 2 To Attachment Figure 4 The grinding mechanism includes a mounting frame 10 arranged on the workbench 3. The mounting frame 10 is a U-shaped structure to save installation space. A mounting platform 11 is provided on the mounting frame 10. An electric push rod 12 is provided on the mounting platform 11. A connecting plate 15 is provided at the telescopic end of the electric push rod 12. A fixing frame 13 is provided on the connecting plate 15. A motor 14 is provided on the fixing frame 13. A grinding sheet 16 is provided at the output end of the click. The click drives the grinding sheet 16 to rotate at a high speed to grind the linear guide rail.

[0024] Combined with Figure 2 To Attachment Figure 4 The clamping mechanism includes a positioning table 17 symmetrically arranged on the workbench 3, a fixed plate 19 corresponding to the positioning table 17 is arranged on the workbench 3, a hydraulic push rod 18 is arranged on the positioning table 17, the telescopic end of the hydraulic push rod 18 extends out of the fixed plate 19, the telescopic end of the hydraulic push rod 18 is slidably connected with the fixed plate 19, the telescopic end of the hydraulic push rod 18 is provided with a matching plate 20, and the matching plate 20 is provided with a limit plate 21. The two limit plates 21 are close to each other and abut against the side of the linear guide rail, so as to clamp the linear guide rail. The limit plate 21 is provided with an anti-wear pad 22 on the side away from the matching plate 20, and multiple groups of anti-wear pads 22 are arranged at equal intervals.

[0025] In the specific implementation of the utility model, the linear guide to be polished is placed into the protective cover 4 through the feed port 7 and placed between the clamping mechanisms. The hydraulic push rod 18 is operated to extend, and the hydraulic push rod 18 drives the limit plate 21 to approach and abut against the side of the linear guide. The symmetrically arranged limit plates 21 clamp and fix the linear guide. At this time, the motor 14 is started, and the motor 14 drives the polishing sheet 16 to rotate at a high speed. The electric push rod 12 is operated to extend, so that the high-speed rotating polishing sheet 16 contacts with the linear guide, thereby The linear guide rail is polished, and the debris generated during the polishing process splashes and contacts the inner wall of the protective cover 4. Under the action of gravity, the debris passes through the connecting hole 23 and the dust hopper 24 into the dust drawer 26 in the lower left corner for collection. The dust drawer 26 can be taken out by pulling the handle 27, and the debris in the dust drawer 26 can be dumped. After the polishing of the linear guide rail is completed, the hydraulic push rod 18 is operated to shorten so that the limit plate 21 is away from the linear guide rail, and the linear guide rail can be taken out through the discharge port 8 to complete the polishing operation of the linear guide rail.

[0026] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.

Claims

1. A grinding machine for machining a linear guide rail, comprising a fixed base (1), wherein the fixed base (1) is provided with support columns (2) at four corners, a workbench (3) is provided on the support columns (2), and a grinding mechanism and a clamping mechanism are provided on the workbench (3), wherein: The workbench (3) is provided with a protective cover (4), the grinding mechanism and the clamping mechanism are both located inside the protective cover (4), the two ends of the protective cover (4) are respectively provided with a feed port (7) and a discharge port (8), the feed port (7) and the discharge port (8) are both provided with dust-proof brushes (9), the workbench (3) is provided with a plurality of groups of connecting holes (23), the lower end of the workbench (3) is provided with a dust collecting hopper (24) connected with the connecting holes (23), the lower end of the dust collecting hopper (24) is connected with a discharge box (25), a dust collecting drawer (26) is movably connected in the discharge box (25), and a handle (27) is provided on the dust collecting drawer (26).

2. A linear guide rail machining grinding machine according to claim 1, characterized in that: The grinding mechanism comprises a mounting frame (10) arranged on a workbench (3), a mounting platform (11) being arranged on the mounting frame (10), an electric push rod (12) being arranged on the mounting platform (11), a connecting plate (15) being arranged at the telescopic end of the electric push rod (12), a fixing frame (13) being arranged on the connecting plate (15), a motor (14) being arranged on the fixing frame (13), and a grinding sheet (16) being arranged at the output end.

3. A linear guide rail machining grinding machine according to claim 1, characterized in that: The clamp mechanism comprises a positioning platform (17) symmetrically arranged on the workbench (3), a fixing plate (19) corresponding to the positioning platform (17) is arranged on the workbench (3), a hydraulic push rod (18) is arranged on the positioning platform (17), a telescopic end of the hydraulic push rod (18) extends out of the fixing plate (19), the telescopic end of the hydraulic push rod (18) is slidably connected to the fixing plate (19), a matching plate (20) is arranged at the telescopic end of the hydraulic push rod (18), and a limiting plate (21) is arranged on the matching plate (20).

4. A linear guide rail machining grinding machine according to claim 3, characterized in that: An anti-wear pad (22) is provided on the side of the limiting plate (21) away from the matching plate (20), and a plurality of groups of anti-wear pads (22) are arranged at equal distances.

5. The linear guide rail grinding machine according to claim 1, characterized in that: A heat dissipation grille (6) is provided at the upper end of the protective cover (4), and the heat dissipation grille (6) is composed of a plurality of groups of equidistantly arranged grid bars.

6. A linear guide rail machining grinding machine according to claim 1, characterized in that: The protective cover (4) is provided with an observation window (5).

7. A linear guide rail machining grinding machine according to claim 1, characterized in that: The fixed base (1) is symmetrically provided with a plurality of groups of mounting holes (28), and the mounting holes (28) penetrate the fixed base (1).

8. A linear guide rail machining grinding machine according to claim 1, characterized in that: The feed port (7) and the discharge port (8) are both semi-arc structures, and the dust-proof brush (9) is composed of multiple groups of bristles, and the bristles are made of elastic material.