Heavy truck electronic control water valve fixing support and warm air water pipe split charging tool

By designing a fixed bracket for electrically controlled water valves and heating air-water pipes for heavy trucks, the problems of scratches and high labor intensity during the distribution process in the existing technology are solved, and the separation work that can be completed by one person is achieved, reducing costs and labor intensity.

CN222627494UActive Publication Date: 2025-03-18DAYUN AUTOMOBILE CO LTD
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Patent Information

Application Number
CN202421098482.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-03-18
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

In the prior art, the assembly process of heavy truck electric water valve bracket and warm air water pipe has problems such as scratches in the mopping of parts, requiring two people to cooperate and assemble, and not in line with the human working mechanics, resulting in high labor intensity and high cost.

Method used

A heavy truck electric control water valve fixed bracket and heating air-water pipe partition tool are designed, including an operating frame, an inlet and return water pipe support structure, an electric control water valve bracket support structure, a first pressure holding mechanism and a second pressure holding mechanism. Through the cylinder driving pressure holding end movement, a one-person partition work can be achieved.

Benefits of technology

Eliminates the quality hazards of scratches in parts, and one person can easily complete the packaging work, save personnel costs and reduce labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heavy truck electronic control water valve fixing support and warm air water pipe split charging tool. The heavy truck electronic control water valve fixing support and warm air water pipe split charging tool comprises an operation frame. The water inlet and return pipe supporting structures are fixed on the operation flat plate and are symmetrically arranged; the electric control water valve bracket supporting structure is positioned between the two water inlet and return pipe supporting structures; the split charging tool further comprises a first pressing and holding mechanism and a second pressing and holding mechanism. The electric control water valve support is placed on the electric control water valve support supporting structure and pressed through the pressing end of the first pressing mechanism. The water inlet and return pipe is supported on the water inlet pipe supporting structure and pressed through the pressing end of the second pressing mechanism. According to the split charging tool, the potential quality hazard that parts are scratched is eliminated, the split charging work of the electric control water valve support and the water inlet and return pipe can be easily completed on the split charging tool by one person, the personnel cost is saved, and the labor intensity is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of heavy truck electric control water valve fixing bracket and heating water pipe assembly, in particular to a subassembly tool suitable for assembling the electric control water valve fixing bracket and heating water pipe in the assembly space of a heavy truck. Background Art

[0002] The following problems occur when there is no assembly tooling when the heavy truck electric control water valve bracket and the air conditioner warm air inlet and return pipe are assembled:

[0003] It is a carpet-style assembly, and parts have scratches caused by mopping on the floor;

[0004] Fixing the hose and the fixing bracket screw, assembling the electric control valve and the three hoses requires two people to cooperate tacitly, one person holds the fixing clamp, and the other uses an electric gun to tighten, and they need to cooperate in the assembly;

[0005] Carpet-style and bending-over packaging are not in line with human body work mechanics and increase the labor intensity of employees.

[0006] Therefore, based on the above technical problems, technicians in this field urgently need to develop a heavy-duty truck electric control water valve fixing bracket and a heater water pipe sub-assembly tooling. Utility Model Content

[0007] The purpose of the utility model is to provide a heavy-duty truck electric water valve fixing bracket and a heater water pipe subassembly tool, which eliminates the quality risk of scratches on parts. One person can easily complete the subassembly work of the electric water valve bracket and the inlet and return pipes on the subassembly tool, saving personnel costs and reducing labor intensity.

[0008] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0009] The utility model discloses a heavy truck electric control water valve fixing bracket and a heater water pipe subassembly tool, which comprises:

[0010] An operating frame, the upper end of which is an operating flat panel;

[0011] A water inlet and return pipe support structure fixed to the operating flat panel and symmetrically arranged; and

[0012] An electrically controlled water valve bracket support structure located between the two water inlet and return pipe support structures;

[0013] The subpackaging tool also includes:

[0014] A first pressing mechanism and a second pressing mechanism, wherein the first pressing mechanism and the second pressing mechanism are both driven by a cylinder to move the pressing end;

[0015] The electric-controlled water valve bracket is placed on the electric-controlled water valve bracket support structure, and the electric-controlled water valve bracket is pressed by the pressing end of the first pressing mechanism;

[0016] The water inlet and return pipes are supported on the water inlet and return pipe support structure, and the water inlet and return pipes are clamped by the clamping end of the second clamping mechanism.

[0017] Furthermore, the operation framework includes:

[0018] Welded fixed cross beams and longitudinal beams;

[0019] The cross beam and the longitudinal beam are welded and fixed to form a support frame, and the upper end of the support frame is provided with the operating plate;

[0020] The support frame has a platform inside.

[0021] Furthermore, the subpackaging tool further comprises a control box, and the cylinder and the control box are connected so that the two cylinders can be controlled to work independently through the control box;

[0022] The control box and the cylinder are both arranged on the platform.

[0023] Furthermore, the electric control water valve support structure includes:

[0024] A polyurethane block base, the polyurethane block base is fixedly connected to the operating panel; and

[0025] A polyurethane block connected to the pressing end of the first pressing mechanism and matched with the polyurethane block base.

[0026] Furthermore, the water inlet and return pipe support structure includes:

[0027] A water pipe support base fixedly connected to the operating plate; and

[0028] The water pipe support is assembled and fixed to the water pipe support base by fasteners. The water pipe support is configured as an arc-shaped structure with an open upper end, and the inner diameter of the arc-shaped structure matches the outer diameter of the inlet and return water pipes to be supported.

[0029] Furthermore, the first pressing mechanism comprises:

[0030] First cylinder;

[0031] A first connecting bracket having one end connected to the lower surface of the operating plate and the other end connected to the first cylinder;

[0032] a second connecting bracket connected to an end of a cylinder rod of the first cylinder; and

[0033] a third connecting bracket connected to the second connecting bracket;

[0034] The second connecting bracket is connected to the upper part of the first connecting bracket, and the end of the second connecting bracket away from the first cylinder is connected to the third connecting bracket;

[0035] The upper portion of the third connecting bracket passes through the operating plate and extends above the operating plate, and the end of the third connecting bracket is a pressing end, and the end of the third connecting bracket is fixed with the polyurethane block by bolt assembly.

[0036] Furthermore, the second pressing mechanism comprises:

[0037] Second cylinder;

[0038] A fourth connecting bracket having one end connected to the lower surface of the operating plate and the other end connected to the second cylinder; and

[0039] a fifth connecting bracket connected to an end of a cylinder rod of the second cylinder;

[0040] The fifth connecting bracket is connected to the upper portion of the fourth connecting bracket, and the front end of the fifth connecting bracket extends to the front side of the operating flat panel, and the front end of the fifth connecting bracket is formed as a water pipe pressing portion.

[0041] In the above technical solution, the utility model provides a heavy truck electric control water valve fixing bracket and a heater water pipe subassembly tooling, which has the following beneficial effects:

[0042] The subassembly tooling of the utility model eliminates the quality risk of scratches on parts and components, and one person can easily complete the subassembly work of the electric control water valve bracket and the water inlet and return pipes on the subassembly device, thereby saving personnel costs and reducing labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0043] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. It is obvious that the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0044] Figure 1 It is a structural schematic diagram of a heavy truck electric control water valve fixing bracket and a heater water pipe subassembly tooling disclosed in an embodiment of the utility model;

[0045] Figure 2 It is a schematic diagram of the internal structure of the heavy truck electric control water valve fixing bracket and the heater water pipe subassembly tooling disclosed in the embodiment of the utility model.

[0046] Description of reference numerals:

[0047] 1. Operation frame; 2. Control box; 4. First pressing mechanism; 5. Second pressing mechanism;

[0048] cross beam; 102, longitudinal beam; 103, operating plate;

[0049] Air pressure control button;

[0050] Polyurethane block base; 302, polyurethane block;

[0051] Water pipe support base; 402, water pipe support;

[0052] 501, first cylinder; 502, first connecting bracket; 503, second connecting bracket; 504, third connecting bracket;

[0053] 601, second cylinder; 602, fourth connecting bracket; 603, fifth connecting bracket. DETAILED DESCRIPTION

[0054] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0055] See also Figure 1 to Figure 2 As shown;

[0056] A heavy truck electric control water valve fixing bracket and a heater water pipe subassembly tool in this embodiment include:

[0057] An operating frame 1, the upper end of which is an operating flat panel 103;

[0058] A symmetrically arranged water inlet and return pipe support structure fixed to the operation panel 103; and

[0059] An electric-controlled water valve bracket support structure located between two water inlet and return pipe support structures;

[0060] The sub-packaging tooling also includes:

[0061] A first pressing mechanism 5 and a second pressing mechanism 6, wherein the first pressing mechanism 5 and the second pressing mechanism 6 are both driven by a cylinder to move the pressing end;

[0062] The electric-controlled water valve bracket is placed on the electric-controlled water valve bracket support structure, and the electric-controlled water valve bracket is pressed by the pressing end of the first pressing mechanism 5;

[0063] The water inlet and return pipes are supported on the water inlet pipe support structure, and the water inlet and return pipes are clamped by the clamping end of the second clamping mechanism 6 .

[0064] Specifically, the present embodiment discloses a subassembly tooling for an electric-controlled water valve fixing bracket and a warm air water pipe suitable for a heavy-duty truck assembly workshop; it takes an operating frame 1 as a main body, and according to the support requirements of the electric-controlled water valve fixing bracket and the warm air water pipe, an inlet and return pipe support structure and an electric-controlled water valve bracket support structure are designed on an operating flat panel 103; at the same time, in order to achieve operation by one person, the present embodiment also designs two pressing mechanisms, namely a first pressing mechanism 5 and a second pressing mechanism 6, through which the electric-controlled water valve fixing bracket and the inlet and return water pipes are separately pressed, thereby facilitating subsequent subassembly and assembly.

[0065] Preferably, the operation framework 1 of this embodiment includes:

[0066] Welded fixed cross beam 101 and longitudinal beam 102;

[0067] The cross beam 101 and the longitudinal beam 102 are welded and fixed to form a support frame, and an operation plate 103 is provided at the upper end of the support frame;

[0068] The supporting frame has a platform inside.

[0069] The packaging tool of this embodiment further includes a control box 2, and the cylinder and the control box 2 are connected so that the two cylinders can be controlled to work independently through the control box 2;

[0070] The control box 2 and the cylinder are both arranged on the platform.

[0071] This embodiment further defines the structure of the operating frame 1 , which is fixed to a supporting frame by welding a plurality of cross beams 101 and a plurality of longitudinal beams 102 , and an operating plate 103 is fixed to the upper end of the supporting frame by welding.

[0072] The lower part is integrated with a control box 2 and two sets of holding mechanisms through a platform.

[0073] Preferably, the electric control water valve support structure of this embodiment includes:

[0074] A polyurethane block base 301, the polyurethane block base 301 is fixedly connected to the operating panel 103; and

[0075] The polyurethane block 302 is connected to the pressing end of the first pressing mechanism 5 and matched with the polyurethane block base 301 .

[0076] Preferably, the water inlet and return pipe support structure of this embodiment includes:

[0077] A water pipe support base 401 fixedly connected to the operation panel 103; and

[0078] The water pipe support 402 is assembled and fixed to the water pipe support base 401 by fasteners. The water pipe support 402 is configured as an arc-shaped structure with an open upper end, and the inner diameter of the arc-shaped structure matches the outer diameter of the inlet and return water pipes to be supported.

[0079] Preferably, the first pressing mechanism 5 of this embodiment includes:

[0080] First cylinder 501;

[0081] A first connecting bracket 502 having one end connected to the lower surface of the operating plate 103 and the other end connected to the first cylinder 501;

[0082] A second connecting bracket 503 connected to the end of the cylinder rod of the first cylinder 501; and

[0083] A third connecting bracket 504 connected to the second connecting bracket 503;

[0084] The second connecting bracket 503 is connected to the upper part of the first connecting bracket 502, and one end of the second connecting bracket 503 away from the first cylinder 501 is connected to the third connecting bracket 504;

[0085] The upper portion of the third connecting bracket 504 passes through the operating plate 103 and extends above the operating plate 103 , and the end of the third connecting bracket 504 is a pressing end, and the end of the third connecting bracket 504 is fixed with a polyurethane block 302 by bolt assembly.

[0086] First, this embodiment further defines the structure of the first pressing mechanism 5 for pressing the electric-controlled water valve bracket together with the supporting structure of the electric-controlled water valve bracket. The first cylinder 501 is used as a power source, and the first connecting bracket 502, the second connecting bracket 503 and the third connecting bracket 504 are used to form a linkage mechanism. The linkage mechanism can drive the polyurethane block 302 at the end to move through the linkage mechanism as the first cylinder 501 is extended or retracted, thereby pressing the electric-controlled water valve bracket.

[0087] Preferably, the second pressing mechanism 6 of this embodiment includes:

[0088] The second cylinder 601;

[0089] A fourth connecting bracket 602 having one end connected to the lower surface of the operating plate 103 and the other end connected to the second cylinder 601; and

[0090] a fifth connecting bracket 603 connected to the end of the cylinder rod of the second cylinder 601;

[0091] The fifth connecting bracket 603 is connected to the upper portion of the fourth connecting bracket 602 , and the front end of the fifth connecting bracket 603 extends to the front side of the operation tablet 103 , and the front end of the fifth connecting bracket 603 is formed as a water pipe pressing portion.

[0092] Similarly, this embodiment further defines the structure of the second pressing mechanism 6, which is similar to the structure of the first pressing mechanism 5. The second pressing mechanism 6 of this embodiment uses the second cylinder 601 as a power source, utilizes the fourth connecting bracket 602 and the fifth connecting bracket 603 and the cylinder rod of the second cylinder 601 to form a linkage mechanism, and drives the water pipe pressing part at the end of the fifth connecting bracket 603 to move to achieve the pressing of the inlet and return water pipes.

[0093] During operation, first place the electric-controlled water valve bracket on the electric-controlled water valve bracket support structure, and control the first pressing mechanism 5 to move through the control box, and use the third connecting bracket 504 to drive the polyurethane block 302 to press the electric-controlled water valve bracket; similarly, then place the inlet and return water pipes on the inlet and return water pipe support structure, and control the second pressing mechanism 6 to move through the control box, and use the water pipe pressing part of the fifth connecting bracket 603 to press the inlet and return water pipes.

[0094] In the above technical solution, the utility model provides a heavy truck electric control water valve fixing bracket and a heater water pipe subassembly tooling, which has the following beneficial effects:

[0095] The subassembly tooling of the utility model eliminates the quality risk of scratches on parts and components, and one person can easily complete the subassembly work of the electric control water valve bracket and the water inlet and return pipes on the subassembly device, thereby saving personnel costs and reducing labor intensity.

[0096] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. Heavy truck electric control water valve fixing bracket and heating water pipe subassembly tooling, characterized by: The sub-packaging tool includes: An operating frame (1), the upper end of the operating frame (1) being an operating plate (103); A water inlet and return pipe support structure fixed to the operating plate (103) and symmetrically arranged; and An electrically controlled water valve bracket support structure located between the two water inlet and return pipe support structures; The subpackaging tool also includes: A first pressing mechanism (5) and a second pressing mechanism (6), wherein the first pressing mechanism (5) and the second pressing mechanism (6) are both driven by a cylinder to move the pressing end; The electric-controlled water valve bracket is placed on the electric-controlled water valve bracket support structure, and the electric-controlled water valve bracket is pressed by the pressing end of the first pressing mechanism (5); The water inlet and return pipes are supported on the water inlet and return pipe support structure, and the water inlet and return pipes are clamped by the clamping end of the second clamping mechanism (6).

2. The heavy truck electric control water valve fixing bracket and heater water pipe subassembly tooling according to claim 1 is characterized in that: The operation framework (1) comprises: Welded fixed cross beams (101) and longitudinal beams (102); The cross beam (101) and the longitudinal beam (102) are welded and fixed to form a support frame, and the upper end of the support frame is provided with the operating plate (103); The support frame has a platform inside.

3. The heavy truck electric control water valve fixing bracket and heater water pipe subassembly tooling according to claim 2 is characterized in that: The subpackaging tool further comprises a control box (2), and the cylinders are connected to the control box (2) so that the two cylinders can be controlled to work independently through the control box (2); The control box (2) and the cylinder are both arranged on the platform.

4. The heavy truck electric control water valve fixing bracket and heater water pipe subassembly tooling according to claim 2 is characterized in that: The electronically controlled water valve support structure comprises: A polyurethane block base (301), wherein the polyurethane block base (301) is fixedly connected to the operating panel (103); and A polyurethane block (302) connected to the pressing end of the first pressing mechanism (5) and matched with the polyurethane block base (301).

5. The heavy truck electric control water valve fixing bracket and heater water pipe subassembly tooling according to claim 4 is characterized in that: The water inlet and return pipe support structure comprises: A water pipe support base (401) fixedly connected to the operating panel (103); and The water pipe support (402) is assembled and fixed to the water pipe support base (401) by means of fasteners. The water pipe support (402) is configured as an arc-shaped structure with an open upper end, and the inner diameter of the arc-shaped structure matches the outer diameter of the inlet and return water pipes to be supported.

6. The heavy truck electric control water valve fixing bracket and heater water pipe subassembly tooling according to claim 4 is characterized in that: The first pressing mechanism (5) comprises: A first cylinder (501); A first connecting bracket (502) having one end connected to the lower surface of the operating plate (103) and the other end connected to the first cylinder (501); a second connecting bracket (503) connected to the end of the cylinder rod of the first cylinder (501); and a third connecting bracket (504) connected to the second connecting bracket (503); The second connecting bracket (503) is connected to the upper part of the first connecting bracket (502), and the end of the second connecting bracket (503) away from the first cylinder (501) is connected to the third connecting bracket (504); The upper portion of the third connecting bracket (504) passes through the operating plate (103) and extends above the operating plate (103), and the end of the third connecting bracket (504) is a pressing end, and the end of the third connecting bracket (504) is fixed with the polyurethane block (302) by bolt assembly.

7. The heavy truck electric control water valve fixing bracket and heater water pipe subassembly tooling according to claim 5 is characterized in that: The second pressing mechanism (6) comprises: A second cylinder (601); a fourth connecting bracket (602) having one end connected to the lower surface of the operating plate (103) and the other end connected to the second cylinder (601); and a fifth connecting bracket (603) connected to the end of the cylinder rod of the second cylinder (601); The fifth connecting bracket (603) is connected to the upper part of the fourth connecting bracket (602), and the front end of the fifth connecting bracket (603) extends to the front side of the operating plate (103), and the front end of the fifth connecting bracket (603) is formed as a water pipe holding portion.