Punching die mechanism for solar panel processing

By introducing limit clamping and moving components into the solar panel processing die mechanism, the problem of displacement during the cutting process of silicon material plates is solved, the cutting quality and efficiency are improved, and the practicality of material collection is improved.

CN222628258UActive Publication Date: 2025-03-18NANJING HONGFA NON-FERROUS METAL CO LTD
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Patent Information

Application Number
CN202420945151.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-03-18
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

In the processing of flexible solar panels, the lack of limiting components causes silicon material panels to easily shift during the cutting process, affecting the cutting quality and efficiency.

Method used

A die mechanism including limit clamping and moving components is designed. By installing limit assembly on the workbench, using components such as motors, rotating rods, screws and moving blocks to achieve limit fixation of silicon material plates and pushing and collecting materials after cutting.

Benefits of technology

It effectively reduces the displacement during the cutting process, improves the cutting quality and die efficiency of silicon material plates, and improves the collection and processing efficiency of materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a stamping die mechanism for solar panel processing, which comprises a working table, a limiting assembly is arranged on the working table, a moving assembly is arranged on the working table, the limiting assembly comprises a motor fixedly arranged at the bottom of the working table, a rotating rod is fixedly arranged at the output end of the motor, and the moving assembly is arranged on the rotating rod. And first conical teeth are fixedly installed at the top of the rotating rod, bearings are fixedly installed on the two sides of the inner wall of the workbench, lead screws are rotatably installed in the two bearings, and second conical teeth meshed with the first conical teeth are fixedly installed on the opposite sides of the two lead screws. According to the stamping die mechanism for solar panel processing, by installing the limiting assembly, when a silicon material plate is cut, the two sides can be limited and fixed, the situation of displacement in the stamping die cutting process is reduced, and the stamping die quality of the device is conveniently improved; and the silicon material plates subjected to die punching can be conveniently pushed and collected in a centralized mode, and the practicability of the device can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of solar panel processing, in particular to a punching die mechanism for processing solar panels. Background Art

[0002] The flexible solar panel die processing is to use a die device to punch amorphous silicon into a block, and multiple block silicon materials are laid on the flexible material board, and the processing is completed after line connection and sealing pressing.

[0003] Please refer to announcement number CN214214329U, a punching die device for processing flexible solar panels, comprising a base, a switch installed on one side of the top of the base, a support assembly installed on the rear surface of the base, a pushing assembly installed on the bottom of the support assembly, a mounting box installed on the end of the pushing assembly, and a blade installed on the bottom of the mounting box, a top plate installed inside the blade, and an air hole opened in the middle of the top plate, a third conduit installed above the air hole, and one end of the third conduit extends to the inside of the mounting box. The utility model saves time for manual removal of block silicon material plates and improves processing efficiency by providing an installation box. The utility model reduces the labor intensity of users by providing a collection box, and at the same time protects the block silicon material plates from damage, which is conducive to ensuring the quality of the block silicon material plates.

[0004] In the above patent, when cutting the silicon-like material plate, no limiting component is set on the device. During the cutting process of the silicon-like material plate, deviation and the like are prone to occur, thereby affecting the quality and efficiency of cutting and stamping of the silicon-like material plate. The present application proposes another technical solution to solve this technical problem. Utility Model Content

[0005] In view of the shortcomings of the prior art, the utility model provides a punching die mechanism for processing solar panels, which has the advantages of limit clamping, etc., and solves the problem that when cutting the silicon material plate, there is no limit component on the device, which makes it easy for the silicon material plate to deviate during the cutting process, thereby affecting the quality and efficiency of cutting and stamping of the silicon material plate.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: A punching die mechanism for processing solar panels, comprising a workbench, a limit position component is installed on the workbench, and a moving component is installed on the workbench;

[0007] The limit assembly includes a motor fixedly mounted on the bottom of the workbench, a rotating rod fixedly mounted on the output end of the motor, a first conical tooth fixedly mounted on the top of the rotating rod, bearings fixedly mounted on both sides of the inner wall of the workbench, and screws rotatably mounted inside the two bearings;

[0008] A second conical tooth meshing with the first conical tooth is fixedly installed on the opposite side of the two screw rods, a moving block is threadedly connected to the outer side of the two screw rods, a connecting rod is fixedly installed on the top of the two moving blocks, and a limiting plate is fixedly installed on the top of the two connecting rods.

[0009] Furthermore, the moving assembly includes a mounting frame fixedly mounted on the top of the workbench, a cylinder is fixedly mounted on the top of the mounting frame, and a cutting device is fixedly mounted on the output end of the cylinder.

[0010] Furthermore, a horizontal plate is fixedly installed on the back of the workbench, an electric telescopic rod is fixedly installed on the top of the horizontal plate, and a push plate is fixedly installed on the output end of the electric telescopic rod.

[0011] Furthermore, a through hole is provided at the bottom of the workbench, and the output end of the motor is fixedly connected to the rotating rod through the through hole.

[0012] Furthermore, a threaded hole is provided inside the moving block, and the moving block is threadedly connected to the screw rod through the threaded hole.

[0013] Furthermore, a slide groove is provided on the top of the workbench, and the connecting rod is fixedly connected to the limiting plate through the slide groove.

[0014] Furthermore, a first extension hole is provided on the top of the mounting frame, and the output end of the cylinder is fixedly connected to the cutting device through the first extension hole.

[0015] Furthermore, a second extension hole is provided inside the mounting frame, and the output end of the electric telescopic rod is fixedly connected to the push plate through the second extension hole.

[0016] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0017] The punching die mechanism for processing solar panels can be installed with a limiting component to limit and fix both sides when cutting the silicon material plate, thereby reducing the displacement of the die during the cutting process, thereby improving the quality of the device die. By installing a moving component, the silicon material plates that have been punched can be pushed and collected together, which is beneficial to improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a cross-sectional view of the structure of the utility model;

[0019] Figure 2 This is a three-dimensional diagram of the mounting frame structure of the utility model;

[0020] Figure 3 It is a side view of the structure of the utility model.

[0021] In the figure: 1. workbench; 2. motor; 3. rotating rod; 4. first conical gear; 5. bearing; 6. screw rod; 7. second conical gear; 8. moving block; 9. connecting rod; 10. limit plate; 11. mounting frame; 12. cylinder; 13. cutting device; 14. horizontal plate; 15. electric telescopic rod; 16. push plate. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-3 A punching die mechanism for processing a solar panel in this embodiment includes a workbench 1, a limiting component is installed on the workbench 1, and a moving component is installed on the workbench 1.

[0024] Embodiment 1: The limit assembly includes a motor 2 fixedly mounted on the bottom of the workbench 1, a rotating rod 3 is fixedly mounted on the output end of the motor 2, a through hole is opened at the bottom of the workbench 1, the output end of the motor 2 is fixedly connected to the rotating rod 3 through the through hole, and the motor 2 is started to drive the rotating rod 3 to rotate.

[0025] A first conical tooth 4 is fixedly mounted on the top of the rotating rod 3 , bearings 5 ​​are fixedly mounted on both sides of the inner wall of the workbench 1 , and screw rods 6 are rotatably mounted inside the two bearings 5 ​​.

[0026] A second conical tooth 7 meshing with the first conical tooth 4 is fixedly installed on the opposite side of the two screw rods 6. The outer sides of the two screw rods 6 are threadedly connected with a moving block 8. A threaded hole is provided inside the moving block 8. The moving block 8 is threadedly connected to the screw rod 6 through the threaded hole. The screw rod 6 rotates to drive the moving block 8 to move and adjust.

[0027] Connecting rods 9 are fixedly installed on the tops of the two moving blocks 8, and limiting plates 10 are fixedly installed on the tops of the two connecting rods 9. A slide groove is provided on the top of the workbench 1, and the connecting rods 9 are fixedly connected to the limiting plates 10 through the slide groove. When the moving blocks 8 move, the limiting plates 10 are driven to move and clamp through the connecting rods 9.

[0028] It should be noted that the punching die mechanism for processing the solar panel can limit and fix the two sides when cutting the silicon material plate by installing a limiting component, thereby reducing the displacement of the punching die during the cutting process and improving the quality of the device punching die.

[0029] Specifically, when the punching die mechanism for processing solar panels is used, the silicon material plate to be punched is placed on the workbench 1, and then the motor 2 is started to drive the rotating rod 3 to rotate, thereby causing the first conical tooth 4 to rotate, and the first conical tooth 4 and the second conical tooth 7 to mesh, driving the screw 6 to rotate, so that the moving block 8 is moved and adjusted, and the limit plate 10 is synchronously driven to move through the connecting rod 9 to limit and clamp the two sides of the silicon material plate.

[0030] Example 2: Please refer to Figure 1 On the basis of the first embodiment, a moving component is further installed on the workbench 1, and the moving component includes a mounting frame 11 fixedly installed on the top of the workbench 1, a cylinder 12 is fixedly installed on the top of the mounting frame 11, and a cutting device 13 is fixedly installed on the output end of the cylinder 12. A first extension hole is opened on the top of the mounting frame 11, and the output end of the cylinder 12 is fixedly connected to the cutting device 13 through the first extension hole.

[0031] A horizontal plate 14 is fixedly installed on the back of the workbench 1, an electric telescopic rod 15 is fixedly installed on the top of the horizontal plate 14, a push plate 16 is fixedly installed on the output end of the electric telescopic rod 15, a second extension hole is opened inside the mounting frame 11, and the output end of the electric telescopic rod 15 is fixedly connected to the push plate 16 through the second extension hole.

[0032] It should be noted that the punching die mechanism for processing solar panels is equipped with a moving component, which facilitates the pushing and centralized collection of the punched silicon material panels, thereby improving the practicability of the device.

[0033] Specifically, when the punching die mechanism for processing the solar panel is used, the cylinder 12 is started to drive the cutting device 13 to move and adjust, so as to better cut the silicon material plate. After the silicon material plate is cut, a collection frame is placed on the front side of the workbench 1, and then the electric telescopic rod 15 is started to drive the push plate 16 to move and push the silicon material plate into the collection frame.

[0034] The working principle of the above embodiment is:

[0035] (1) When the punching die mechanism for processing solar panels is used, the silicon material plate to be punched is placed on the workbench 1, and then the motor 2 is started to drive the rotating rod 3 to rotate, thereby causing the first conical teeth 4 to rotate, and the first conical teeth 4 and the second conical teeth 7 to mesh, driving the screw 6 to rotate, so that the moving block 8 can be moved and adjusted, and the limit plate 10 is synchronously driven to move through the connecting rod 9 to limit and clamp the two sides of the silicon material plate.

[0036] (2) When the punching die mechanism for processing solar panels is used, the cylinder 12 is started to drive the cutting device 13 to move and adjust, so as to better cut the silicon material plate. After the silicon material plate is cut, a collection frame is placed in front of the workbench 1, and then the electric telescopic rod 15 is started to drive the push plate 16 to move and push the silicon material plate into the collection frame.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A punching die mechanism for processing solar panels, comprising a workbench (1), characterized in that: A limit position component is installed on the workbench (1), and a moving component is installed on the workbench (1); The limit assembly comprises a motor (2) fixedly mounted on the bottom of the workbench (1); a rotating rod (3) is fixedly mounted on the output end of the motor (2); a first conical tooth (4) is fixedly mounted on the top of the rotating rod (3); bearings (5) are fixedly mounted on both sides of the inner wall of the workbench (1); screw rods (6) are rotatably mounted inside the two bearings (5); A second conical tooth (7) meshing with the first conical tooth (4) is fixedly mounted on one side opposite to the two screw rods (6); a moving block (8) is threadedly connected to the outer side of the two screw rods (6); a connecting rod (9) is fixedly mounted on the top of the two moving blocks (8); and a limiting plate (10) is fixedly mounted on the top of the two connecting rods (9).

2. A punching die mechanism for processing solar panels according to claim 1, characterized in that: The moving assembly comprises a mounting frame (11) fixedly mounted on the top of the workbench (1), a cylinder (12) fixedly mounted on the top of the mounting frame (11), and a cutting device (13) fixedly mounted on the output end of the cylinder (12).

3. A punching die mechanism for processing solar panels according to claim 2, characterized in that: A transverse plate (14) is fixedly mounted on the back of the workbench (1), an electric telescopic rod (15) is fixedly mounted on the top of the transverse plate (14), and a push plate (16) is fixedly mounted on the output end of the electric telescopic rod (15).

4. The punching die mechanism for processing solar panels according to claim 1, characterized in that: A through hole is provided at the bottom of the workbench (1), and the output end of the motor (2) is fixedly connected to the rotating rod (3) through the through hole.

5. The punching die mechanism for processing solar panels according to claim 1, characterized in that: A threaded hole is provided inside the moving block (8), and the moving block (8) is threadedly connected to the screw rod (6) via the threaded hole.

6. The punching die mechanism for processing solar panels according to claim 1, characterized in that: A sliding groove is provided on the top of the workbench (1), and the connecting rod (9) is fixedly connected to the limiting plate (10) via the sliding groove.

7. A punching die mechanism for processing solar panels according to claim 2, characterized in that: A first extension hole is provided at the top of the mounting frame (11), and the output end of the cylinder (12) is fixedly connected to the cutting device (13) through the first extension hole.

8. The punching die mechanism for processing solar panels according to claim 3, characterized in that: A second extension hole is provided inside the mounting frame (11), and the output end of the electric telescopic rod (15) is fixedly connected to the push plate (16) through the second extension hole.

Citation Information

Patent Citations

  • Punching die device for flexible solar panel processing

    CN214214329U