Integrally-formed steel mesh wrapper belt

CN222628828UActive Publication Date: 2025-03-18SHANGHAI DONGAI IND BELT CO LTD +1
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Patent Information

Application Number
CN202420685389.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2025-03-18
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

The existing winder belts are prone to layering during use, resulting in weak bonding strength between the coating layer and the baseband.

Method used

The integrated steel mesh auxiliary reel is used to cast and cure the two-component cast polyurethane and the steel mesh belt to form a uniform structural layer to avoid layering and increase the contact force through coupling agent treatment.

Benefits of technology

The uniform forming of the winding belt is achieved, layering is avoided, contact force and wear resistance with the coil material are improved, and the winding efficiency is enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an integrally formed steel mesh wrapper belt, which is characterized in that two-component pouring polyurethane is uniformly mixed and poured on a steel mesh belt which is subjected to fixed weaving and wire stringing, the front end and the rear end of the steel mesh belt are fixed and kept in a tensioned state, the steel mesh belt is placed in a shaping groove for curing, and the two ends of the steel mesh belt are connected in series through steel stringing wires after curing. And the connecting seam is poured again, and filling and curing are conducted to complete preparation of the integrally-formed steel mesh wrapper belt. The steel mesh wrapper belt has the advantages of no layering, high tensile strength, puncture resistance and oil resistance, and is suitable for rolling and wrapper of aluminum plates and steel plates.
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Description

Technical Field

[0001] The utility model relates to the field of coiling machine belt manufacturing, in particular to an integrally formed steel mesh coiling machine belt. Background Art

[0002] Steel plates and aluminum plates are rolled into coils and usually use a coiling machine belt for coiling. There are various types of coiling machine belts, such as nylon coiling machine belts with a nylon base and a high-strength rubber coating on the outside; cowhide coiling machine belts with cowhide on the surface and rubber on the bottom layer; in addition, nitrile rubber coiling machine belts use high-strength and low-elongation specially treated EP cloth as the core material skeleton for one-time molding, and then the surface is covered with a wear-resistant, heat-resistant, winding-resistant, and aging-resistant polymer elastomer (NBR); there is also a PU felt coiling machine belt or a PU woven coiling machine belt, which uses short-fiber combed cotton to be needle-punched into felt or long-fiber woven into a belt, and is coated with thermoplastic polyurethane elastomer powder on the surface, which is heated, melted, and rolled to complete the preparation. This type of coiling machine belt is prone to stratification during use, that is, the coating layer and the base belt have a weak bonding strength. For this reason, the inventor proposes an integrally formed steel mesh coiling machine belt. Utility Model Content

[0003] The technical problem to be solved by the utility model overcomes the existing defects and can effectively solve the problems in the background technology.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] The utility model proposes an integrally formed steel mesh rolling belt, comprising a coating layer and an internal structural layer, wherein the coating layer is mixed and evenly poured onto the structural layer completed by a fixed-woven string, the coating layer is a two-component cast polyurethane, and the internal structural layer is a steel mesh belt, wherein the front and rear ends of the steel mesh belt are fixed and kept in a tensioned state, the steel mesh belt is placed in a molding groove for curing, and after the curing is completed, the two ends of the steel mesh belt are connected in series through steel strings, and the connecting seam is poured again, filled and cured for a second time to complete the preparation.

[0006] As a further improvement of the utility model, the two-component casting polyurethane of the utility model is composed of polyether or polyester polyurethane prepolymer and polyurethane cross-linking curing agent, and the casting is performed by using a casting machine after heating and vacuum degassing of the two-component casting polyurethane.

[0007] As a further improvement of the utility model, the steel mesh belt of the utility model is made of stainless steel through fixed-weaving string wires, and the diameter of the steel wires and the width and length of the steel mesh can be customized.

[0008] As a further improvement of the utility model, both ends of the steel mesh belt of the utility model are kept in a tensioned state, and the tensioning force is 25N / mm-5N / mm.

[0009] As a further improvement of the utility model, the steel mesh belt of the utility model is placed in a shaping groove, the weft direction of the steel mesh belt is vertical, the front side of the mesh steel belt is fixed with patterned, smooth or matte steel plates, and the distance between the steel plates is the total thickness of the steel mesh belt after forming.

[0010] As a further improvement of the present invention, the curing process of the present invention adopts far-infrared heating to perform curing, and the temperature range is 100° C.-130° C., and the re-curing also adopts the same temperature range.

[0011] As a further improvement of the utility model, the two ends of the steel mesh belt of the utility model are connected in series through stringing wires, the stringing wires of the steel mesh belt are all of the same diameter and material, and the stringing wires can be freely disassembled.

[0012] As a further improvement of the present invention, the surface hardness of the polyurethane of the present invention after curing is 80A-70D on the Shore A scale.

[0013] As a further improvement of the utility model, the steel mesh belt of the utility model is cleaned, degreased and decontaminated before laying, and surface activation treatment is performed with a silane coupling agent or a titanate coupling agent.

[0014] Compared with the prior art, the utility model has the following characteristics:

[0015] (1) The steel mesh belt is integrally formed by pouring polyurethane and curing, and no delamination occurs. The surface of the steel mesh is treated with a coupling agent to increase the contact force between the CPU and the steel mesh.

[0016] (2) The CPU used in the one-piece forming coiling machine belt has an adjustable hardness and can be selected according to the hardness of the coiling material to improve the coiling efficiency of the metal sheet. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a cross-sectional view of the integrated steel mesh coiling machine belt;

[0018] 1. Two-component cast polyurethane; 2. Steel mesh belt. DETAILED DESCRIPTION

[0019] The present invention is further described in detail in conjunction with the following specific embodiments, and the protection content of the present invention is not limited to the following embodiments. Without departing from the spirit and scope of the concept of the utility model, the changes and advantages that can be thought of by those skilled in the art are included in the present invention, and the attached claims are the scope of protection. The process, conditions, raw materials, experimental methods, etc. for implementing the present invention, except for the contents specifically mentioned below, are all common knowledge and common common sense in the field, and the present invention has no special restrictions.

[0020] The utility model is described in detail below in conjunction with specific embodiments.

[0021] Embodiment 1:

[0022] The two-component cast polyurethane 1 with a hardness of 95A after curing is preheated and vacuumed, and is evenly mixed and poured onto the steel mesh belt 2 with fixed woven wire by a pouring machine. The front and rear ends of the steel mesh belt 2 are fixed and kept in a tensioned state with a tensioning force of 2N / mm. The steel mesh belt 2 is placed in a molding groove for primary curing. The surface of the steel mesh belt 2 adopts a patterned steel plate, and the curing temperature is controlled at 100°C. After curing, the two ends of the steel mesh belt 2 are connected in series through steel wire, and the connecting seam is poured again, filled and cured for the second time to complete the preparation.

[0023] Embodiment 2:

[0024] The two-component cast polyurethane 1 with a hardness of 70D after curing is preheated and vacuumed, and is evenly mixed and poured onto the steel mesh belt 2 with fixed woven wire by a pouring machine. The front and rear ends of the steel mesh belt 2 are fixed and kept in a tensioned state with a tension force of 5N / mm. The steel mesh belt 2 is placed in a molding groove for primary curing. The surface of the steel mesh belt 2 adopts a patterned steel plate, and the curing temperature is controlled at 130°C. After the curing is completed, the two ends of the steel mesh belt 2 are connected in series through steel wire, and the connecting seam is poured again, filled and cured for the second time to complete the preparation.

[0025] Embodiment 3:

[0026] The two-component cast polyurethane 1 with a hardness of 70D after curing is preheated and vacuumed, mixed and evenly poured onto the steel mesh belt 2 with fixed woven wire by a pouring machine, the front and rear ends of the steel mesh belt 2 are fixed and kept in a tensioned state with a tensioning force of 3N / mm, and the steel mesh belt 2 is placed in a molding groove for primary curing. The surface of the steel mesh belt 2 adopts a patterned steel plate, and the curing temperature is controlled at 120°C. After curing, the two ends of the steel mesh belt are connected in series through steel wire, and the connecting seam is poured again, filled and cured for the second time to complete the preparation.

[0027] It should be noted that the utility model adopts a two-component cast polyurethane 1 cast steel mesh belt to form an integral coiling machine belt. The CPU is evenly distributed inside the steel mesh belt 2. The CPU and the steel mesh are completely covered to ensure that no stratification occurs during use. In addition, especially under working conditions with the presence of wetting media such as oil, its wear resistance is often several to dozens of times that of ordinary rubber materials. The CPU also has the characteristic of adjustable hardness range. In the process of coiling aluminum plates, there are aluminum and aluminum alloys with different hardnesses, and the surface hardness of the coiling machine belt should also be adjusted accordingly. Otherwise, it is easy to slip and fail to coil or the hardness is too low, and the CPU surface is cut and chips fall off, polluting the surface of the aluminum plate.

[0028] The above is a preferred implementation mode of the utility model. The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. Technical personnel in this industry should understand that the utility model is not limited to the above embodiments. The above embodiments and descriptions are only for illustrating the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. An integrally formed steel mesh coiling machine belt, comprising a coating layer and an internal structural layer, characterized in that: The coating layer is mixed and evenly poured onto the structural layer completed by the fixed-woven string yarn, the coating layer is a two-component cast polyurethane (1), and the built-in structural layer is a steel mesh belt (2), wherein the front and rear ends of the steel mesh belt (2) are fixed and kept in a tensioned state.

2. The one-piece steel mesh coiling machine belt according to claim 1, characterized in that: The steel mesh belt (2) is made of stainless steel through fixed weaving and stringing.

3. The one-piece steel mesh coiling machine belt according to claim 1, characterized in that: Both ends of the steel mesh belt (2) are kept in a tensioned state, and the tensioning force is 2N / mm-5N / mm.

4. The one-piece steel mesh coiling machine belt according to claim 1, characterized in that: The steel mesh belt (2) is placed in the shaping groove, the weft direction of the steel mesh belt (2) is in a vertical state, the front side of the steel mesh belt (2) is fixed with a steel plate with a pattern, a smooth surface or a matte surface, and the distance between the steel plates is the total thickness of the steel mesh belt after shaping.

5. The one-piece steel mesh coiling machine belt according to claim 1, characterized in that: The two ends of the steel mesh belt (2) are connected in series via stringing wires, the stringing wires of the steel mesh belt (2) are all of the same diameter and material, and the stringing wires can be freely disassembled.

6. The one-piece steel mesh coiling machine belt according to claim 1, characterized in that: The surface hardness of the two-component cast polyurethane (1) after curing is 80A-70D on the Shore A scale.