Glass fiber feeding device for longitudinal and transverse reinforced tire-based non-woven fabric
By designing a glass fiber feeding device with vertical and horizontal reinforcement, the glass fiber mesh is placed between the polyester spunbond filament cotton mesh, which achieves the stability of tension between vertical and horizontal, solving the problem of dimensional instability of non-woven fabrics in waterproof roll processing, and improving the performance and tear resistance of composite tire base fabrics.
Patent Information
- Application Number
- CN202421345960.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-06-13
AI Technical Summary
When processing waterproof rolls, existing non-woven fabrics are prone to dimensional instability due to high temperature and tension, resulting in slipping and leakage of the edges of the rolls. The longitudinal reinforcement equipment cannot achieve transverse reinforcement, resulting in insufficient dimensional stability.
A glass fiber feeding device for vertical and transverse reinforced tire-based non-woven fabric is designed. By feeding the selected glass fiber mesh cloth with a selected specification into two layers of polyester spunbond filament cotton mesh while ensuring that the glass fiber wire remains stretched and the tension is stable, the glass fiber reinforcement of the polyester spunbond filament non-woven fabric is achieved in a vertical and horizontal bidirectional manner.
The tension stability of vertical and horizontal directions is achieved, and a new composite tire base fabric with excellent performance is obtained, which improves tear resistance and dimensional stability, and avoids the problems of slipping and leakage of the edges of the coil.
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Figure CN222628871U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of non-woven fabric production, in particular to a glass fiber feeding device for longitudinally and transversely reinforced tire-based non-woven fabric. Background Art
[0002] Polyester spunbond filament base non-woven fabric is widely used in tarpaulin waterproof membrane due to its high breaking strength, good tear resistance, high elongation at break and resilience. However, since polyester is a thermoplastic polymer, the main disadvantage of making it into a base fabric is that it is prone to dimensional instability under the high temperature and tension during the processing of waterproof membranes.
[0003] The produced roll materials are prone to slippage and leakage at the joints and edges of the facade walls after construction due to the elasticity of the roll materials, while the glass fiber base cloth is corrosion-resistant, high-temperature-resistant, and has good tensile strength. During the asphalt impregnation process, it has good dimensional stability under high temperature. Its disadvantages are brittleness, poor elasticity, and poor tear resistance. It is prone to damage and leakage after being made into roofing felt.
[0004] At present, longitudinally reinforced polyester spunbond filament base nonwoven fabrics have been used, but there is still a problem of insufficient dimensional stability in the transverse direction. The current reinforcement equipment cannot achieve transverse reinforcement. Therefore, designing a feeding device that can ensure stable feeding in both longitudinal and transverse directions is a problem that needs to be solved by the staff in this field. Utility Model Content
[0005] The utility model aims to provide a glass fiber feeding device for longitudinally and transversely reinforced tire base non-woven fabrics. By designing a new device, glass fiber mesh cloth of selected specifications is fed between two layers of polyester spunbond filament cotton meshes while ensuring that the glass fiber filaments therein are kept stretched and the tension is stable, so that the polyester spunbond filament non-woven fabrics are reinforced with glass fibers in both longitudinal and transverse directions for composite processing, thereby obtaining a new composite tire base cloth with excellent performance, which is a step up in performance compared with the glass fiber composite polyester tire base cloth only reinforced in the longitudinal direction.
[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0007] The utility model is a glass fiber feeding device for longitudinally and transversely reinforced tire base non-woven fabrics, comprising a lower platform, a middle platform, an upper platform, a reinforcement cloth transmission line, a web laying machine and two cotton web spinning machines;
[0008] The reinforcement cloth transmission line includes a reinforcement cloth unwinding machine, a cloth storage rack, a tension rack, a traction mechanism and an expansion mechanism connected in sequence;
[0009] The reinforcing cloth unwinding machine, cloth storage rack, tension rack and traction mechanism are sequentially installed on the top of the upper platform;
[0010] Two of the cotton web spinning machines are installed on the top of the middle platform;
[0011] The web laying machine is arranged on the lower platform, and two swing wire mechanisms are arranged on the top of the web laying machine. The two swing wire mechanisms are respectively arranged directly below the two cotton web spinning machines, and the two swing wire mechanisms are respectively connected to the two cotton web spinning machines;
[0012] A reinforcing cloth feeding mechanism is provided on the top of the web laying machine and between the two swinging wire mechanisms, and the traction mechanism and the width expansion mechanism are vertically distributed up and down and arranged just above the reinforcing cloth feeding mechanism;
[0013] The expansion mechanism is composed of a large drum-shaped steel roller and a small drum-shaped steel roller.
[0014] Furthermore, the reinforcement cloth unwinding machine is provided with a glass fiber mesh cloth coil, and the cloth storage rack is provided with a feeding roller group on the side close to the reinforcement cloth unwinding machine. The glass fiber mesh cloth coil is introduced into the cloth storage rack through the feeding roller group, and the input end of the feeding roller group is connected to the first driving mechanism.
[0015] Furthermore, it also includes a control device, which includes a processor and a plurality of control units. A tension roller is provided in the tension frame, and a detection probe is provided on the tension roller. The detection probe and the first driving mechanism are both electrically connected to the processor.
[0016] Furthermore, the traction mechanism is arranged on the top of the upper platform, the expansion mechanism is arranged above the web laying machine, and the reinforcement mesh between the traction mechanism and the expansion mechanism passes through the upper platform and the middle platform.
[0017] Furthermore, the traction mechanism is composed of an active steel roller and a driven rubber pressure roller, the active steel roller is connected to a second drive mechanism, the web laying machine is provided with a third drive mechanism, the output ends of the second drive mechanism and the third drive mechanism are both provided with encoders, and the second drive mechanism, the third drive mechanism and the two encoders are all electrically connected to the processor.
[0018] Furthermore, the reinforcing cloth feeding mechanism is composed of two feeding rollers, and the large drum-shaped steel roller is close to the two feeding rollers.
[0019] The utility model has the following beneficial effects:
[0020] 1. The utility model designs a novel device to feed glass fiber mesh cloth of selected specifications between two layers of polyester spunbond filament cotton nets while ensuring that the glass fiber filaments therein remain stretched and in a stable tension state, so as to achieve composite processing by reinforcing the polyester spunbond filament non-woven fabric with glass fibers in both longitudinal and transverse directions, thereby obtaining a new composite tire base cloth with excellent performance, which is a step up in performance compared with the glass fiber composite polyester tire base cloth reinforced only in the longitudinal direction.
[0021] 2. The utility model plays the function of cloth storage and buffering through the design of the cloth storage rack. At the same time, it cooperates with the detection probe on the rear tension rack to form a highly stable tension adjustment system. Cooperating with the subsequent expansion mechanism, the drum-shaped surface of the steel roller of the expansion mechanism makes the mesh cloth slide toward the two ends of the steel roller, thereby forming a certain lateral tension, which can achieve the stability of the tension of the glass fiber in both the vertical and horizontal directions in a convenient way.
[0022] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0024] Figure 1 It is a structural schematic diagram of a glass fiber feeding device for a longitudinally and transversely reinforced tire-based non-woven fabric of the utility model;
[0025] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0026] 1-lower platform, 2-middle platform, 3-upper platform, 4-net laying machine, 5-cotton net spinning machine, 6-reinforcement cloth unwinding machine, 7-cloth storage rack, 8-tension rack, 9-traction mechanism, 10-expansion mechanism, 11-reinforcement cloth feeding mechanism, 401-swinging wire mechanism, 701-feeding roller group, 801-tension roller, 901-active steel roller, 902-driven rubber pressure roller, 1001-large drum-shaped steel roller, 1002-small drum-shaped steel roller. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1 As shown, the utility model is a glass fiber feeding device for longitudinally and transversely reinforced tire base non-woven fabric, comprising a lower platform 1, a middle platform 2, an upper platform 3, a reinforcement cloth transmission line, a web laying machine 4 and two cotton web spinning machines 5;
[0029] The reinforcement cloth transmission line includes a reinforcement cloth unwinding machine 6, a cloth storage rack 7, a tension rack 8, a traction mechanism 9 and an expansion mechanism 10 which are connected in sequence;
[0030] The reinforcement cloth unwinding machine 6, the cloth storage rack 7, the tension rack 8 and the traction mechanism 9 are sequentially installed on the top of the upper platform 3;
[0031] Two cotton web spinning machines 5 are installed on the top of the middle platform 2;
[0032] The web laying machine 4 is arranged on the lower platform 1, and two swing wire mechanisms 401 are arranged on the top of the web laying machine 4. The two swing wire mechanisms 401 are respectively arranged directly below the two cotton web spinning machines 5, and the two swing wire mechanisms 401 are respectively connected to the two cotton web spinning machines 5;
[0033] A reinforcing cloth feeding mechanism 11 is provided on the top of the web laying machine 4 and between the two swinging wire mechanisms 401, and a traction mechanism 9 and a width expansion mechanism 10 are vertically distributed and arranged directly above the reinforcing cloth feeding mechanism 11;
[0034] The expansion mechanism 10 is composed of a large drum-shaped steel roller 1001 and a small drum-shaped steel roller 1002.
[0035] Among them Figure 1 As shown, a fiberglass mesh cloth coil is provided on the reinforcement cloth unwinding machine 6, and a feeding roller group 701 is provided on the cloth storage rack 7 close to the reinforcement cloth unwinding machine 6. The fiberglass mesh cloth coil is introduced into the cloth storage rack 7 through the feeding roller group 701, and the input end of the feeding roller group 701 is connected to a first driving mechanism.
[0036] Among them Figure 1 As shown, a control device is also included, which includes a processor and a plurality of control units. A tension roller 801 is provided in the tension frame 8, and a detection probe is provided on the tension roller 801. The detection probe and the first driving mechanism are both electrically connected to the processor.
[0037] Among them Figure 1 As shown, the traction mechanism 9 is arranged on the top of the upper platform 3, the expansion mechanism 10 is arranged above the web laying machine 4, and the reinforcement mesh between the traction mechanism 9 and the expansion mechanism 10 passes through the upper platform 3 and the middle platform 2.
[0038] Among them Figure 1 As shown, the traction mechanism 9 is composed of an active steel roller 901 and a driven rubber pressure roller 902, the active steel roller 901 is connected to a second drive mechanism, the web laying machine 4 is provided with a third drive mechanism, the output ends of the second drive mechanism and the third drive mechanism are both provided with encoders, and the second drive mechanism, the third drive mechanism and the two encoders are all electrically connected to the processor.
[0039] Among them Figure 1 As shown, the reinforcing cloth feeding mechanism 11 is composed of two feeding rollers, and a large drum-shaped steel roller 1001 is close to the two feeding rollers.
[0040] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0041] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A glass fiber feeding device for longitudinally and transversely reinforced tire base nonwoven fabric, characterized in that: It includes a lower platform (1), a middle platform (2), an upper platform (3), a reinforcement cloth transmission line, a web laying machine (4) and two cotton web spinning machines (5); The reinforcement cloth transmission line comprises a reinforcement cloth unwinding machine (6), a cloth storage rack (7), a tension rack (8), a traction mechanism (9) and an expansion mechanism (10) which are connected in sequence; The reinforcing cloth unwinding machine (6), the cloth storage rack (7), the tension rack (8) and the traction mechanism (9) are sequentially installed on the top of the upper platform (3); The two cotton web spinning machines (5) are installed on the top of the middle platform (2); The web laying machine (4) is arranged on the lower platform (1), and two swinging wire mechanisms (401) are arranged on the top of the web laying machine (4), and the two swinging wire mechanisms (401) are respectively arranged directly below the two cotton web spinning machines (5), and the two swinging wire mechanisms (401) are respectively connected to the two cotton web spinning machines (5); A reinforcing cloth feeding mechanism (11) is provided on the top of the web laying machine (4) and between the two swinging wire mechanisms (401); the traction mechanism (9) and the width expansion mechanism (10) are vertically distributed and arranged directly above the reinforcing cloth feeding mechanism (11); The expansion mechanism (10) is composed of a large drum-shaped steel roller (1001) and a small drum-shaped steel roller (1002).
2. A glass fiber feeding device for longitudinally and transversely reinforced tire base nonwoven fabric according to claim 1, characterized in that: The reinforcing cloth unwinding machine (6) is provided with a glass fiber mesh cloth coil, and the cloth storage rack (7) is provided with a loading roller group (701) on the side close to the reinforcing cloth unwinding machine (6). The glass fiber mesh cloth coil is introduced into the cloth storage rack (7) through the loading roller group (701), and the input end of the loading roller group (701) is connected to a first driving mechanism.
3. A glass fiber feeding device for longitudinally and transversely reinforced tire base nonwoven fabric according to claim 2, characterized in that: It also comprises a control device, which comprises a processor and a plurality of control units. A tension roller (801) is provided in the tension frame (8), and a detection probe is provided on the tension roller (801). The detection probe and the first driving mechanism are both electrically connected to the processor.
4. The glass fiber feeding device for longitudinally and transversely reinforced tire base nonwoven fabric according to claim 1, characterized in that: The traction mechanism (9) is arranged on the top of the upper platform (3), the width expansion mechanism (10) is arranged above the web laying machine (4), and the reinforcement mesh between the traction mechanism (9) and the width expansion mechanism (10) passes through the upper platform (3) and the middle platform (2).
5. The glass fiber feeding device for longitudinally and transversely reinforced tire base nonwoven fabric according to claim 3, characterized in that: The traction mechanism (9) is composed of an active steel roller (901) and a driven rubber pressure roller (902); the active steel roller (901) is connected to a second drive mechanism; the web laying machine (4) is provided with a third drive mechanism; the output ends of the second drive mechanism and the third drive mechanism are both provided with encoders; the second drive mechanism, the third drive mechanism and the two encoders are all electrically connected to a processor.
6. The glass fiber feeding device for longitudinally and transversely reinforced tire base nonwoven fabric according to claim 1, characterized in that: The reinforcing cloth feeding mechanism (11) is composed of two feeding rollers, and the large drum-shaped steel roller (1001) is close to the two feeding rollers.