Assembly type elastic hinge seat, container and mining dump truck
By designing the prefabricated elastic articulated seat, the problems of excessive force, uneven force and difficult assembly of the existing cargo box rigid articulated seat are solved, and more uniform force, higher fault tolerance and safer operation are achieved.
Patent Information
- Application Number
- CN202420704328.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-04-08
AI Technical Summary
The existing cargo box rigid articulated seats have too much force when compressed by load, resulting in deformation and cracking, uneven force on the frame, and processing errors cause the cargo box to be unable to be assembled on the frame, which is complicated to operate and has safety risks.
A prefabricated elastic articulated seat is designed, including a top seat, a middle seat, a base and built-in shock absorbing components. The compression of the built-in shock absorbing components is adjusted through the adjustment components to ensure that the frame and the articulated seat are subjected to uniform force, and an in-situ push-pull safety shaft is used to simplify operation and reduce the labor intensity of workers.
It improves fault tolerance, avoids improper assembly of the cargo box, ensures uniform force of the frame and the articulated seat, extends service life, and reduces workers' labor intensity and safety hazards through simplified operation.
Smart Images

Figure CN222629186U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an assembled elastic hinged seat and belongs to the technical field of mining dump trucks. Background Art
[0002] The existing rigid articulated seats of cargo boxes have the following problems:
[0003] 1. The cargo box shock-absorbing rubber is compressed under load, and the welded rigid articulated seat is incompressible, resulting in excessive force on the welded rigid articulated seat, causing deformation and cracking.
[0004] 2. The load compression of the shock-absorbing rubber of the cargo box and the incompressibility of the welded rigid articulated seat cause uneven force on the frame and reduced frame life.
[0005] 3. The cargo box cannot be assembled on the frame due to processing errors (within a certain range) in the frame, the cargo box welded rigid articulated seat, and the lifting cylinder.
[0006] 4. The existing safety measures in the market mainly include two types: detachable safety rods and rotating safety rods. When using the detachable safety rod, the pin needs to be removed, the safety rod is taken out, and finally the safety rod is installed in the corresponding position and the pin is installed. After use, the pin is removed from the corresponding position, the rod is taken down, put back on the placement rack, and the safety rod is inserted. The operation is complicated and parts are easy to lose. The rotating safety rod requires workers to enter the middle position of the middle and rear axles of the cargo box after the cargo box is lifted to lift the safety rod. After use, the workers need to enter the middle position of the middle and rear axles of the cargo box again to put down the safety rod. The operation is complicated and there are safety hazards. Summary of the invention
[0007] The utility model provides an assembled elastic hinge seat, which can well solve the shortcomings of the prior art.
[0008] The utility model is implemented according to the following technical solutions:
[0009] In a first aspect, the utility model provides an assembled elastic hinge seat, comprising:
[0010] A top seat, fixed to the outer bottom surface of the rear of the cargo box;
[0011] an intermediate seat, the upper portion of which is assembled on the top seat;
[0012] A base, mounted on the lower part of the middle seat, the base being provided with a reaming hole for hinged connection with the frame;
[0013] The built-in shock-absorbing component is arranged between the base and the middle seat, and is used to ensure that the frame and the assembled elastic hinge seat are evenly stressed.
[0014] In some embodiments, an adjusting component is also included, which is arranged between the top seat and the middle seat. The adjusting component is composed of at least one adjusting gasket stacked on top of each other. By increasing or decreasing the number of adjusting gaskets, the compression amount of the built-in shock-absorbing component and the compression amount of the external shock-absorbing component at the bottom of the cargo box when the cargo box is loaded are ensured to be consistent.
[0015] In some embodiments, the base comprises:
[0016] The mounting portion has a receiving cavity with an opening toward the top seat, and is used to hold the lower portion of the middle seat and the built-in shock absorbing component;
[0017] The hinged part is installed on the outer bottom surface of the installation part. The hinged part is composed of a pair of vertical plates facing each other. Each of the two vertical plates is provided with a coaxially arranged reaming hole.
[0018] In some embodiments, at least one coaxially arranged through hole is provided on the bottom plate of the mounting portion, the lower portion of the middle seat and the built-in shock absorbing component. After the bolt passes through the through holes of the three, the three are fixed together by tightening with nuts.
[0019] In some embodiments, after the nut is tightened on the bolt, the bolt is provided with a radial through hole on the circumferential surface of the rod portion close to the nut, and a safety pin is inserted into the radial through hole to prevent the nut from falling off the bolt.
[0020] In some embodiments, the base further comprises:
[0021] The limiting component is fixed on a mounting portion between the two vertical plates and close to the rear end of the vertical plates. The limiting portion includes a U-shaped plate protruding toward the frame. When the cargo box is lifted to a preset angle, the U-shaped plate contacts the frame to limit further lifting of the cargo box.
[0022] In some embodiments, the base also includes a safety shaft, which includes a cylindrical component and a latch; the cylindrical component is mounted on the outer plate of one of the vertical plates; the latch is installed in the cylindrical component and can move axially in the cylindrical component, and when the cargo box is lifted to a preset angle, the latch can be inserted into the safety sleeve hole on the frame.
[0023] In some embodiments, a U-shaped track is provided on the circumferential surface of the cylindrical component, and the handle of the latch acts on the track, and the cylinder of the latch is axially moved in the cylindrical component by pushing and pulling the handle.
[0024] In some embodiments, the top seat is fixed to the outer bottom surface of the rear of the cargo box by welding; the upper part of the middle seat is fixed to the top seat by bolts.
[0025] In a second aspect, the utility model provides a cargo box, wherein the above-mentioned assembled elastic hinge seat is respectively provided on both sides of the outer bottom surface of the rear part of the cargo box.
[0026] In a third aspect, the utility model provides a mining dump truck, comprising a frame and a lifting cylinder, wherein the above-mentioned cargo box is mounted on the frame.
[0027] Beneficial effects of the utility model:
[0028] a. The assembled structure effectively improves fault tolerance (the assembled articulated seat has mobility in all directions, which can to a certain extent avoid the situation where the cargo box cannot be assembled with the frame and cylinder due to manufacturing errors of the frame, cargo box and lifting cylinder).
[0029] b. The built-in shock-absorbing rubber design ensures that the frame and articulated seat are evenly stressed, ensuring service life.
[0030] c. The in-situ push-pull safety shaft design ensures safe operation, reduces workers' labor intensity, and avoids the loss of parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The accompanying drawings are part of the present invention and are used to provide a further understanding of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention, but do not constitute an improper limitation on the present invention. Obviously, the accompanying drawings described below are only some embodiments. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without creative work.
[0032] In the attached picture:
[0033] Figure 1 This is a schematic diagram of the application of the assembled elastic hinge seat of the utility model;
[0034] Figure 2 This is the front view of the matching elastic hinge seat of the utility model;
[0035] Figure 3 This is a front cross-sectional view of the matching elastic hinge seat of the utility model;
[0036] Figure 4 It is a left view of the matching elastic hinge seat of the utility model;
[0037] Figure 5 This is a bottom view of the matching elastic hinged seat of the utility model;
[0038] Figure 6 It is a right view of the matching elastic hinge seat of the utility model;
[0039] Figure 7 The utility model is a three-dimensional elastic hinge seat Figure 1 ;
[0040] Figure 8 The utility model is a three-dimensional elastic hinge seat Figure 2 .
[0041] Figure identification: 1-top seat, 2-middle seat, 3-base, 4-built-in shock-absorbing component, 5-adjusting component, 6-limiting component, 7-safety shaft, 8-bolt, 9-bolt, 10-safety pin, 100-assembled elastic hinge seat, 200-shaft, 300-mounting sleeve hole, 400-external shock-absorbing component, 500-cargo box, 600-frame, 700-lifting cylinder.
[0042] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION
[0043] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. The following embodiments are used to illustrate the utility model but are not used to limit the scope of the utility model.
[0044] In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0045] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0046] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8As shown, an assembled elastic hinge seat includes a top seat 1, an intermediate seat 2, a base 3 and a built-in shock-absorbing component 4; the top seat 1 is fixed to the outer bottom surface of the rear of the cargo box 500; the upper part of the intermediate seat 2 is assembled on the top seat 1; the base 3 is assembled on the lower part of the intermediate seat 2, and a hinge hole for hinged connection with the frame 600 is provided on the base 3; the built-in shock-absorbing component 4 is arranged between the base 3 and the intermediate seat 2, and is used to ensure that the frame 600 and the assembled elastic hinge seat 100 are subjected to uniform force.
[0047] The above-mentioned adjusting components are further described below.
[0048] Continue to refer to Figure 1 , Figure 2 As shown, the assembled elastic hinge seat also includes an adjusting component 5, which is composed of at least one adjusting gasket stacked on top of each other. By increasing or decreasing the number of adjusting gaskets, it is ensured that the compression amount of the built-in shock-absorbing component 4 and the compression amount of the external shock-absorbing component 400 at the bottom of the cargo box 500 are consistent when the cargo box 500 is under load.
[0049] The above base is further described below.
[0050] like Figure 2 , Figure 3 , Figure 4 As shown, the base 3 includes a mounting portion and a hinged portion; the mounting portion has a accommodating cavity with an opening toward the top seat 1, which is used to hold the lower portion of the middle seat 2 and the built-in shock-absorbing component 4; the hinged portion is installed on the outer bottom surface of the mounting portion, and the hinged portion is composed of a pair of vertical plates opposite to each other, and each of the two vertical plates is provided with a coaxially arranged reaming hole.
[0051] Preferred solution: Figure 5 As shown, a reinforcing rib plate is welded between the outer side surface of the vertical plate and the bottom plate of the mounting portion, and a reinforcing rib plate is welded between the two vertical plates; the built-in shock-absorbing component 4 uses built-in shock-absorbing rubber.
[0052] Further solutions: Figure 2 As shown, at least one coaxially arranged through hole is provided on the bottom plate of the mounting portion, the lower portion of the middle seat 2 and the built-in shock absorbing component 4. After the bolt 8 passes through the through holes of the three, the three are fixed together after being tightened by a nut.
[0053] Further solutions: Figure 2 As shown, when the nut is tightened on the bolt 8, a radial through hole is provided on the circumferential surface of the rod portion of the bolt 8 near the nut, and a safety pin 10 is inserted into the radial through hole to prevent the nut from falling off the bolt 8.
[0054] Further solutions: Figure 3 , Figure 4 , Figure 5 , Figure 6As shown, the base 3 also includes a limiting component 6, which is fixed on a mounting portion between the two vertical plates and close to the rear end of the vertical plates. The limiting portion 6 includes a U-shaped plate protruding toward the frame. When the cargo box 500 is lifted to a preset angle, the U-shaped plate contacts the frame 600 to limit further lifting of the cargo box 500.
[0055] Preferred solution: Figure 3 As shown, the limiting component 6 also includes a supporting plate, which is welded in the U-shaped plate and is also welded to the bottom plate of the mounting portion.
[0056] Further solutions: Figure 1 , Figure 2 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 As shown, the base 3 also includes a safety shaft 7, which includes a cylindrical component and a latch; the cylindrical component is installed on the outer plate of one of the vertical plates; the latch is installed in the cylindrical component and can move axially in the cylindrical component. When the cargo box 500 is lifted to a preset angle, the latch can be inserted into the safety sleeve hole 300 on the frame 600.
[0057] Further solutions: Figure 8 As shown, a U-shaped slideway is provided on the circumferential surface of the cylindrical component, and the handle of the latch acts on the slideway. By pushing and pulling the handle, the cylinder of the latch is axially moved in the cylindrical component.
[0058] Preferred solution: a reinforcing rib plate is welded between the cylindrical component and the vertical plate and the bottom plate of the mounting portion.
[0059] A further solution is as follows: the top seat 1 is fixed to the outer bottom surface of the rear part of the cargo box 500 by welding; the upper part of the middle seat 2 is fixed to the top seat 1 by bolts 9.
[0060] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8As shown, during implementation, the top seat 1 needs to be welded to the bottom of the cargo box 500 first, and the middle seat 2 is pre-tightened with the top seat 1 through bolts 9, and an adjustment gasket is installed between the middle seat 2 and the top seat 1. The base 3 is hinged with the frame 600 through the shaft 200, and the internal shock-absorbing rubber (internal shock-absorbing component 4) is installed in the base 3. According to the thickness of the external shock-absorbing rubber (external shock-absorbing component 400) installed at the bottom of the cargo box 500, the number of adjustment gaskets between the middle seat 2 and the top seat 1 is adjusted to ensure that the compression amount of the internal shock-absorbing rubber (internal shock-absorbing component 4) is consistent with the compression amount of the external shock-absorbing rubber (external shock-absorbing component 400) at the bottom of the cargo box 500 when subjected to load. The cargo box 500 is connected to the lifting cylinder 700 through a pin shaft, and the position of the cargo box 500 is fine-tuned until the installation requirements of the lifting cylinder 700 are met. Finally, the bolts 8 and 9 are tightened with a fixed torque, and the safety pin 10 is installed (to prevent the nut from falling off after the internal shock-absorbing rubber is compressed). The position where the shaft 7 is installed in the figure is in a non-working state. When the cargo box 500 needs to be lifted during maintenance, it is lifted to 43°. The safety shaft 7 is rotated to the track through the handle and inserted into the safety sleeve hole 300 on the frame 600 to ensure the safety of maintenance. When the maintenance is completed, the safety shaft 7 is pulled back to the original position. When the hydraulic system controlling the lifting cylinder 700 fails and the cargo box 500 is lifted to 50°, the limit component 6 contacts the frame 600 when the cargo box is lifted to 50°, avoiding rollover accidents caused by the continued lifting of the cargo box 500.
[0061] In summary, the assembled structure effectively improves fault tolerance (the assembled articulated seat has movement in all directions, which can avoid the situation where the cargo box cannot be assembled with the frame and cylinder due to manufacturing errors of the frame, cargo box and lifting cylinder to a certain extent). The built-in shock-absorbing rubber design ensures that the frame and articulated seat are evenly stressed and guarantees service life. The in-situ push-pull safety shaft design ensures safe operation, reduces the labor intensity of workers, and avoids the loss of parts.
[0062] The utility model also provides a cargo box, wherein the above-mentioned assembled elastic hinge seat is respectively provided on both sides of the outer bottom surface of the rear part of the cargo box.
[0063] The utility model also provides a mining dump truck, comprising a vehicle frame and a lifting cylinder, wherein the above-mentioned cargo box is installed on the vehicle frame.
[0064] In the description provided herein, a large number of specific details are described. However, it is understood that embodiments of the present invention can be practiced without these specific details. In some instances, well-known methods, structures and techniques are not shown in detail so as not to obscure the understanding of this description.
[0065] In addition, those skilled in the art will understand that, although some embodiments described herein include certain features included in other embodiments but not other features, the combination of features of different embodiments also means being within the scope of protection of the present utility model and forming different embodiments. For example, in the above embodiments, those skilled in the art can use them in combination according to the known technical solutions and the technical problems to be solved by the present application.
[0066] The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Although the utility model has been disclosed as a preferred embodiment as above, it is not used to limit the utility model. Any technician familiar with this patent can make some changes or modify the technical content suggested above into an equivalent embodiment with equivalent changes without departing from the scope of the technical solution of the utility model. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the utility model without departing from the content of the technical solution of the utility model still falls within the scope of the solution of the utility model.
Claims
1. An assembled elastic hinge seat, characterized in that: include: A top seat, fixed to the outer bottom surface of the rear of the cargo box; an intermediate seat, the upper portion of which is assembled on the top seat; A base, mounted on the lower part of the middle seat, the base being provided with a reaming hole for hinged connection with the frame; The built-in shock-absorbing component is arranged between the base and the middle seat, and is used to ensure that the frame and the assembled elastic hinge seat are evenly stressed.
2. The assembled elastic hinge seat according to claim 1, characterized in that: Also includes: The adjusting component is arranged between the top seat and the middle seat. The adjusting component is composed of at least one adjusting gasket stacked on top of each other. By increasing or decreasing the number of adjusting gaskets, it is ensured that the compression amount of the built-in shock-absorbing component and the compression amount of the external shock-absorbing component at the bottom of the cargo box are consistent when the cargo box is loaded.
3. The assembled elastic hinge seat according to claim 1, characterized in that: The base comprises: The mounting portion has a receiving cavity with an opening toward the top seat, and is used to hold the lower portion of the middle seat and the built-in shock absorbing component; The hinged part is installed on the outer bottom surface of the installation part. The hinged part is composed of a pair of vertical plates facing each other. Each of the two vertical plates is provided with a coaxially arranged reaming hole.
4. The assembled elastic hinge seat according to claim 3, characterized in that: The bottom plate of the mounting portion, the lower portion of the middle seat and the built-in shock-absorbing component are each provided with at least one coaxially arranged through hole. After the bolts penetrate through the through holes of the three, the three are fixed together after being tightened by nuts.
5. The assembled elastic hinge seat according to claim 4, characterized in that: When the nut is fastened on the bolt, a radial through hole is provided on the circumferential surface of the rod portion of the bolt close to the nut, and a safety pin is inserted into the radial through hole to prevent the nut from falling off the bolt.
6. The assembled elastic hinge seat according to claim 3, characterized in that: The base also includes: The limiting component is fixed on a mounting portion between the two vertical plates and close to the rear end of the vertical plates. The limiting component includes a U-shaped plate protruding toward the frame. When the cargo box is lifted to a preset angle, the U-shaped plate contacts the frame to limit further lifting of the cargo box.
7. The assembled elastic hinge seat according to claim 3, characterized in that: The base also includes: Safety shaft, including: A cylindrical member mounted on the outer side plate of one of the vertical plates; The latch is installed in the cylindrical component and can move axially in the cylindrical component. When the cargo box is lifted to a preset angle, the latch can be inserted into the safety sleeve hole on the frame.
8. The assembled elastic hinge seat according to claim 7, characterized in that: A U-shaped track is arranged on the circumferential surface of the cylindrical component, and the handle of the latch acts on the track. By pushing and pulling the handle, the cylinder of the latch is axially moved in the cylindrical component.
9. The assembled elastic hinge seat according to claim 1, characterized in that: The top seat is fixed to the outer bottom surface of the rear part of the cargo box by welding; the upper part of the middle seat is fixed to the top seat by bolts.
10. A cargo box, characterized in that: An assembled elastic hinge seat according to any one of claims 1 to 9 is provided on both sides of the outer bottom surface of the rear of the cargo box.
11. A mining dump truck, comprising a frame and a lifting cylinder, characterized in that: The cargo box according to claim 10 is mounted on the vehicle frame.