Charging assembly and overturning charging system
By combining the loading cylinder and the discharge tube, the problems of low loading efficiency and difficult loading of feld quartz pipes in the prior art are solved, and the effect of adapting quartz pipes of different lengths is achieved, reducing the loading difficulty and improving the loading efficiency.
Patent Information
- Application Number
- CN202420819743.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-04-19
AI Technical Summary
The existing method of loading crystal raw materials into quartz tubes is less efficient, especially when filling quartz tubes with longer lengths, the staff cannot reach the bottom of the quartz tubes, making it difficult to place the raw materials in a specific way.
A loading assembly is provided, including a loading barrel and a discharge tube, which is used to place materials in reverse order. The discharge tube is connected after the loading barrel is placed in the material and flipped together with the loading barrel, so that the material is turned over and placed in the discharge tube.
Through the coordination of the loading cylinder and the discharge pipe, the order of materials is inverted and flipped into the loading pipes of different lengths is adapted to the loading pipes, which reduces the difficulty of loading and improves the loading efficiency.
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Figure CN222630092U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of crystal growth technology, and in particular to a charging assembly and a flip charging system. Background Art
[0002] In the field of crystal growth, some experiments need to be carried out in a quartz tube, and the positional relationship of several raw materials placed in the quartz tube is related to the synthesis effect. Taking cadmium telluride crystal as an example, when loading the materials, the tellurium layer is located below the cadmium layer, the cadmium layer is located below the tellurium layer, the tellurium is located around the cadmium, and the cadmium is located around the tellurium. All of these will produce different effects during synthesis.
[0003] To this end, the existing loading method requires the staff to reach their hands into the bottom of the quartz tube to continue to place the raw materials in a specific manner, which is inefficient. In addition, for long quartz tubes, the staff's arms cannot reach the bottom of the quartz tube and thus cannot place the raw materials in a specific manner. Utility Model Content
[0004] In view of this, the purpose of the present application is to provide a loading assembly and a flip loading system to solve the problem that the existing method of loading crystal raw materials into quartz tubes is low in efficiency and difficult to load quartz tubes with longer lengths.
[0005] In order to achieve the above technical objectives, the present application provides a first aspect of a loading assembly, comprising: a loading cylinder and a discharge tube;
[0006] The loading cylinder is used for placing materials in reverse order;
[0007] The discharge pipe is used to be sleeved on the loading cylinder after the material is placed in the loading cylinder, and is turned over together with the loading cylinder so that the material is turned over and placed in the discharge pipe.
[0008] Further, it also includes a support rod;
[0009] One end of the loading cylinder is open;
[0010] One end of the support rod is connected to the other end of the loading cylinder.
[0011] Furthermore, the support rod is a telescopic rod.
[0012] Furthermore, the support rod is a splicable rod.
[0013] Further, it also includes a base;
[0014] The other end of the support rod is connected to the base.
[0015] Furthermore, the loading cylinder is a cylinder made of PP material;
[0016] The discharge tube is a quartz tube.
[0017] Furthermore, the outer diameter of the loading cylinder is 0.5-1 mm smaller than the inner diameter of the discharge pipe.
[0018] A second aspect of the present application provides a flip loading system, comprising: a flip assembly and any of the above-mentioned loading assemblies;
[0019] The flip assembly comprises: a clamp and a flip driving member;
[0020] The clamp is used to fix the loading tube and the discharge tube in the loading assembly;
[0021] The flip driving member is used to drive the clamp to flip.
[0022] Furthermore, it also includes: a device body;
[0023] The device body is provided with a loading station, a sleeve station and a flipping station;
[0024] The loading station is used for placing materials into the loading barrel in reverse order;
[0025] The sleeve connection station is used for sleeve connection of the discharge pipe on the loading cylinder;
[0026] The flip assembly is arranged on the flip station.
[0027] Furthermore, a growth station is also provided on the main body of the device;
[0028] The growth station is used to pull the loading tube out of the discharge pipe after the loading assembly is turned over.
[0029] It can be seen from the above technical scheme that the present application provides a loading assembly and a flip loading system, wherein the loading assembly includes: a loading cylinder and a discharge tube; the loading cylinder is used for allowing materials to be placed in a reversed order; the discharge tube is used to be sleeved on the loading cylinder after the material is placed in the loading cylinder, and flipped together with the loading cylinder so that the material is flipped and placed in the discharge tube.
[0030] In this solution, through the cooperation between the loading cylinder and the discharge tube, the materials can be placed in the loading cylinder in reverse order and then turned over and loaded into the discharge tube, so that the materials can be placed in the discharge tube in the required manner. It can adapt to discharge tubes of different lengths, reduce the difficulty of loading and improve the loading efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0032] Figure 1 A diagram of the connection between a discharge pipe and a loading barrel of a loading assembly provided in an embodiment of the present application;
[0033] Figure 2 A diagram showing a discharge pipe and a loading barrel of a loading assembly provided in an embodiment of the present application being separated after being flipped over;
[0034] Figure 3 A schematic diagram of a flip loading system provided in an embodiment of the present application. DETAILED DESCRIPTION
[0035] The technical solutions of the embodiments of the present application will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the specification of the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection requested by the present application.
[0036] In the description of the embodiments of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the embodiments of the present application. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0037] In the description of the embodiments of the present application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a replaceable connection, or an integral connection, it can be a mechanical connection, it can be an electrical connection, it can be a direct connection, it can be indirectly connected through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present application can be understood according to specific circumstances.
[0038] See also Figure 1 and Figure 2In the first aspect of the embodiment of the present application, a loading assembly is provided, comprising: a loading cylinder 10 and a discharge tube 20. The loading cylinder 10 is used for pre-loading a material 30; the discharge tube 20 is used for loading the material 30 through the loading cylinder 10, so that the material 30 is placed in a specific manner in the discharge tube 20. In this embodiment, the material 30 may include a tellurium material and a cadmium material; and the discharge tube 20 may be a quartz tube.
[0039] In this embodiment, when the material 30 is put into the loading barrel 10, the material 30 is put in in a reverse order. The reverse order is to turn the material in the loading barrel 10 over so that the material can be placed in a desired manner.
[0040] After the loading barrel 10 is filled with the material 30, the discharge pipe 20 is sleeved on the loading barrel 10 and turned over together with the loading barrel 10 so that the material 30 is turned over and placed in the discharge pipe 20. Specifically, the angle at which the loading barrel 10 and the discharge pipe 20 are turned over together is 180°.
[0041] Similarly, cadmium telluride crystals are used for illustration. If the order of materials in the discharge tube 20 is that the upper layer is the telluride material and the lower layer is the cadmium material, then in the loading cylinder 10, the order of materials is reversed so that the cadmium material is placed in the upper layer and the telluride material is placed in the lower layer. The other materials in the discharge tube 20 are placed in the same way, specifically, the materials in the loading cylinder 10 are turned 180 degrees to form the desired material placement.
[0042] In this solution, by pre-discharging the material into the loading cylinder 10, since the depth of the loading cylinder 10 is fixed, the material discharging difficulty of the staff can be reduced and the material discharging efficiency can be improved; after the loading cylinder 10 is placed, the loading cylinder 10 and the discharging tube 20 are turned over together.
[0043] In a more specific embodiment, the discharge tube 20 is sleeved on the outside of the loading barrel 10. In order to ensure that the discharge tube 20 can be sleeved on the loading barrel 10, in this embodiment, the outer diameter of the loading barrel 10 is 0.5-1mm smaller than the inner diameter of the discharge tube 20, which can meet the sleeve connection requirements of the two while allowing the discharge tube 20 to clamp the loading barrel 10 to avoid changes in the structural layer of the material 30 during the flipping process.
[0044] In this embodiment, the loading cylinder 10 is made of PP material, which is not easy to scratch the quartz tube.
[0045] In a more specific embodiment, a support rod 11 is further included; one end of the loading cylinder 10 is open, and correspondingly, the other end of the loading cylinder 10 is closed. One end of the support rod 11 is connected to the other end of the loading cylinder 10.
[0046] The support rod 11 is used to extend the length of the other end of the loading tube 10 , so as to facilitate taking the loading tube 10 out of the discharge tube 20 after the loading tube 10 and the discharge tube 20 are reversed.
[0047] As an implementation manner, the support rod 11 may be a telescopic rod. For example, the support rod 11 may be a structure that can be fixed by bolts or other fixing parts after being telescoped to adapt to discharge pipes 20 of different lengths.
[0048] In another embodiment, the support rod 11 is a splicable rod; that is, in this embodiment, the length of the support rod 11 can be adjusted by splicing to adapt to the discharge tube 20 of different lengths.
[0049] Furthermore, a base 12 is included; the other end of the support rod 11 is connected to the base 12 .
[0050] The base 12 and the support rod 11 can both be made of stainless steel. By setting the base 12, when the loading barrel 10 is loaded with the material 30, the loading barrel 10 can be stably placed.
[0051] The second aspect of the present application provides a flip loading system, see Figure 3 The system includes: a flip assembly 40 and any of the above-mentioned loading assemblies; the flip assembly 40 includes: a clamp 41 and a flip driving member 42; the clamp 41 is used to fix the loading tube 10 and the discharge tube 20 in the loading assembly; the flip driving member 42 is used to drive the clamp 41 to flip.
[0052] In this solution, the clamp 41 can be in the shape of a clamping arm, which can clamp and fix the outside of the discharge tube 20. At the same time, the clamp 41 also includes a pressing cover 43, through which the discharge tube 20 and the loading tube 10 can be pressed tightly to prevent the discharge tube 20 and the loading tube 10 from separating during the flipping process. That is, in this embodiment, the discharge tube 20 can be clamped from the width direction of the discharge tube 20 by the clamp 41, and the discharge tube 20 and the loading tube 10 can be pressed tightly from the length direction of the discharge tube 20, so as to fix the discharge tube 20 and the loading tube 10.
[0053] The flip driving member 42 may be a rotary motor or the like, which can drive the clamp 41, the pressing cover 43, the discharge tube 20 and the loading cylinder 10 to flip together.
[0054] By means of the turning assembly 40 , the discharge tube 20 and the loading barrel 10 can be driven to turn over automatically after they are sleeved together, thereby realizing automated operation.
[0055] In a more specific embodiment, the present embodiment provides a more specific structure for automating a loading process. Specifically, the flip loading system also includes: a device body 50; a loading station 51, a socketing station 52 and a flipping station 53 are provided on the device body 50; the loading station 51 is used to provide the material 30 to be placed in the loading barrel 10 in a reversed order; the socketing station 52 is used to provide the discharge pipe 20 to be socketed on the loading barrel 10; and the flip assembly 40 is provided on the flipping station 53.
[0056] As an embodiment, the loading barrel 10 is first transferred to the loading station 51, and then the material 30 can be placed into the loading barrel 10 by the loader 56 according to a preset placement rule, specifically in the reverse order of the above. As another embodiment, after the loading barrel 10 is transferred to the loading station 51, the material can also be manually placed by the staff.
[0057] After the material 30 is placed in the loading cylinder 10, the loading cylinder 10 is transferred to the sleeve connection station 52, and then the discharge tube 20 can be sleeved on the loading cylinder 10 by the first robot 57, or the staff can manually sleeve the discharge tube 20 on the loading cylinder 10.
[0058] After the discharge tube 20 and the loading tube 10 are sleeved, the loading tube 10 and the discharge tube 20 are transported together to the turning station 53 and turned by the turning assembly 40 on the turning station 53.
[0059] Furthermore, a growth station 54 is also provided on the device body 50; the growth station 54 is used for pulling the loading cylinder 10 out of the discharge pipe 20 after the loading assembly is turned over.
[0060] Specifically, after the loading assembly is turned over, the second manipulator 58 on the growth station 54 can extract the loading cylinder 10 from the discharge tube 20, or the staff can manually extract the loading cylinder 10 from the discharge tube 20. Taking the method of using the second manipulator 58 as an example, correspondingly, a fixing member (not shown in the figure) for fixing the discharge tube 20 can be provided on the growth station 54 to ensure that the second manipulator 58 can extract the loading cylinder 10 from the discharge tube 20.
[0061] After the loading tube 10 is withdrawn from the discharge tube 20, the discharge tube 20 can be left still for crystal growth.
[0062] In the flipping loading system provided in the present application, a transporter 55 can also be provided on the device body 10; the transporter 55 can be a conveyor belt structure or a transfer robot, etc., which is used to transport the loading components to the loading station 51, the socketing station 52, the flipping station 53 and the growth station 54.
[0063] The above are only preferred embodiments of the present application and are not intended to limit the present utility model. Although the present application has been described in detail with reference to the examples, those skilled in the art can still modify the technical solutions recorded in the aforementioned examples or make equivalent substitutions for some of the technical features therein. However, any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A charging assembly, characterized in that: include: A loading cylinder (10) and a discharge pipe (20); The loading cylinder (10) is used for loading materials (30) in reverse order; The discharge pipe (20) is used to be sleeved on the loading cylinder (10) after the material (30) is placed in the loading cylinder (10), and to be turned over together with the loading cylinder (10) so that the material (30) is turned over and placed in the discharge pipe (20).
2. The charging assembly according to claim 1, characterized in that: Also includes a support rod (11); One end of the loading tube (10) is open; One end of the support rod (11) is connected to the other end of the loading cylinder (10).
3. The charging assembly according to claim 2, characterized in that: The support rod (11) is a telescopic rod.
4. The charging assembly according to claim 2, characterized in that: The support rod (11) is a splicable rod.
5. The charging assembly according to claim 2, characterized in that: Also includes a base (12); The other end of the support rod (11) is connected to the base (12).
6. The charging assembly according to claim 1, characterized in that: The loading cylinder (10) is a cylinder made of PP material; The discharge pipe (20) is a quartz tube.
7. The charging assembly according to claim 1, characterized in that: The outer diameter of the loading cylinder (10) is 0.5-1 mm smaller than the inner diameter of the discharge tube (20).
8. A flip loading system, characterized in that: include: A turning assembly (40) and a charging assembly as claimed in any one of claims 1 to 7; The flip assembly (40) comprises: a clamp (41) and a flip driving member (42); The clamp (41) is used to fix the loading cylinder (10) and the discharge pipe (20) in the loading assembly; The flip driving member (42) is used to drive the clamp (41) to flip.
9. The overturning loading system according to claim 8, characterized in that: Also includes: Device body (50); The device body (50) is provided with a loading station (51), a sleeve connection station (52) and a flipping station (53); The loading station (51) is used to allow materials (30) to be placed into the loading cylinder (10) in reverse order; The sleeve connection station (52) is used for sleeve connection of the discharge pipe (20) onto the loading cylinder (10); The flipping assembly (40) is arranged on the flipping station (53).
10. The overturning loading system according to claim 9, characterized in that: A growth station (54) is also provided on the device body (50); The growth station (54) is used to pull the loading cylinder (10) out of the discharge pipe (20) after the loading assembly is turned over.