Take-up device for charging gun cable of new energy automobile AC / DC charging pile
By designing a wire retractor that includes a traction rope, arc clamp, reel assembly and a linkage stepless commutation lock, the problem that existing charging pile wire retractors cannot adapt to single and double charging guns at the same time is solved, and the automatic storage and protection of cables is achieved, extending the service life of the equipment and reducing management costs.
Patent Information
- Application Number
- CN202420591881.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-03-26
AI Technical Summary
The cable retractors of existing charging piles cannot adapt to the use of single and double charging guns at the same time, and the cable lacks automatic cable retractors, resulting in messy, easy to break, and high management costs.
A wire retractor including a traction rope, a circular arc clamp, a reel assembly and a linkage stepless reversing locker is designed, which can be installed on existing charging piles, supports the use of single and double charging guns, and hangs the cables off the ground through automatic wire retractors to reduce wear.
It realizes the diversity and flexibility of the cable collector, extends the service life of the charging gun and cable, reduces management and maintenance costs, and improves the use safety and user experience of the charging pile.
Smart Images

Figure CN222630749U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of new energy equipment, and in particular relates to a wire take-up device for a charging gun cable of an AC and DC charging pile of a new energy vehicle. Background Art
[0002] In the prior art, there are various types of charging piles for new energy electric vehicles, including wall-mounted, column-mounted, cabinet-mounted, AC, DC single-gun and double-gun charging piles, and various types of wire take-ups. However, due to the structure of the charging piles, they are often not suitable for both a single charging gun and the simultaneous use of two charging guns. Moreover, the cables are generally manually wound without automatic wire take-ups. In actual use, most of the cables are placed on the ground in a messy manner and are unattended. They are easily crushed and damaged by vehicles, especially when used outdoors. They are exposed to the sun and rain, are dirty and damaged, and are dangerous and unsafe. Even if a small number of charging stations are managed by dedicated personnel, the labor intensity is high and the cost is high. Utility Model Content
[0003] In order to solve the deficiencies in the prior art, the utility model provides a cable take-up device for the charging gun cable of the AC and DC charging piles of new energy vehicles. The cable take-up device is added to the existing wall-mounted, column-type, cabinet-type, AC and DC single-gun and double-gun charging piles, so that a single charging gun can be used or two charging guns can be used at the same time.
[0004] The utility model adopts the following technical solutions.
[0005] The utility model proposes a wire take-up device for a charging gun cable of an AC / DC charging pile of a new energy vehicle. The wire take-up device is installed at a charging pile body or at an installation position outside the charging pile body. The wire take-up device comprises: a traction rope, an arc-shaped wire clamp, a drum assembly and a linked stepless reversing locker; one end of the traction rope is connected to the drum assembly, and the other end of the traction rope is connected to the arc-shaped wire clamp, the arc-shaped wire clamp clamps the middle section of the charging pile gun line cable, and the other end of the charging pile gun line cable is connected to the charging gun; the linked stepless reversing locker is fixedly installed inside the large drum.
[0006] The reel assembly comprises: a first housing, a mounting connection plate and a second housing;
[0007] The various parts of the reel assembly are arranged in the cavity formed by the combination of the first shell and the second shell; a group of holes are provided on the rear facades of the first shell and the second shell to fix the connection with the installation connecting plate, and the installation connecting plate is fixedly connected to the charging pile body or an installation position outside the charging pile body.
[0008] The reel assembly also includes: a connecting nut group, a built-in bracket, a copper shaft, two small reel shafts, a nut and a four-way pulley group; wherein the two small reel shafts are arranged parallel to the copper shaft;
[0009] The built-in bracket is fixedly mounted on the first housing through a connecting nut set;
[0010] A special-shaped hole is opened on the side elevation of the built-in bracket to fix one end of the copper shaft, and a special-shaped hole is opened on the inner wall of the second shell to fix the other end of the copper shaft;
[0011] Two screw holes are also provided on the side elevation of the built-in bracket, and one end of each small reel shaft is provided with a thread, and one end of the small reel shaft passes through the screw hole on the built-in bracket and is fixed with a nut; another two special-shaped holes are also provided on the inner wall of the second shell, and the other end of each small reel shaft is provided with a special-shaped surface, and the other end of the small reel shaft is inserted into the special-shaped hole on the second shell and fixed;
[0012] A group of holes are arranged on the bottom surface of the built-in bracket to fix and install a four-way pulley block.
[0013] The reel assembly also includes: a large reel, a first reel side cover, a second reel side cover, a first copper bearing, a second copper bearing, a first small reel, a second small reel, a first small end cover and a second small end cover;
[0014] The large reel is sleeved on the copper shaft, and the two ends of the large reel are respectively fixedly connected with the first reel side cover and the second reel side cover by screws; the first reel side cover and the second reel side cover are respectively provided with a first copper bearing and a second copper bearing in the central holes, and the first copper bearing and the second copper bearing are clearance-matched with the copper shaft;
[0015] The center holes of the first small reel and the first small end cover are sleeved on a small reel shaft through a clearance fit, and the center holes of the second small reel and the second small end cover are sleeved on another corresponding small reel shaft through a clearance fit;
[0016] The center holes of the first small reel and the second small reel are both provided with special-shaped limiting structures.
[0017] The winding drum assembly also includes: a first constant force spring and a second constant force spring;
[0018] The outer surface of the large drum is provided with three grooves, namely, a middle groove, a left groove, and a right groove; wherein the diameter of the circle where the middle groove is located is smaller than the diameter of the circle where the left groove and the right groove are located;
[0019] One end of the traction rope is passed through the rope threading hole in the middle groove and then tied and fixed, and the inner and outer edges of the rope threading hole are designed to be rounded;
[0020] Two rectangular incisions are respectively arranged inside the left groove and the right groove, one end of the first constant force spring and the second constant force spring is T-shaped, one end of the first constant force spring and the second constant force spring are respectively inserted into and fixedly connected at the rectangular incisions, and the other ends of the first constant force spring and the second constant force spring are respectively wound on the first small reel and the second small reel.
[0021] Multiple fixed piles are arranged in the cavity of the large reel to install the linked stepless reversing locker;
[0022] The linked stepless reversing locker comprises: a locker housing;
[0023] The cavity of the large reel has a self-molded locker housing, and the second reel side cover is fixedly connected to the locker housing with bolts and nuts; the center hole of the locker housing is concentric with the center hole of the large reel, and the copper shaft passes through the center hole of the locker housing.
[0024] The linked stepless reversing locker also includes: a W-shaped one-way guide rail slider;
[0025] The front of the W-shaped one-way guide slider adopts a guide groove design. The bottom of the guide groove is composed of a curved gentle slope and steps. The back of the guide groove is partially hollowed out. The left and right sides of the W-shaped one-way guide slider maintain a gap of 0.3mm with the left and right side walls of the upper half of the tunnel of the locking device housing.
[0026] The linked stepless reversing locker also includes: a combined locking spring, a locking copper sleeve and a synchronizer;
[0027] The synchronizer is fixedly connected through the special-shaped hole and the special-shaped surface on the copper shaft, the locking copper sleeve is fixedly connected through the special-shaped hole and the special-shaped surface on the synchronizer, and the combined locking spring is sleeved on the locking copper sleeve;
[0028] The combined locking spring includes a plurality of locking springs, each locking spring includes a first gear lever and a second gear lever, and the first gear lever is designed to be L-shaped.
[0029] The linked stepless reversing locker also includes: a locker shift block;
[0030] The locking block is sleeved on the combined locking spring, and a wide deep groove and an L-shaped narrow deep groove are provided on the locking block; the first lever of each locking spring is located in the L-shaped narrow deep groove of the locking block, and the second lever of each locking spring is located in the wide deep groove of the locking block and maintains a gap of 1.5 mm with the side of the wide deep groove;
[0031] The width of the L-shaped narrow and deep groove is 0.5 mm greater than the width of the first gear lever.
[0032] The linked stepless reversing locker also includes: a locking blocking pin and a blocking pin reset spring sheet;
[0033] The locking detent pin is installed in the small hole at the end of the locking device detent block, and the detent pin reset spring piece is installed in the groove of the locking device detent block;
[0034] The lower end of the locking and blocking pin is located in the guide groove of the W-shaped one-way guide rail slider, and the upper end of the locking and blocking pin is provided with elastic force by the blocking pin reset spring sheet.
[0035] The beneficial effects of the present utility model are that, compared with the prior art, at least the wire take-up device proposed by the present utility model can be installed on existing wall-mounted, column-type, cabinet-type, AC, DC single-gun or double-gun charging piles by installing a connecting plate, and can be installed inside or outside the charging pile body, or installed separately from the charging pile body, in various forms.
[0036] The arc-shaped wire clamp clamps the middle section of the charging pile charging gun cable. Under the action of the recovery force of the wire reel, the charging pile gun cable is suspended in the air in a "W" shape off the ground to prevent the cable from dragging on the ground and wearing out. By adopting a long arc-shaped wire clamp, the contact area of the wire clamp is increased, and the bending diameter of the arc is larger than the bending diameter of the cable, which solves the problem of the outer wrapping material of the charging pile charging gun cable being torn and damaged due to the small contact area between the wire clamp and the charging pile gun cable, thereby effectively protecting the cable.
[0037] The four-way pulley block reduces the sliding friction of the traction rope and prolongs the service life of the traction rope.
[0038] The high-force linkage stepless reversing locker proposed in the utility model effectively protects the charging gun from the recovery force of the power spring during charging, and prolongs the service life of the electrical components of the charging gun interface. The linkage stepless reversing locker can stop and lock at any position, and automatically open and lock when pulled, without slipping, and is accurate and sensitive; the utility model adopts a constant-force power spring device, and the traction force is constant during the entire pulling and recovery process. The wire clamp adopts a long arc-shaped wire clamp to increase the contact area of the wire clamp, and the arc bending diameter is larger than the bending diameter of the cable, which effectively protects the cable.
[0039] The utility model can improve the user experience, improve the performance of the charging pile (station), improve the power management ability of the charging pile (station), increase the service life of the charging pile cable, improve the safety of the charging pile, and beautify the urban environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] Figure 1 It is a schematic diagram of the first state proposed in the embodiment of the utility model, that is, the traction rope is retracted and the charging pile gun line cable is retracted into the wire take-up device;
[0041] Figure 2 It is a schematic diagram of the second state proposed in the implementation of the utility model, that is, the traction rope is pulled out and the charging pile gun line cable is pulled out for charging;
[0042] Figure 1 and Figure 2 The reference numerals in the figures are described as follows:
[0043] 1-wire collector; 2-arc-shaped wire clamp; 3-charging pile column; 4-charging pile gun line cable; 5-charging pile body; 6-charging gun reset point; 7-charging gun; 8-charging interface; 9-traction rope;
[0044] Figure 3 This is an exploded view of the assembly of the wire take-up device proposed by the utility model;
[0045] Figure 4 It is a detailed diagram of the large reel proposed by the utility model;
[0046] Figure 5 This is an assembly diagram of the linked stepless reversing locker proposed by the utility model;
[0047] Figure 3 , 4 The reference numerals in 5 are described as follows:
[0048] 101-first housing; 102-connecting nut set; 103-built-in bracket; 104-first copper bearing; 105-first drum side cover; 106-first small drum; 107-installation connecting plate; 108-first small end cover; 109-copper shaft; 110-linked stepless reversing locker; 111-second small end cover; 112-first constant force spring; 113-second small drum; 114-second drum side cover; 115-2 small drum shafts; 116-nut; 117-four-way pulley set; 118-second constant force spring; 119-large drum; 120-W-shaped one-way guide rail slider; 121-combined locking spring; 122-locking copper sleeve; 123-synchronizer; 124-second copper bearing; 125-second housing; 126-middle groove; 127-N rectangular cutouts, N ≥ 2; 128-rope threading hole; 129a-left groove; 129b-right groove; 130-fixing column; 131-locking device housing; 132-locking device shift block; 133-locking blocking pin; 134-blocking pin reset spring sheet;
[0049] 3011-side A of the wide and deep groove; 1211-first gear lever; 1212-second gear lever. DETAILED DESCRIPTION
[0050] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. The embodiments described in this application are only embodiments of a part of the utility model, not all embodiments. Based on the spirit of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the protection scope of the utility model.
[0051] The utility model proposes a wire take-up device for a charging gun cable of an AC / DC charging pile of a new energy vehicle. The wire take-up device is installed at a charging pile body or at an installation position outside the charging pile body. The wire take-up device comprises: a traction rope, an arc-shaped wire clamp, a drum assembly and a linked stepless reversing locker; one end of the traction rope is connected to the drum assembly, and the other end of the traction rope is connected to the arc-shaped wire clamp, the arc-shaped wire clamp clamps the middle section of the charging pile gun line cable, and the other end of the charging pile gun line cable is connected to the charging gun; the linked stepless reversing locker is fixedly installed inside the large drum.
[0052] Existing charging stations such as Figure 1 and 2 As shown, Figure 1 and Figure 2 The figure shows a dual-gun charging pile, in which a wire take-up device 1 is installed on the upper part of the charging pile body 5 through the charging pile column 3, the wire take-up device 1 is connected to one end of a traction rope 9, the other end of the traction rope 9 is connected to an arc-shaped wire clamp 2, the arc-shaped wire clamp 2 is connected to one end of the charging pile gun wire cable 4, and the other end of the charging pile gun wire cable 4 is connected to the charging gun 7. Figure 1 The figure shows that the traction rope is retracted and the charging pile gun cable is retracted into the wire take-up device, and the charging gun 7 is placed at the charging gun reset position 6; Figure 2 The figure shows that the traction rope is pulled out and the charging pile gun cable is pulled out for charging. At this time, the charging gun 7 is connected to the charging interface 8.
[0053] from Figure 1 and Figure 2 It can be seen that the cable collector proposed by the utility model can be installed on existing wall-mounted, column-mounted, cabinet-mounted, AC, DC single-gun or double-gun charging piles by installing a connecting plate, and can be installed inside or outside the charging pile body, or installed separately from the charging pile body, in various forms. Moreover, one cable collector can store two charging guns, and during the charging process, the charging pile gun wire cable will not drag on the ground, and will automatically retract after charging, so that the charging pile gun wire cable is off the ground and suspended in the air in a "W" shape.
[0054] Specifically, the arc-shaped wire clamp is an all-weather wire clamp for the charging gun cable of the new energy electric vehicle charging pile. It is formed in one step by a special polymer material injection molding process, and includes rain-proof and sun-proof rubber-coated buffer connectors, arc-shaped clamps, bushings and other main components; the arc-shaped wire clamp clamps the middle section of the charging gun cable of the charging pile, and under the action of the recovery force of the wire reel, the charging pile gun cable is suspended in the air in a "W" shape off the ground to prevent the cable from dragging on the ground and wearing out. By adopting a long arc-shaped wire clamp, the contact area of the wire clamp is increased, and the bending diameter of the arc is larger than the bending diameter of the cable, which solves the problem of the outer wrapping material of the charging gun cable of the charging pile being torn and damaged due to the small contact area between the wire clamp and the charging pile, and effectively protects the cable.
[0055] Specifically, Figure 3As shown, the reel assembly includes: a first outer shell 101, a connecting nut group 102, a built-in bracket 103, a first copper bearing 104, a first reel side cover 105, a first small reel 106, a mounting connecting plate 107, a first small end cover 108, a copper shaft 109, a second small end cover 111, a first constant force spring 112, a second small reel 113, a second reel side cover 114, two small reel shafts 115, a nut 116, a four-way pulley group 117, a second constant force spring 118, a large reel 119, a second copper bearing 124, and a second outer shell 125.
[0056] Specifically, the first shell 101 and the second shell 125 are functional shells that are rainproof and sunproof and are formed in one step by an injection molding process of a high-strength and impact-resistant synthetic material. The various parts of the reel assembly are arranged in the cavity formed by the combination of the first shell 101 and the second shell 125. A group of holes are provided on the rear facades of the first shell 101 and the second shell 125 for fixedly connecting the mounting connecting plate 107, and the mounting connecting plate is fixedly connected to the charging pile body or the installation position outside the charging pile body. The utility model realizes the installation of the wire collector on charging piles of different forms by setting the mounting connecting plate. The wire collector is added on the basis of the existing wall-mounted, column-type, cabinet-type, AC, and DC single- and double-gun charging piles, which can be used with a single charging gun or with two charging guns at the same time.
[0057] In the embodiment, the mounting connecting plate is stamped from a metal sheet and is partially designed with a slope so as to perfectly match the demoulding slope of the outer shell. Four inclined circular countersunk holes are designed in the middle of the mounting connecting plate, and two special-shaped holes are designed on the upper part of the mounting connecting plate. The special-shaped holes are composed of circles of different sizes, and the circles are small at the top and large at the bottom. Two circular holes are designed on the lower part of the mounting connecting plate to facilitate the installation of the cable collector on the charging pile body or at an installation location outside the charging pile body, such as a wall, using screws or expansion screws.
[0058] Specifically, the built-in bracket 103 is fixedly mounted on the first housing 101 through the connecting nut set 102, and the built-in bracket 103 is formed by stamping of a metal plate;
[0059] A special-shaped hole is provided on the side elevation of the built-in bracket for fixing one end of the copper shaft 109, and a special-shaped hole is provided on the inner wall of the second housing 125 for fixing the other end of the copper shaft 109;
[0060] Two screw holes are provided on the side elevation of the built-in bracket, and one end of each small reel shaft 115 is provided with a thread. One end of the small reel shaft 115 passes through the corresponding screw hole on the built-in bracket 103 and is fixed with a nut 116. Another two special-shaped holes are provided on the inner wall of the second shell 125, and the other end of each small reel shaft 115 is provided with a special-shaped surface. The other end of the small reel shaft 115 is inserted into the corresponding special-shaped hole on the second shell 125 and fixed;
[0061] A group of holes for fixing and installing a four-way pulley block 117 is provided on the bottom surface of the built-in bracket. The four-way pulley block reduces the sliding friction of the traction rope and prolongs the service life of the traction rope.
[0062] Specifically, the large reel 119 is sleeved on the copper shaft 109, and the two ends of the large reel 119 are fixedly connected to the first reel side cover 105 and the second reel side cover 114 with screws respectively; the first reel side cover 105 and the second reel side cover 114 are respectively provided with a first copper bearing 104 and a second copper bearing 124 in the center holes, and the first copper bearing 104 and the second copper bearing 124 are clearance-matched with the copper shaft 109, which not only ensures the smooth rotation of the large reel but also ensures the support for the large reel.
[0063] Specifically, the center holes of the first small reel 106 and the first small end cover 108 are sleeved on a small reel shaft 115 through a clearance fit, and the center holes of the second small reel 113 and the second small end cover 111 are sleeved on another corresponding small reel shaft 115 through a clearance fit; the two small reel shafts are arranged parallel to the copper shaft 109.
[0064] Specifically, Figure 4 As shown, three grooves are arranged on the outer surface of the large drum 119, namely, the middle groove 126, the left groove 129a, and the right groove 129b; the diameter of the circle where the middle groove is located is smaller than the diameters of the circles where the left groove and the right groove are located, so as to increase the torque;
[0065] The middle groove 126 is used for winding the traction rope. One end of the traction rope is passed through the rope threading hole 128 in the middle groove and then tied and fixed. The inner and outer edges of the rope threading hole are designed to be rounded to protect the traction rope.
[0066] N rectangular cutouts 127 are respectively arranged inside the left groove and the right groove. In the embodiment, N=2. The two rectangular cutouts are respectively used for inserting and fixing one end of the T-shaped first constant force spring 112 and the second constant force spring 118. The other ends of the first constant force spring 112 and the second constant force spring 118 are respectively wound on the first small reel 106 and the second small reel 113. The constant force spring and the small reel do not need to be fixed.
[0067] When the take-up device is working, the traction rope is pulled to make the large drum rotate counterclockwise, and the first constant force spring and the second constant force spring are driven counterclockwise and wound in the left groove and the right groove of the large drum respectively; during the winding process, the first constant force spring and the second constant force spring both output constant torque. Moreover, the center hole of each small drum is provided with a special-shaped limit structure to ensure that the corresponding circles of the left groove and the right groove of each small drum and the large drum are on the same straight line, thereby ensuring that each constant force spring works and winds smoothly.
[0068] Furthermore, the large reel 119, the first small reel 106 and the second small reel 113 are all injection molded from a high-strength and impact-resistant synthetic material.
[0069] Furthermore, a plurality of fixing piles 130 are arranged in the cavity of the large reel 119 for installing the linked stepless reversing locker 110 .
[0070] Specifically, Figure 5 As shown, the linked stepless reversing locker 110 includes: a W-shaped unidirectional guide rail slider 120, a combined locking spring 121, a locking copper sleeve 122, a synchronizer 123, a locker housing 131, a locker shift block 132, a locking shift pin 133 and a shift pin reset spring sheet 134.
[0071] The locking shell 131 is formed in the cavity of the large reel 119 and is injection molded with a high-strength and impact-resistant synthetic material. The center hole of the locking shell 131 is concentric with the center hole of the large reel 119 , and the copper shaft 109 passes through the center hole of the locking shell 131 .
[0072] The front of the W-shaped unidirectional guide slider 120 adopts a guide groove design, the bottom of the guide groove is composed of a curved gentle slope and steps, and the back of the guide groove is partially hollowed out to reduce friction resistance. The left and right sides of the W-shaped unidirectional guide slider maintain a gap of 0.3mm with the left and right side walls of the upper half of the tunnel of the locker shell 131, and the surface of the upper half of the tunnel of the locker shell 131 remains smooth, so that the W-shaped unidirectional guide slider 120 can slide flexibly up, down, left and right in the locker shell without interfering with the locker shell when moving.
[0073] The synchronizer 123 is fixedly connected by the special-shaped hole and the special-shaped surface on the copper shaft 109 , the locking copper shaft sleeve 122 is fixedly connected by the special-shaped hole and the special-shaped surface on the synchronizer 123 , and the combined locking spring 121 is sleeved on the locking copper shaft sleeve 122 .
[0074] The combined locking spring 121 includes N locking springs, each locking spring includes a first gear rod 1211 and a second gear rod 1212; the first gear rod adopts an L-hook design, which enhances the strength of the first gear rod on the locking spring and solves the problems of weak locking force and slippage of a single locking spring and low strength of the end gear rod of a single locking spring.
[0075] The locking block 132 is injection molded with high-strength and impact-resistant nylon synthetic material. The locking block 132 is sleeved on the combined locking spring 121. The locking block 132 is provided with a wide deep groove 301 and an L-shaped narrow deep groove 302. The first lever of each locking spring is orderly placed in the L-shaped narrow deep groove of the locking block. The second lever of each locking spring is orderly placed in the wide deep groove of the locking block and maintains a gap of 1.5 mm with the A side 3011 of the wide deep groove. The width of the L-shaped narrow deep groove is greater than the width of the first lever by 0.5 mm. The two deep grooves of different sizes on the locking block facilitate the combined locking spring to synchronously and linkageally exert force to lock.
[0076] The locking detent pin 133 is installed in the corresponding small hole at the end of the locking block, and the detent pin reset spring sheet 134 is installed in the groove of the locking block;
[0077] The lower end of the locking deflector pin 133 is in the guide groove of the W-shaped one-way guide slider, and the movement trajectory is controlled by the curved gentle slope and steps in the guide groove. The upper end of the locking deflector pin 133 is provided with elastic force by the deflector pin reset spring sheet 134, so that the lower end of the locking deflector pin 133 is always in contact with the guide groove of the W-shaped one-way guide slider 120 and moves up, down, left and right along the curved gentle slope and steps in the guide groove.
[0078] Furthermore, the second reel side cover 114 is fixedly connected to the locker housing 131 by bolts and nuts.
[0079] The linked stepless reversing locker proposed by the utility model effectively protects the charging gun from being affected by the recovery force of the constant force spring during charging, is convenient and smooth to operate, and prolongs the service life of the electrical components of the charging gun interface.
[0080] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model is described in detail with reference to the above embodiments, ordinary technicians in the relevant field should understand that the specific implementation methods of the utility model can still be modified or replaced by equivalents, and any modifications or equivalent replacements that do not depart from the spirit and scope of the utility model should be included in the scope of protection of the claims of the utility model.
Claims
1. A cable take-up device for a charging gun cable of an AC / DC charging pile of a new energy vehicle, installed at a charging pile body or at an installation position outside the charging pile body, characterized in that: The wire take-up device includes: a traction rope, an arc-shaped wire clamp, a reel assembly and a linked stepless reversing locker; One end of the traction rope is connected to the drum assembly, and the other end of the traction rope is connected to the arc-shaped wire clamp, which clamps the middle section of the charging pile gun line cable, and the other end of the charging pile gun line cable is connected to the charging gun; the linked stepless reversing locker is fixedly installed inside the large drum.
2. The cable take-up device for the charging gun cable of the AC / DC charging pile of a new energy vehicle according to claim 1, characterized in that: The reel assembly comprises: a first housing, a mounting connection plate and a second housing; The various parts of the reel assembly are arranged in the cavity formed by the combination of the first shell and the second shell; a group of holes are provided on the rear facades of the first shell and the second shell to fix the connection with the installation connecting plate, and the installation connecting plate is fixedly connected to the charging pile body or an installation position outside the charging pile body.
3. The cable take-up device for the charging gun cable of the AC / DC charging pile of a new energy vehicle according to claim 2, characterized in that: The reel assembly also includes: a connecting nut group, a built-in bracket, a copper shaft, two small reel shafts, a nut and a four-way pulley group; wherein the two small reel shafts are arranged parallel to the copper shaft; The built-in bracket is fixedly mounted on the first housing through a connecting nut set; A special-shaped hole is opened on the side elevation of the built-in bracket to fix one end of the copper shaft, and a special-shaped hole is opened on the inner wall of the second shell to fix the other end of the copper shaft; Two screw holes are also provided on the side elevation of the built-in bracket, and one end of each small reel shaft is provided with a thread, and one end of the small reel shaft passes through the screw hole on the built-in bracket and is fixed with a nut; another two special-shaped holes are also provided on the inner wall of the second shell, and the other end of each small reel shaft is provided with a special-shaped surface, and the other end of the small reel shaft is inserted into the special-shaped hole on the second shell and fixed; A group of holes are arranged on the bottom surface of the built-in bracket to fix and install a four-way pulley block.
4. The cable take-up device for the charging gun cable of the AC / DC charging pile of a new energy vehicle according to claim 3, characterized in that: The reel assembly also includes: a large reel, a first reel side cover, a second reel side cover, a first copper bearing, a second copper bearing, a first small reel, a second small reel, a first small end cover and a second small end cover; The large reel is sleeved on the copper shaft, and the two ends of the large reel are respectively fixedly connected with the first reel side cover and the second reel side cover by screws; the first reel side cover and the second reel side cover are respectively provided with a first copper bearing and a second copper bearing in the central holes, and the first copper bearing and the second copper bearing are clearance-matched with the copper shaft; The center holes of the first small reel and the first small end cover are sleeved on a small reel shaft through a clearance fit, and the center holes of the second small reel and the second small end cover are sleeved on another corresponding small reel shaft through a clearance fit; The center holes of the first small reel and the second small reel are both provided with special-shaped limiting structures.
5. The cable take-up device for the charging gun cable of the AC / DC charging pile of the new energy vehicle according to claim 4, characterized in that: The winding drum assembly also includes: a first constant force spring and a second constant force spring; The outer surface of the large drum is provided with three grooves, namely, a middle groove, a left groove, and a right groove; wherein the diameter of the circle where the middle groove is located is smaller than the diameter of the circle where the left groove and the right groove are located; One end of the traction rope is passed through the rope threading hole in the middle groove and then tied and fixed, and the inner and outer edges of the rope threading hole are designed to be rounded; Two rectangular incisions are respectively arranged inside the left groove and the right groove, one end of the first constant force spring and the second constant force spring is T-shaped, one end of the first constant force spring and the second constant force spring are respectively inserted into and fixedly connected at the rectangular incisions, and the other ends of the first constant force spring and the second constant force spring are respectively wound on the first small reel and the second small reel.
6. The cable take-up device for the charging gun cable of the AC / DC charging pile of a new energy vehicle according to claim 4, characterized in that: Multiple fixed piles are arranged in the cavity of the large reel to install the linked stepless reversing locker; The linked stepless reversing locker comprises: a locker housing; The cavity of the large reel has a self-molded locker housing, and the second reel side cover is fixedly connected to the locker housing with bolts and nuts; the center hole of the locker housing is concentric with the center hole of the large reel, and the copper shaft passes through the center hole of the locker housing.
7. The cable take-up device for the charging gun cable of the AC / DC charging pile of a new energy vehicle according to claim 6, characterized in that: The linked stepless reversing locker also includes: a W-shaped one-way guide rail slider; The front of the W-shaped one-way guide slider adopts a guide groove design. The bottom of the guide groove is composed of a curved gentle slope and steps. The back of the guide groove is partially hollowed out. The left and right sides of the W-shaped one-way guide slider maintain a gap of 0.3mm with the left and right side walls of the upper half of the tunnel of the locking device housing.
8. The cable take-up device for the charging gun cable of the AC / DC charging pile of a new energy vehicle according to claim 6, characterized in that: The linked stepless reversing locker also includes: a combined locking spring, a locking copper sleeve and a synchronizer; The synchronizer is fixedly connected through the special-shaped hole and the special-shaped surface on the copper shaft, the locking copper sleeve is fixedly connected through the special-shaped hole and the special-shaped surface on the synchronizer, and the combined locking spring is sleeved on the locking copper sleeve; The combined locking spring includes a plurality of locking springs, each locking spring includes a first gear lever and a second gear lever, and the first gear lever is designed to be L-shaped.
9. The cable take-up device for the charging gun cable of the AC / DC charging pile of a new energy vehicle according to claim 8, characterized in that: The linked stepless reversing locker also includes: a locker shift block; The locking block is sleeved on the combined locking spring, and a wide deep groove and an L-shaped narrow deep groove are provided on the locking block; the first lever of each locking spring is located in the L-shaped narrow deep groove of the locking block, and the second lever of each locking spring is located in the wide deep groove of the locking block and maintains a gap of 1.5 mm with the side of the wide deep groove; The width of the L-shaped narrow and deep groove is 0.5 mm greater than the width of the first gear lever.
10. The cable take-up device for the charging gun cable of the AC / DC charging pile of a new energy vehicle according to claim 9, characterized in that: The linked stepless reversing locker also includes: a locking blocking pin and a blocking pin reset spring sheet; The locking detent pin is installed in the small hole at the end of the locking device detent block, and the detent pin reset spring piece is installed in the groove of the locking device detent block; The lower end of the locking and blocking pin is located in the guide groove of the W-shaped one-way guide rail slider, and the upper end of the locking and blocking pin is provided with elastic force by the blocking pin reset spring sheet.
Citation Information
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Take-up device and method for cable of alternating-current and direct-current charging pile
CN118125241A