Rectifier for electroplating processing
By designing the heat dissipation plates and heat dissipation channels of multiple heat sinks in the rectifier, combined with a powerful heat dissipation fan, the problem of low heat dissipation efficiency of the existing rectifier is solved, and more efficient heat exchange and temperature control of the rectifier mechanism is achieved.
Patent Information
- Application Number
- CN202420922957.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-04-29
AI Technical Summary
The existing rectifiers have low heat dissipation efficiency, mainly due to the short contact time between the heat dissipation fan and the heat sink, resulting in insufficient heat exchange.
A heat sink plate including multiple heat sinks is designed, through which the cooling fan blows cold air to extend the contact time of the wind and improves heat exchange efficiency through multiple heat sink channels.
By increasing the heat dissipation area and extending the contact time of the wind, the heat dissipation efficiency of the rectifier is significantly improved, and the problem of excessive temperature of the rectifier mechanism is avoided.
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Figure CN222631594U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of electroplating equipment, and in particular relates to a rectifier used for electroplating processing. Background Art
[0002] The electroplating process is a surface treatment process that uses the principle of electrolysis to plate a layer of other metals or alloys on certain metal surfaces. The plating layer prevents metal oxidation, improves wear resistance, conductivity, reflectivity, corrosion resistance, and enhances aesthetics. The electroplating process involves injecting electrolyte into an electrolytic cell, placing the metal workpiece to be electroplated in the electrolytic cell, and then using a rectifier to convert alternating current into direct current. The rectifier is connected to the electrolytic cell to achieve the electrolysis process, thereby completing the electroplating process. However, during the use of the rectifier, the rectifier mechanism of the rectifier will generate a lot of heat, which needs to be dissipated by a heat dissipation mechanism to avoid excessively high temperatures in the rectifier mechanism, which will affect the service life of the rectifier.
[0003] In the prior art, the heat dissipation mechanism of the rectifier usually includes a heat dissipation fan and a vent on the chassis, but the heat dissipation efficiency is low. The existing heat dissipation mechanism also has a plurality of heat sinks arranged in an array mounted on the heat dissipation fan. This method increases the heat dissipation area and improves the heat dissipation efficiency. However, the contact time between the heat dissipation fan and the heat sink is short, and the heat sink cannot fully exchange heat, so the heat dissipation efficiency is limited. Utility Model Content
[0004] The purpose of the utility model is to provide a rectifier for electroplating processing in response to the above-mentioned technical problems, in which the heat generated by the rectifier mechanism is transferred to the heat sink, and the cooling fan blows cold air through multiple heat sinks. The multiple heat sinks increase the heat dissipation area, and the wind generated by the cooling fan flows smoothly in the multiple heat dissipation channels of the heat sink, prolonging the time that the wind contacts the heat sink, so that the heat sink can fully exchange heat and improve the heat dissipation efficiency.
[0005] In view of this, the utility model provides a rectifier for electroplating processing, comprising:
[0006] The invention comprises a chassis, a rectifying mechanism arranged in the chassis, an operation panel installed on the chassis and a heat dissipation mechanism installed on the chassis, wherein the heat dissipation mechanism comprises:
[0007] The cooling fan is installed on one side of the inner wall of the chassis;
[0008] A heat sink is installed on the inner side of the heat sink fan, and the heat sink includes a frame and a plurality of heat sinks arranged in the frame;
[0009] Among them, the heat sink includes a first sheet, a second sheet and a third sheet arranged in sequence from the outside to the inside, and heat dissipation channels are respectively formed between two adjacent first sheets, between two adjacent second sheets and between two adjacent third sheets, a first guide sheet is bent at the outer end of the second sheet along one side of the X-axis, a second guide sheet is bent at the outer end of the third sheet along the other side of the X-axis, and two first heat dissipation outlets are formed between the outer end of the first guide sheet and the inner ends of the two adjacent first sheets, two second heat dissipation outlets are formed between the outer end of the second guide sheet and the inner ends of the two adjacent first sheets, and a vent is provided on the side of the chassis away from the heat sink.
[0010] In the above scheme, further, mounting seats are respectively provided at both ends of the heat sink, the ends of the first sheet body, the second sheet body and the third sheet body are connected to the mounting seats, and the mounting seats are installed on the inner peripheral wall of the frame body.
[0011] In the above scheme, further, the inner peripheral wall of the frame is provided with guide grooves on both sides of the Y axis, and the mounting seat is provided with guide protrusions, and the guide protrusions are arranged in the guide grooves.
[0012] In the above solution, further, a first limiting flange is provided on the peripheral edge of the outer end of the frame, the heat dissipation fan is installed on the first limiting flange, and the first sheet body abuts against the first limiting flange.
[0013] In the above solution, further, a second limiting flange is provided at the inner end of the frame, and the third piece abuts against the second limiting flange.
[0014] In the above solution, further, a dustproof mesh is provided on the ventilation opening.
[0015] In the above solution, further, a dustproof mesh is also provided on the outside of the heat dissipation fan.
[0016] The beneficial effects of the utility model are:
[0017] 1. The heat generated by the rectifier is transferred to the heat sink, and the cooling fan blows the cold air through multiple heat sinks. Multiple heat sinks increase the heat dissipation area, and the wind generated by the cooling fan flows smoothly in multiple heat dissipation channels of the heat sink, prolonging the time that the wind contacts the heat sink, so that the heat sink can fully exchange heat and improve the heat dissipation efficiency;
[0018] 2. The cross-section of the guide protrusion and the guide groove can be rectangular, and the guide protrusion is arranged in the guide groove, which is convenient for installing and removing the heat sink, thereby achieving the effect of facilitating cleaning and avoiding excessive dust adsorbed on the heat sink to affect the heat conduction and heat dissipation effect of the heat sink;
[0019] 3. The dustproof mesh can be a metal mesh, which is used to prevent dust from outside the chassis from entering the chassis, avoid excessive dust adsorbing on the heat sink and affecting the heat dissipation and thermal conductivity of the heat sink, and reduce the number of times the heat sink is cleaned. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 It is a schematic diagram of the overall structure of the utility model from another perspective;
[0022] Figure 3 It is a schematic diagram of the internal structure of the utility model;
[0023] Figure 4 It is a schematic diagram of the exploded structure of the heat dissipation mechanism of the utility model;
[0024] Figure 5 It is a schematic diagram of the cross-sectional structure of the utility model;
[0025] Figure 6 It is a schematic diagram of the cross-sectional structure of the heat sink of the utility model;
[0026] Figure 7 It is a side sectional structural schematic diagram of the heat dissipation mechanism of the utility model.
[0027] The symbols in the figure are:
[0028] 1. Cooling fan; 2. Heat sink; 21. Frame; 22. Heat sink; 221. First sheet; 222. Second sheet; 223. Third sheet; 224. First guide vane; 225. Second guide vane; 226. Mounting seat; 3. Heat dissipation channel; 4. Ventilation port; 5. First heat dissipation port; 6. Second heat dissipation port; 7. Guide groove; 8. Guide protrusion; 9. First limiting flange; 10. Second limiting flange; 11. Dust-proof mesh. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application belong to the scope of protection of this application.
[0030] In the description of the present application, it should be noted that the terms used herein are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. For ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0031] Embodiment 1:
[0032] This embodiment provides a rectifier for electroplating, comprising:
[0033] The invention comprises a chassis, a rectifying mechanism arranged in the chassis, an operation panel installed on the chassis and a heat dissipation mechanism installed on the chassis, wherein the heat dissipation mechanism comprises:
[0034] A cooling fan 1 is installed on one side of the inner wall of the chassis;
[0035] The heat sink 2 is installed inside the heat sink fan 1, and the heat sink 2 includes a frame 21 and a plurality of heat sinks 22 arranged in the frame 21;
[0036] Among them, the heat sink 22 includes a first sheet 221, a second sheet 222 and a third sheet 223 which are arranged in sequence from the outside to the inside, and heat dissipation channels are respectively formed between two adjacent first sheets 221, between two adjacent second sheets 222 and between two adjacent third sheets 223; 3, the outer end of the second sheet 222 is bent along one side of the X-axis to provide a first guide sheet 224, the outer end of the third sheet 223 is bent along the other side of the X-axis to provide a second guide sheet 225, and two first heat dissipation ports 5 are formed between the outer end of the first guide sheet 224 and the inner ends of the two adjacent first sheets 221, and two second heat dissipation ports 6 are formed between the outer end of the second guide sheet 225 and the inner ends of the two adjacent first sheets 221, and a vent 4 is provided on the side of the chassis away from the heat sink 2.
[0037] In this technical solution, if Figure 1-Figure 3As shown, the chassis may be a rectangular parallelepiped, the rectifier mechanism may be an existing rectifier mechanism capable of converting AC power into DC power, and the rectifier may include a rectifier transformer, a rectifier bridge, a filter capacitor, and a control circuit. The operation panel may include a plurality of operation switches and a display screen, and the operation panel is used to operate the rectifier and observe the working status of the rectifier. The heat dissipation mechanism is used to dissipate the heat generated by the rectifier mechanism.
[0038] Among them, Figure 4 As shown, the heat dissipation fan 1 of the heat dissipation mechanism can be an existing conventional heat dissipation fan 1, a window can be opened on the left side of the chassis, and the heat dissipation fan 1 can be installed on the inner side of the window by using screws.
[0039] like Figure 4-Figure 6 As shown, a plurality of heat sinks 22 of the heat sink 2 are arranged and installed in a frame 21, and the plurality of heat sinks 22 are parallel to each other. The frame 21 may be a rectangular ring structure, and the frame 21 is installed on the other side of the heat dissipation fan 1. The heat sink 22 may be made of copper metal or aluminum alloy, which has a heat conductive effect and can absorb the heat generated by the rectifier mechanism.
[0040] When the rectifier mechanism is running, heat is generated, and the heat generated by the rectifier mechanism is first transferred to the heat sink 22. The main function of the cooling fan 1 is to blow cold air through the multiple heat sinks 22 to accelerate the exchange of heat with the external air. The wind generated by the cooling fan 1 blows toward the multiple heat sinks 22 to take away the hot air and introduce more cold air to maintain a relatively low temperature on the surface of the heat sink 22.
[0041] Among them, the vent 4 arranged on the side of the chassis away from the heat sink 2 can be an air outlet, and the window close to the cooling fan 1 can be an air inlet. The air inlet is responsible for introducing cold air from the outside, while the air outlet discharges the heat-saturated air in the chassis. The vent 4 and the window can achieve good air flow so that the heat inside the device can be effectively taken out, thereby improving the heat dissipation efficiency. The cooling fan 1 can accelerate the air flow and enhance the heat dissipation effect.
[0042] The wind generated by the cooling fan 1 first blows toward the cooling channel between the two adjacent first sheets 221; 3, and then the wind is guided to the two first cooling ports 5 respectively through the first guide plate 224, so that the wind flows to the cooling channels on both sides of the second sheet 222; 3, and then the wind is further guided to the two second cooling ports 6 respectively through the second guide plate 225, so that the wind flows to the cooling channels on both sides of the third sheet 223; 3.
[0043] The heat dissipation area is increased by multiple heat sinks 22 to improve the heat dissipation efficiency, and the wind generated by the heat dissipation fan 1 flows smoothly through the multiple heat dissipation channels of the heat sink 22; 3, the time for the wind to contact the heat sink 22 is extended, so that the heat sink 22 can fully exchange heat, further improving the heat dissipation efficiency.
[0044] Embodiment 2:
[0045] This embodiment provides a rectifier for electroplating processing, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0046] Mounting seats 226 are respectively disposed at both ends of the heat sink 22 , and ends of the first sheet 221 , the second sheet 222 and the third sheet 223 are connected to the mounting seats 226 . The mounting seats 226 are mounted on the inner wall of the frame 21 .
[0047] In the present technical solution, the ends of the first sheet 221 , the second sheet 222 and the third sheet 223 can be connected to the mounting seat 226 by welding, so that the heat sink 22 is installed in the frame 21 through the mounting seat 226 .
[0048] Furthermore, the inner wall of the frame body 21 is provided with guide grooves 7 on both sides of the Y axis, and the mounting seat 226 is provided with guide protrusions 8 , and the guide protrusions 8 are arranged in the guide grooves 7 .
[0049] In this technical solution, if Figure 7 As shown, the cross-sections of the guide protrusion 8 and the guide groove 7 can be rectangular, and the guide protrusion 8 is arranged in the guide groove 7 to facilitate the installation and removal of the heat sink 22, thereby achieving the purpose of facilitating cleaning and avoiding excessive dust adsorbed on the heat sink 22 to affect the thermal conductivity and heat dissipation effects of the heat sink 22.
[0050] Embodiment 3:
[0051] This embodiment provides a rectifier for electroplating processing, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0052] A first limiting flange 9 is disposed on the outer peripheral edge of the frame 21 , the heat dissipation fan 1 is mounted on the first limiting flange 9 , and the first sheet 221 abuts against the first limiting flange 9 .
[0053] In the present technical solution, the first limiting flange 9 can be screwed onto the frame 21, and the first limiting flange 9 is used to limit the heat sink 22 when installing the heat sink 22. In addition, the first limiting flange 9 is also used to install the heat dissipation fan 1, and the first limiting flange 9 and the heat dissipation fan 1 can be connected by screws.
[0054] The first limiting flange 9 can be made of metal copper, which can further improve the heat conduction effect.
[0055] Furthermore, a second limiting flange 10 is disposed at the inner end of the frame 21 , and the third piece 223 abuts against the second limiting flange 10 .
[0056] In the present technical solution, the second limiting flange 10 is used to limit the heat sink 22 to prevent the heat sink 22 from falling out, and the second limiting flange 10 and the frame 21 can be connected by using screws.
[0057] The second limiting flange 10 can be made of metal copper, which can further improve the heat conduction effect.
[0058] Embodiment 4:
[0059] This embodiment provides a rectifier for electroplating processing, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0060] The vent 4 is provided with a dustproof mesh 11 .
[0061] In this technical solution, the dustproof mesh 11 can be a metal mesh, which is used to prevent dust outside the chassis from entering the chassis, avoid excessive dust adsorbing on the heat sink 22 to affect the heat dissipation and thermal conductivity of the heat sink 22, and reduce the number of cleaning times of the heat sink 22.
[0062] Furthermore, a dustproof mesh 11 is also provided on the outer side of the heat dissipation fan 1 .
[0063] In this technical solution, the dustproof mesh 11 can be a metal mesh, which is used to prevent dust outside the chassis from entering the chassis, avoid excessive dust adsorbing on the heat sink 22 to affect the heat dissipation and thermal conductivity of the heat sink 22, and reduce the number of cleaning times of the heat sink 22.
[0064] The embodiments of the present application are described above in conjunction with the accompanying drawings. In the absence of conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of the present application, ordinary technicians in this field can also make many forms without departing from the purpose of the present application and the scope of protection of the claims, all of which are within the protection of the present application.
Claims
1. A rectifier for electroplating, characterized in that: The invention comprises a chassis, a rectifying mechanism arranged in the chassis, an operation panel installed on the chassis and a heat dissipation mechanism installed on the chassis, wherein the heat dissipation mechanism comprises: A heat dissipation fan (1) is installed on one side of the inner wall of a case; a heat dissipation plate (2) is installed on the inner side of the heat dissipation fan (1); the heat dissipation plate (2) comprises a frame (21) and a plurality of heat dissipation fins (22) arranged in an array in the frame (21); wherein the heat dissipation fins (22) comprise a first fin (221), a second fin (222) and a third fin (223) arranged in sequence from the outside to the inside, and heat dissipation passages are respectively formed between two adjacent first fins (221), between two adjacent second fins (222) and between two adjacent third fins (223). The outer end of the second sheet (222) is bent along one side of the X-axis to provide a first guide plate (224), the outer end of the third sheet (223) is bent along the other side of the X-axis to provide a second guide plate (225), two first heat dissipation openings (5) are formed between the outer end of the first guide plate (224) and the inner ends of two adjacent first sheets (221), two second heat dissipation openings (6) are formed between the outer end of the second guide plate (225) and the inner ends of two adjacent first sheets (221), and a ventilation opening (4) is provided on a side of the chassis away from the heat dissipation plate (2).
2. A rectifier for electroplating according to claim 1, characterized in that: Mounting seats (226) are respectively provided at both ends of the heat sink (22); ends of the first sheet (221), the second sheet (222) and the third sheet (223) are connected to the mounting seats (226); and the mounting seats (226) are mounted on the inner peripheral wall of the frame (21).
3. A rectifier for electroplating according to claim 2, characterized in that: The inner wall of the frame (21) is provided with guide grooves (7) on both sides of the Y axis, and the mounting seat (226) is provided with a guide protrusion (8), and the guide protrusion (8) is arranged in the guide groove (7).
4. A rectifier for electroplating according to claim 1, characterized in that: A first limiting flange (9) is provided on the outer peripheral edge of the frame (21), the heat dissipation fan (1) is mounted on the first limiting flange (9), and the first sheet (221) abuts against the first limiting flange (9).
5. A rectifier for electroplating according to claim 1, characterized in that: A second limiting flange (10) is provided at the inner end of the frame (21), and the third sheet (223) abuts against the second limiting flange (10).
6. A rectifier for electroplating according to claim 1, characterized in that: A dustproof mesh (11) is provided on the ventilation opening (4).
7. A rectifier for electroplating according to claim 6, characterized in that: A dustproof mesh (11) is also provided on the outside of the heat dissipation fan (1).
