Device for calcining and purifying manganese carbonate ore in rotary kiln
By designing a device including feed silo, feed silo, flow limit silo and screening components, the problem of uneven material transportation in the rotary kiln is solved, and the uniform transportation of materials in the kiln is improved and the efficiency of calcination purification of materials is improved.
Patent Information
- Application Number
- CN202421214026.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-12-20
AI Technical Summary
The existing rotary kilns cannot achieve quantitative transportation of materials during the calcination process, resulting in uneven calcination of materials in the steel laminate and greatly reduced purification efficiency.
A device including a feed silo, a feed silo, a flow limit silo and a screening assembly is designed to achieve uniform transportation of materials through a motor-driven synchronous rod and a flipboard mechanism, and a screening plate is set up in the feed silo for decomposition treatment.
It realizes uniform transportation of materials in the kiln barrel, improves calcination purification efficiency, and effectively prevents impurities from entering the kiln barrel, protects calcination equipment.
Smart Images

Figure CN222635131U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rotary kiln calcination, and in particular to a device for calcining and purifying manganese carbonate ore in a rotary kiln. Background Art
[0002] A rotary bed kiln, also known as a rotary kiln, is a type of building materials equipment. Rotary kilns are categorized by the materials they process, including cement kilns, metallurgical and chemical kilns, and lime kilns. Cement kilns are primarily used to calcine cement clinker and are divided into two main types: dry process and wet process. Metallurgical and chemical kilns are primarily used in the metallurgical industry for magnetization roasting of lean iron ore in steel mills; oxidation roasting of chromium and ferronickel ores; roasting of high-alumina bauxite in refractory plants and clinker and aluminum hydroxide in aluminum plants; and roasting of chromium ore sand and chromium ore powder in chemical plants. Lime kilns are used to roast active lime and light-burned dolomite for use in steel mills and ferroalloy plants.
[0003] After searching, the announcement number CN220959527U discloses an aluminum ash calcining rotary kiln, which belongs to the field of rotary kiln technology, including a kiln tail box, a base, a support platform and a fixed seat. A feed hopper is provided on the top of the kiln tail box, a dust removal pipe is provided on one side of the kiln tail box, and a dust collector is fixedly connected to the other end of the dust removal pipe. A lifting plate is fixedly connected to the bottom of the kiln tail box, and a lifting platform is fixedly connected to the bottom of the lifting plate. One side of the base is fixedly connected to an oil tank. By setting a sleeve and working with the help of a hydraulic pump, hydraulic oil is transported from the oil tank to the sleeve through the solenoid valve. With the help of the hydraulic effect, the lifting platform is pushed to move, driving the lifting plate to move, thereby driving the kiln tail box to rise and fall, thereby achieving the effect of appropriately adjusting the angle. By setting a first telescopic rod and a second telescopic rod and working with the help of an air pressure pump, the first telescopic rod and the second telescopic rod are pushed to slide, thereby pushing the telescopic tube to slide in the fixed tube, thereby achieving the effect of adjusting the combustion position.
[0004] When the above-mentioned aluminum ash calcining rotary kiln transports materials into the steel plate layer through the feed hopper, the materials cannot be transported quantitatively, which easily leads to the material not being able to be calcined evenly in the steel layer plate, thereby significantly reducing the material calcination and purification efficiency. Utility Model Content
[0005] The utility model provides a device for calcining and purifying manganese carbonate ore in a rotary kiln, which solves the problem in the prior art that the material cannot be quantitatively transported, resulting in the material being unable to be calcined uniformly in the steel layer plate, thereby greatly reducing the material calcination and purification efficiency.
[0006] The technical solution of the utility model is as follows: a device for calcining and purifying manganese carbonate ore in a rotary kiln, comprising a feed bin and a kiln barrel arranged on the side of the feed bin, the side of the feed bin is connected to a feeding bin, the feeding bin is connected to the kiln barrel on the side away from the feed bin, a telescopic component is provided at the bottom of the feeding bin, the telescopic component includes a baffle, the baffle is located in the feed bin cavity and matches the internal shape of the feed bin, the middle part of the feeding bin is fixedly connected to a flow limiting bin, the feeding bin is connected to the flow limiting bin, and a driving component is provided on the side of the flow limiting bin. The driving assembly includes a first synchronization rod, which is rotatably connected to the side wall of the flow limiting bin. The outer surface of the first synchronization rod is located in the flow limiting bin cavity and has a flap distributed in a ring shape. A linkage assembly is provided on the side of the driving assembly, and the linkage assembly includes a second synchronization rod. The second synchronization rod is located at the side wall of the feed bin. The second synchronization rod is located in the feed bin cavity and is symmetrically fixedly connected to an elliptical block. A screening assembly is provided in the feed bin cavity and obliquely above the second synchronization rod. The screening assembly includes a screening plate for oscillation filtration.
[0007] Preferably, the telescopic assembly further comprises an electric telescopic rod, and the telescopic end of the electric telescopic rod is fixedly connected to the baffle.
[0008] Preferably, the driving assembly further comprises a motor, and the motor is fixedly mounted on the side of the current limiting bin.
[0009] Preferably, the drive assembly further includes a first conical tooth, and the first conical tooth is fixedly connected to the output end of the motor.
[0010] Preferably, the drive assembly further comprises a second conical tooth, the bottom of the second conical tooth is meshingly connected to the first conical tooth, and the side surface of the second conical tooth is fixedly connected to the first synchronization rod.
[0011] Preferably, the linkage assembly further includes a sprocket, which is located outside the first synchronization rod and the second synchronization rod, and the first synchronization rod and the second synchronization rod are connected through the sprocket transmission.
[0012] Preferably, the elliptical block is in contact with the bottom of the sieve plate.
[0013] Preferably, the screening assembly further comprises an inner support, which is fixedly connected to the inner wall of the feed bin cavity.
[0014] Preferably, the screening assembly further comprises a spring ring, which is elastically connected to the connection between the inner support and the screening plate.
[0015] Preferably, a dust collecting bin is slidably connected to the bottom slot of the feed bin side, and the upper slot of the dust collecting bin corresponds to the position of the screening plate.
[0016] The beneficial effects of the utility model are:
[0017] 1. The utility model is provided with a flow limiting bin connected to the feeding bin in the middle of the feeding bin. When the material enters the flow limiting bin, the motor can be started so that the motor output end drives the first conical tooth to rotate. At this time, the second conical tooth engaged on one side of the first conical tooth rotates synchronously and drives the first synchronous rod to rotate in the flow limiting bin. At this time, the flap annularly distributed on the outside of the first synchronous rod rotates with the first synchronous rod to synchronously flip the material in the flow limiting bin until it moves from the flow limiting bin to the left kiln barrel and is calcined. Through this design, the material can be evenly transported from the feeding bin to the kiln barrel, thereby improving the calcination and purification efficiency of the material.
[0018] 2. The utility model provides a screening assembly in the feed bin. When the first synchronous rod rotates under the start-up of the motor, the sprocket located on the outside of the first synchronous rod will synchronously transmit and drive the second synchronous rod to rotate. When the second synchronous rod rotates, the elliptical block located on the outside of the second synchronous rod will repeatedly contact the screening plate, and under the elastic action of the spring coil at the bottom of the screening plate, the screening plate will drive the material accumulated on the upper part thereof to oscillate back and forth in the feed bin cavity. Through this design, the calcined material can be cleaned before calcination. This design can effectively prevent impurities from entering the kiln barrel along with the material, thereby affecting the calcination and purification efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0020] Figure 1 This is a side structural diagram of the overall device of the utility model;
[0021] Figure 2 This is a schematic diagram of the internal structure of the feed bin, the feeding bin and the flow limiting bin of the present invention;
[0022] Figure 3 for Figure 2 A magnified view of area A;
[0023] Figure 4 This is a schematic diagram of the structural connection between the drive assembly and the linkage assembly of the utility model;
[0024] In the figure: 1. Feed bin; 11. Feeding bin; 12. Current limiting bin; 13. Dust collecting bin; 2. Telescopic assembly; 21. Electric telescopic rod; 22. Baffle; 3. Drive assembly; 31. Motor; 32. First conical tooth; 33. Second conical tooth; 34. First synchronization rod; 35. Flap; 4. Linkage assembly; 41. Sprocket; 42. Second synchronization rod; 421. Oval block; 5. Screening assembly; 51. Screening plate; 52. Inner support; 521. Spring coil; 6. Kiln barrel. DETAILED DESCRIPTION
[0025] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] See also Figure 1 and Figure 3 The utility model provides a technical solution: a device for calcining and purifying manganese carbonate ore in a rotary kiln, comprising a feed bin 1, a kiln shaft 6 arranged on the side of the feed bin 1, a feeding bin 11 being connected to the side of the feed bin 1, the feeding bin 11 being connected to the kiln shaft 6 on the side away from the feed bin 1, a telescopic assembly 2 being provided at the bottom of the feeding bin 11, the telescopic assembly 2 comprising a baffle 22, the baffle 22 being located in the cavity of the feed bin 1 and matching the internal shape of the feed bin 1, a flow limiting bin 12 being fixedly connected to the middle part of the feeding bin 11, the feeding bin 11 being connected to the flow limiting bin 12, a driving assembly 3 being provided on the side of the flow limiting bin 12, the driving assembly 3 comprising a first synchronization rod 34, the first synchronization rod 34 being rotatably connected to the side wall of the flow limiting bin 12 The outer surface of the first synchronization rod 34 is located in the cavity of the flow limiting bin 12 and is annularly distributed with a flap 35. A linkage assembly 4 is provided on the side of the drive assembly 3. The linkage assembly 4 includes a second synchronization rod 42. The second synchronization rod 42 is located at the side wall of the feed bin 1. The second synchronization rod 42 is located in the cavity of the feed bin 1 and is symmetrically fixedly connected with an elliptical block 421. A screening assembly 5 is provided in the cavity of the feed bin 1 and is obliquely arranged above the second synchronization rod 42. The screening assembly 5 includes a screening plate 51 for oscillation filtration. This design solves the problem that the material cannot be quantitatively transported in the prior art, which leads to the material being unable to be calcined evenly in the steel layer, thereby greatly reducing the efficiency of material calcination and purification.
[0027] See also Figure 2 The telescopic assembly 2 also includes an electric telescopic rod 21. The telescopic end of the electric telescopic rod 21 is fixedly connected to the baffle 22. The electric telescopic rod 21 drives the baffle 22 to complete the closing interception work at the feeding bin 11.
[0028] See also Figure 4 The drive assembly 3 also includes a motor 31, which is fixedly mounted on the side of the flow limiting bin 12. The drive assembly 3 also includes a first conical tooth 32, which is fixedly connected to the output end of the motor 31. The drive assembly 3 also includes a second conical tooth 33, and the bottom of the second conical tooth 33 is meshed with the first conical tooth 32. The side of the second conical tooth 33 is fixedly connected to the first synchronization rod 34. Through this design, the first synchronization rod 34 and the flap 35 can complete the uniform transportation of the material in the flow limiting bin 12 under the action of the motor 31.
[0029] See also Figure 3 and Figure 4 The linkage assembly 4 also includes a sprocket 41, which is located on the outside of the first synchronization rod 34 and the second synchronization rod 42. The first synchronization rod 34 and the second synchronization rod 42 are connected through the sprocket 41. The elliptical block 421 contacts the bottom of the screening plate 51. The screening assembly 5 also includes an inner support 52, which is fixedly connected to the inner wall of the feed bin 1 cavity. The screening assembly 5 also includes a spring ring 521, which is elastically connected to the connection between the inner support 52 and the screening plate 51. Through this design, under the action of the motor 31, the second synchronization rod 42 and the elliptical block 421 drive the screening plate 51 to oscillate back and forth in the feed bin 1 cavity, thereby completing the impurity removal work of the material.
[0030] See also Figure 1 and Figure 2 The dust collecting bin 13 is slidably connected to the bottom slot of the feed bin 1 side. The upper slot of the dust collecting bin 13 corresponds to the position of the screening plate 51. The dust collecting bin 13 can be used to clean the impurities in the material screened after vibration.
[0031] The working principle and use process of this utility model are as follows:
[0032] The staff can first put the first batch of materials into the feed bin 1 through the slot on the upper part of the feed bin 1. At this time, the materials with impurities will accumulate on the screening plate 51. At this time, the electric telescopic rod 21 is started so that the telescopic end of the electric telescopic rod 21 drives the baffle 22 to move up until the closing work in the cavity of the feed bin 11 is completed. At this time, the motor 31 can be started so that the output end of the motor 31 drives the first conical gear 32 to rotate. At this time, the second conical gear 33 engaged with the outside of the first conical gear 32 rotates synchronously, and under the transmission action of the sprocket 41, the second synchronous rod 42 rotates synchronously with the first synchronous rod 34. When the second synchronous rod 42 rotates, the elliptical block 421 located on the outside of the second synchronous rod 42 will repeatedly contact the screening plate 51, and under the elastic action of the spring coil 521 at the bottom of the screening plate 51, the screening plate 51 will drive the materials accumulated on it to oscillate back and forth in the cavity of the feed bin 1. Through this design, the impurity removal work before calcination can be carried out on the materials to be calcined. This design can effectively avoid In order to prevent impurities from entering the kiln tube 6 along with the materials and thus affecting the calcination and purification efficiency, the staff then starts the electric telescopic rod 21 so that the telescopic end of the electric telescopic rod 21 drives the baffle 22 to move downward. At this time, the materials located on the upper part of the screening plate 51 will move toward the feeding bin 11 and the flow limiting bin 12 side under the action of vibration. When all the materials in this batch enter the feeding bin 11 and the flow limiting bin 12, the electric telescopic rod 21 can be started again and the baffle 22 can be driven to complete the closing and isolation of the feeding bin 11. At this time, the staff can put the second batch of materials into the feeding bin 1 and repeat the above operation. In particular, when the first batch of materials enters the feeding bin 11 and the flow limiting bin 12, under the drive of the motor 31, the first synchronous rod 34 will synchronously drive the flip plate 35 to flip in the flow limiting bin 12 until the materials flip from the flow limiting bin 12 to the left kiln tube 6 and are calcined. Through this design, the materials can be evenly transported from the feeding bin 1 to the kiln tube 6, thereby improving the calcination and purification efficiency of the materials.
[0033] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A rotary kiln calcining and purifying manganese carbonate ore device, comprising a feed bin (1) and a kiln drum (6) arranged on the side of the feed bin (1), characterized in that: The side of the feed bin (1) is connected to a feeding bin (11), and the feeding bin (11) is connected to the kiln tube (6) on a side away from the feed bin (1). A telescopic assembly (2) is arranged at the bottom of the feeding bin (11), and the telescopic assembly (2) includes a baffle (22). The baffle (22) is located in the cavity of the feed bin (1) and matches the internal shape of the feed bin (1). The middle of the feeding bin (11) is fixedly connected to a flow limiting bin (12). The feeding bin (11) is connected to the flow limiting bin (12). A driving assembly (3) is arranged on the side of the flow limiting bin (12). The driving assembly (3) includes a first synchronization rod (34). The first synchronization rod (34) 4) is rotatably connected to the side wall of the flow limiting bin (12), the outer surface of the first synchronization rod (34) is located in the cavity of the flow limiting bin (12) and is provided with a flap (35) distributed in an annular shape, a linkage assembly (4) is arranged on the side of the driving assembly (3), the linkage assembly (4) comprises a second synchronization rod (42), the second synchronization rod (42) is located at the side wall of the feeding bin (1), the second synchronization rod (42) is located in the cavity of the feeding bin (1) and is symmetrically fixedly connected to an elliptical block (421), a screening assembly (5) is arranged in the cavity of the feeding bin (1) and is obliquely arranged above the second synchronization rod (42), the screening assembly (5) comprises a screening plate (51) for oscillating filtration.
2. The device for calcining and purifying manganese carbonate ore in a rotary kiln according to claim 1, characterized in that: The telescopic assembly (2) further comprises an electric telescopic rod (21), the telescopic end of the electric telescopic rod (21) being fixedly connected to the baffle (22).
3. The device for calcining and purifying manganese carbonate ore in a rotary kiln according to claim 1, characterized in that: The driving assembly (3) further comprises a motor (31), wherein the motor (31) is fixedly mounted on a side of the current limiting bin (12).
4. The device for calcining and purifying manganese carbonate ore in a rotary kiln according to claim 1, characterized in that: The driving assembly (3) further comprises a first conical tooth (32), wherein the first conical tooth (32) is fixedly connected to an output end of the motor (31).
5. The device for calcining and purifying manganese carbonate ore in a rotary kiln according to claim 1, characterized in that: The driving assembly (3) further comprises a second conical tooth (33), the bottom of the second conical tooth (33) being meshingly connected to the first conical tooth (32), and the side of the second conical tooth (33) being fixedly connected to the first synchronization rod (34).
6. The device for calcining and purifying manganese carbonate ore in a rotary kiln according to claim 1, characterized in that: The linkage assembly (4) further comprises a sprocket (41), wherein the sprocket (41) is located outside the first synchronization rod (34) and the second synchronization rod (42), and the first synchronization rod (34) and the second synchronization rod (42) are connected in transmission via the sprocket (41).
7. The device for calcining and purifying manganese carbonate ore in a rotary kiln according to claim 1, characterized in that: The elliptical block (421) is in contact with the bottom of the sieve plate (51).
8. The device for calcining and purifying manganese carbonate ore in a rotary kiln according to claim 1, characterized in that: The screening assembly (5) further comprises an inner support (52), wherein the inner support (52) is fixedly connected to the inner wall of the feed bin (1) cavity.
9. The device for calcining and purifying manganese carbonate ore in a rotary kiln according to claim 1, characterized in that: The screening assembly (5) further comprises a spring ring (521), wherein the spring ring (521) is elastically connected to the connection between the inner support (52) and the screening plate (51).
10. The device for calcining and purifying manganese carbonate ore in a rotary kiln according to claim 1, characterized in that: A dust collecting bin (13) is slidably connected to a bottom slot on the side of the feed bin (1), and an upper slot on the dust collecting bin (13) corresponds to the position of the screening plate (51).