Plasma vaporization furnace suitable for composite re-sintered bricks
By setting a partition on the inner wall of the hopper of the plasma vaporization furnace and utilizing the rotational effects of the rotating plate and frame rod, pre-zoning feeding and oblique discharge of fly ash and bottom slag is achieved, solving the problem of uneven material mixing in traditional plasma vaporization furnaces, and significantly improving the treatment effect of composite resintered bricks.
Patent Information
- Application Number
- CN202421378018.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-06-17
AI Technical Summary
When traditional plasma vaporization furnaces treat composite resintered bricks, it is difficult to achieve comprehensive and thorough mixing of fly ash and bottom slag, resulting in uneven mixing of materials in the furnace, affecting the treatment effect.
A plasma vaporization furnace suitable for composite resintered bricks is designed. By fixing multiple sets of partitions on the inner wall of the hopper, the material is pre-divided and fed, and the rotation of the transfer plate and the frame rod is used to guide the discharge along the oblique direction, extend the material retention time and improve the mixing degree.
It effectively reduces the difficulty of mixing materials, significantly improves the dispersion and mixing degree of fly ash and slag materials, avoids the problem of uneven mixing of materials in the furnace, and thus improves the treatment effect.
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Figure CN222635193U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plasma vaporization furnaces, in particular to a plasma vaporization furnace suitable for composite re-sintered bricks. Background Art
[0002] Composite re-sintered brick is a material usually used for high-temperature industrial kilns and furnace wall linings. It has good refractoriness and thermal stability. However, the traditional preparation process of composite re-sintered brick has problems such as incomplete mineral crystallization and insufficient thermal stability, which affect its performance and service life. In recent years, plasma vaporization technology has received widespread attention as a high-efficiency surface treatment process. By converting the material into plasma and then depositing it onto the surface of the substrate, surface modification, coating preparation and other functions can be achieved. Therefore, the application of plasma vaporization technology to the preparation process of composite re-sintered brick is expected to improve its performance and quality.
[0003] In the actual use of plasma gasification furnace, its usual operating method is to add fly ash and bottom ash into the same hopper simultaneously. When faced with a huge feed volume, it is impossible to achieve comprehensive and thorough mixing of fly ash and bottom ash, resulting in the fly ash and bottom ash entering the furnace often still being separated from each other. This undoubtedly imposes obvious limitations on plasma gasification furnaces in the field of composite re-sintered bricks, making it difficult for them to fully exert their due performance and advantages.
[0004] In view of the above technical defects, a solution is now proposed. Utility Model Content
[0005] The purpose of the utility model is to provide a plasma gasification furnace suitable for composite re-sintered bricks, so as to solve the problems mentioned in the above background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A plasma gasification furnace suitable for composite re-sintered bricks includes a furnace body, a side wall of the furnace body is connected to a feeding frame, an end of the feeding frame away from the furnace body is connected to an auger mechanism, one end of the auger mechanism is connected to a frame, the frame is composed of a cylindrical box body and a trumpet-shaped box body, the top of the cylindrical box body is provided with a plurality of groups of through grooves in a circular array, the inner walls of the through grooves are fixedly connected to through pipes, a hopper is provided on the top of the frame body, the inner side wall of the hopper is fixedly connected to a partition, the bottom of the hopper is connected to a plurality of groups of feeding pipes one and a plurality of groups of feeding pipes two, the feeding pipes one and the plurality of groups of feeding pipes two are respectively connected to corresponding through pipes.
[0008] Furthermore, the interior of the cylindrical box is movably connected to a rotating shaft via a bearing, a rotating sleeve is fixedly sleeved on the outer side of the rotating shaft, and a plurality of rotating plates are fixedly connected to the side wall of the rotating sleeve in a circular array.
[0009] Furthermore, a plurality of frame rods are fixedly connected to the bottom end of the rotating plate, and the cross-section of the frame rods is triangular, and a motor for driving the rotating shaft to rotate is fixedly installed on the top of the cylindrical box.
[0010] Furthermore, a plurality of groups of support rods are fixedly connected to the inner wall of the trumpet-shaped box, an organic cover shell is arranged inside the trumpet-shaped box, the outer wall of the cover shell is fixedly connected to the ends of the support rods, bevel gear one, bevel gear two and bevel gear three are movably connected to the inside of the cover shell through bearings, and bevel gear two is meshingly connected with bevel gear one and bevel gear three.
[0011] Furthermore, the bevel gear one is fixedly connected to the bottom end of the rotating shaft, a rotating rod is arranged below the machine cover shell, the top end of the rotating rod is fixedly connected to the bevel gear three, and the side wall of the rotating rod is fixedly connected with multiple groups of stirring rods in a circular array.
[0012] Furthermore, the cylindrical box is located on the top of the horn-shaped box, and the cylindrical box is communicated with the horn-shaped box.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] A plurality of partitions are fixed on the inner wall of the hopper, and the partitions reasonably divide the hopper so that it can implement pre-intervention operations on two or more types of materials, thereby realizing pre-partitioned and interval feeding of these materials, which greatly reduces the difficulty coefficient of subsequent material mixing. The frame rod is inclined relative to the rotating plate, and the cross-sectional shape of the frame rod is triangular, which enables the frame rod to effectively guide the fly ash and slag to be discharged in an oblique downward direction, which not only prolongs the residence time of the fly ash and slag in the cylindrical box, but also significantly improves the dispersion degree of the material. Combined with the rotating rod with the opposite rotation direction, the mixing degree of the material is further improved, which can effectively avoid the situation where the materials entering the plasma gasification furnace are still unevenly mixed, thereby preventing the problem of affecting the subsequent processing effect due to uneven material mixing. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to facilitate the understanding of those skilled in the art, the present invention is further described below in conjunction with the accompanying drawings;
[0016] Figure 1 This is a schematic diagram of the rotating plate structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the frame structure composition in the utility model;
[0018] Figure 3 It is a schematic diagram of the internal structure of the frame in the utility model;
[0019] Figure 4 It is a top view of the cylindrical box structure in the utility model;
[0020] Figure 5 It is a schematic diagram of the connection relationship among bevel gear 1, bevel gear 2 and bevel gear 3 in the utility model.
[0021] Figure numerals: 1. furnace body; 2. discharge frame; 3. auger mechanism; 4. frame; 401. cylindrical box; 402. trumpet-shaped box; 5. through pipe; 6. hopper; 7. partition; 801. discharge pipe one; 802. discharge pipe two; 9. rotating shaft; 10. rotating sleeve; 11. rotating plate; 12. frame rod; 13. motor; 14. support rod; 15. machine cover shell; 161. bevel gear one; 162. bevel gear two; 163. bevel gear three; 17. rotating rod; 18. stirring rod. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Embodiment 1: Figure 1 - Figure 5 As shown, a plasma gasification furnace suitable for composite re-sintered bricks includes a furnace body 1, a side wall of the furnace body 1 is connected to a feed frame 2, an end of the feed frame 2 away from the furnace body 1 is connected to an auger mechanism 3, and one end of the auger mechanism 3 is connected to a frame 4. It should be noted that the auger mechanism 3 is an existing device, and its function is to use spiral blades to spirally transport materials into the furnace body 1. The frame 4 is composed of a cylindrical box 401 and a trumpet-shaped box 402. The cylindrical box 401 is located at the trumpet. shaped box body 402, and the cylindrical box body 401 is connected with the trumpet-shaped box body 402, the top of the cylindrical box body 401 is provided with a plurality of groups of through grooves in a circular array, the inner wall of the through groove is fixedly connected with a through pipe 5, the top of the frame body 4 is provided with a hopper 6, the inner wall of the hopper 6 is fixedly connected with a partition 7, the bottom of the hopper 6 is connected with a plurality of groups of discharge pipes 801 and a plurality of groups of discharge pipes 802, and the discharge pipes 801 and the plurality of groups of discharge pipes 802 are respectively connected with the corresponding through pipes 5.
[0024] The interior of the cylindrical box 401 is movably connected to a rotating shaft 9 through a bearing, and a rotating sleeve 10 is fixedly mounted on the outer side of the rotating shaft 9. The side walls of the rotating sleeve 10 are fixedly connected to multiple sets of rotating plates 11 in a circular array, and the bottom ends of the rotating plates 11 are fixedly connected to multiple sets of frame rods 12, and the cross-section of the frame rods 12 is triangular. A motor 13 for driving the rotating shaft 9 to rotate is fixedly installed on the top of the cylindrical box 401.
[0025] like Figure 2 As shown, a plurality of partitions 7 are fixedly connected to the top of the hopper 6, and the partitions 7 cooperate with the inner wall of the hopper 6 to divide the space inside the hopper 6. When specifically set, the fly ash and the slag are continuously fed into the interval formed by the partitions 7 and the inner wall of the hopper 6 at intervals, and two or more materials are pre-intervened in the feeding process, so that they are pre-divided and fed at intervals, thereby greatly reducing the difficulty of subsequent material mixing;
[0026] The fly ash and slag enter the cylindrical box 401 through the discharge pipe 1 801 and the discharge pipe 2 802 and the corresponding through pipe 5. At this time, the motor 13 drives the rotating shaft 9 to rotate, and the rotating shaft 9 drives the rotating plate 11 and the frame rod 12 to rotate synchronously through the rotating sleeve 10. The number of rotating plates 11 is consistent with the number of intervals formed by the partition 7 and the inner wall of the hopper 6. When the rotating plate 11 rotates at a high speed, the fly ash and slag discharged at intervals can be preliminarily mixed;
[0027] When the frame rod 12 is rotating, the frame rod 12 is inclined relative to the rotating plate 11, so that the frame rod 12 guides the fly ash and slag to be discharged in an oblique downward direction, on the one hand, the retention time of the fly ash and slag in the cylindrical box 401 is prolonged, and the fly ash and slag are fully mixed, and on the other hand, the cross section of the frame rod 12 is triangular, and the frame rod 12 with a triangular cross section can perform deep dispersion and discharge of the fly ash and slag in the process of being discharged, so that the fly ash and slag retained in the cylindrical box 401 are mixed more evenly;
[0028] Embodiment 2: Figure 1 - Figure 5 As shown, the inner wall of the trumpet-shaped box 402 is fixedly connected to multiple groups of support rods 14, the interior of the trumpet-shaped box 402 is provided with an organic cover shell 15, the outer wall of the cover shell 15 is fixedly connected to the end of the support rod 14, the interior of the cover shell 15 is movably connected with bevel gear 161, bevel gear 2 162 and bevel gear 3 163 through bearings, bevel gear 2 162 is meshed with bevel gear 1 161 and bevel gear 3 163, bevel gear 1 161 is fixedly connected to the bottom end of the rotating shaft 9, a rotating rod 17 is provided below the cover shell 15, the top end of the rotating rod 17 is fixedly connected to bevel gear 3 163, and the side wall of the rotating rod 17 is fixedly connected to multiple groups of stirring rods 18 in a ring array.
[0029] During the specific setting, the rotating shaft 9 drives the bevel gear 1 161 to rotate during the rotation process, and the bevel gear 1 161 drives the bevel gear 3 163 to rotate through the bevel gear 2 162, and the bevel gear 3 163 drives the rotating rod 17 to rotate in the opposite direction. The rotating rod 17 rotates in the opposite direction relative to the rotating plate 11 and the frame rod 12. The cross-section of the rotating rod 17 is also triangular, and the rotating rod 17 rotates relatively in the opposite direction, thereby deeply mixing the fly ash and the slag. The fly ash and slag that have been mixed for the second time have a high degree of mixing at this time. Then, after entering the interior of the auger mechanism 3, the spiral blades in the auger mechanism 3 spirally convey the material, and enter the furnace body 1 through the unloading frame 2 for further processing.
[0030] The above contents are merely examples and explanations of the structure of the utility model. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the utility model or exceed the scope defined in the claims, they should all fall within the protection scope of the utility model.
[0031] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0032] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A plasma gasification furnace suitable for composite re-sintered bricks, comprising a furnace body (1), characterized in that: The side wall of the furnace body (1) is connected to a material discharge frame (2), and one end of the material discharge frame (2) away from the furnace body (1) is connected to an auger mechanism (3), and one end of the auger mechanism (3) is connected to a frame body (4), and the frame body (4) is composed of a cylindrical box body (401) and a trumpet-shaped box body (402). The top of the cylindrical box body (401) is provided with a plurality of groups of through grooves in a circular array, and the inner wall of the through groove is fixedly connected to a through pipe (5). The top of the frame body (4) is provided with a hopper (6), and the inner side wall of the hopper (6) is fixedly connected to a partition (7). The bottom of the hopper (6) is connected to a plurality of groups of material discharge pipes (801) and a plurality of groups of material discharge pipes (802), and the material discharge pipes (801) and the plurality of groups of material discharge pipes (802) are respectively connected to the corresponding through pipes (5).
2. The plasma gasification furnace suitable for composite re-sintered bricks according to claim 1, characterized in that: The interior of the cylindrical box (401) is movably connected to a rotating shaft (9) via a bearing, and a rotating sleeve (10) is fixedly sleeved on the outer side of the rotating shaft (9), and the side wall of the rotating sleeve (10) is fixedly connected to multiple groups of rotating plates (11) in a circular array.
3. The plasma gasification furnace suitable for composite re-sintered bricks according to claim 2, characterized in that: The bottom end of the rotating plate (11) is fixedly connected to a plurality of frame rods (12), and the cross-section of the frame rods (12) is triangular. The top of the cylindrical box (401) is fixedly mounted with a motor (13) for driving the rotating shaft (9) to rotate.
4. The plasma gasification furnace suitable for composite re-sintered bricks according to claim 1, characterized in that: The inner wall of the trumpet-shaped box (402) is fixedly connected with a plurality of support rods (14); an organic cover shell (15) is arranged inside the trumpet-shaped box (402); the outer wall of the organic cover shell (15) is fixedly connected with the end of the support rod (14); the interior of the organic cover shell (15) is movably connected with bevel gear 1 (161), bevel gear 2 (162) and bevel gear 3 (163) through bearings; bevel gear 2 (162) is meshingly connected with bevel gear 1 (161) and bevel gear 3 (163).
5. The plasma gasification furnace suitable for composite re-sintered bricks according to claim 4, characterized in that: The bevel gear 1 (161) is fixedly connected to the bottom end of the rotating shaft (9); a rotating rod (17) is arranged below the machine cover shell (15); the top end of the rotating rod (17) is fixedly connected to the bevel gear 3 (163); and the side wall of the rotating rod (17) is fixedly connected to multiple groups of stirring rods (18) in a circular array.
6. The plasma gasification furnace suitable for composite re-sintered bricks according to claim 1, characterized in that: The cylindrical box (401) is located on the top of the horn-shaped box (402), and the cylindrical box (401) is connected to the horn-shaped box (402).