Detection equipment for leakage of condenser
By designing a leak detection device for condensers, using gas pressure and labeling pigment injection technology, the problem of leakage detection accuracy and inefficiency of condenser connection flange in the prior art is solved, and more efficient leakage detection and maintenance is achieved.
Patent Information
- Application Number
- CN202420859304.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-04-24
AI Technical Summary
The connecting flanges on the existing condenser body are prone to leakage, but there is a lack of effective leakage detection devices, resulting in low detection accuracy and low efficiency.
A detecting device for leaks of condensers is designed, including a detection sleeve, a first capsule, a second capsule and a spray tube. By extending the condenser body into the detection sleeve, the connecting flange is placed in the detection sleeve, and the gas during leakage is used to press the sealing chamber, causing the marking pigment in the second capsule to be sprayed on the condenser body through the spray tube to mark the leakage position.
It improves the accuracy and efficiency of leak detection of condenser connection flange, making it easier for staff to judge the leakage situation and perform maintenance.
Smart Images

Figure CN222635704U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of leakage detection in fine chemical industry, in particular to a condenser leakage detection device. Background Art
[0002] The function of the condenser in the reaction device is to properly cool the condensed liquids such as water vapor and solvent vapor evaporated from the reactor into liquid; as a type of heat exchanger with specific uses, the condenser has shell and tube type, coil type, spiral plate type and shell and tube type.
[0003] The connection flange on the existing condenser body is prone to leakage, but the existing technology lacks a device for leak detection at the connection flange. The detection accuracy may not be high if it is judged only by manual experience, and the detection efficiency needs to be further improved. Utility Model Content
[0004] The purpose of the utility model is to solve the problems raised in the above background technology and to provide a condenser leakage detection device.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A condenser leakage detection device, comprising:
[0007] Test kits;
[0008] A first capsule is fixedly connected to the detection sleeve;
[0009] The second capsule is fixedly connected to the detection sleeve;
[0010] A material spraying pipe is fixedly connected to the second capsule, and a plurality of groups of the material spraying pipes are evenly distributed on the second capsule;
[0011] A pressure valve is provided in the spray pipe;
[0012] The condenser body is inserted into the detection sleeve so that the connecting flange is placed in the detection sleeve. The first bladder is inflated and bulged to abut against the condenser body. The second bladder is pressurized. When there is a leak at the connecting flange, the second bladder is deformed to spray the material onto the condenser body through the spray pipe.
[0013] Preferably, a connecting rod is fixedly connected to the detection sleeve.
[0014] Preferably, the connecting rod is provided with anti-slip grooves.
[0015] Furthermore, an air supply pipe is fixedly connected to the detection sleeve, and the air supply pipe is communicated with the first bag.
[0016] Furthermore, a pressurizing tube is fixedly connected to the detection sleeve, and the pressurizing tube is communicated with the second capsule.
[0017] Furthermore, an exhaust pipe is fixedly connected to the detection sleeve, and the exhaust pipe is communicated with the first capsule.
[0018] Furthermore, a material delivery pipe is fixedly connected to the detection sleeve, and the material delivery pipe is communicated with the second capsule.
[0019] Compared with the prior art, the utility model provides a condenser leakage detection device, which has the following beneficial effects:
[0020] The parts not involved in the device are the same as the existing technology or can be implemented by using the existing technology. The utility model sets a sealing cavity at the connecting flange through the detection sleeve, and pressurizes the sealing cavity by utilizing the gas during leakage, thereby squeezing out the marking pigment in the second capsule, thereby facilitating the staff to judge the leakage situation at the connecting flange, facilitating subsequent maintenance, and improving the detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a structural schematic diagram of a condenser leakage detection device proposed by the utility model;
[0022] Figure 2 This is a schematic diagram of the internal structure of a condenser leakage detection device proposed by the utility model;
[0023] Figure 3 This is a schematic diagram of the internal structure of a detection sleeve in a condenser leakage detection device proposed by the utility model;
[0024] Figure 4 The utility model discloses a structural schematic diagram of a detection sleeve in a condenser leakage detection device.
[0025] In the figure: 1. condenser body; 101. connecting flange; 2. detection sleeve; 201. connecting rod; 2011. anti-slip groove; 202. air pipe; 203. pressurizing pipe; 204. feed pipe; 205. exhaust pipe; 3. first bladder; 4. second bladder; 401. spray pipe. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0027] Embodiment 1:
[0028] Reference Figure 1-Figure 4, a condenser leakage detection device, comprising:
[0029] Detection kit 2;
[0030] The first capsule 3 is fixedly connected to the detection sleeve 2;
[0031] The second capsule 4 is fixedly connected to the detection sleeve 2;
[0032] The spraying pipe 401 is fixedly connected to the second capsule 4, and a plurality of groups of spraying pipes 401 are evenly distributed on the second capsule 4;
[0033] A pressure valve is provided in the spray pipe 401;
[0034] Insert the condenser body 1 into the detection sleeve 2, place the connecting flange 101 in the detection sleeve 2, inflate the first bladder 3 and press against the condenser body 1, and pressurize the second bladder 4. When there is a leak at the connecting flange 101, the second bladder 4 deforms and sprays the material onto the condenser body 1 through the spray pipe 401.
[0035] An air supply pipe 202 is fixedly connected to the detection sleeve 2 , and the air supply pipe 202 is communicated with the first capsule 3 .
[0036] The air supply pipe 202 is connected to an external air supply pump and is used to inflate the first bladder 3 .
[0037] A pressurizing tube 203 is fixedly connected to the detection sleeve 2 , and the pressurizing tube 203 is in communication with the second capsule 4 .
[0038] The pressurizing tube 203 is connected to an external pressurizing air pump and is used to increase the pressure in the second bladder 4 .
[0039] An exhaust pipe 205 is fixedly connected to the detection sleeve 2 , and the exhaust pipe 205 is communicated with the first capsule 3 .
[0040] A pressure relief valve is provided on the exhaust pipe 205. When the detection is completed, the pressure relief valve is opened, and the gas in the first capsule 3 is discharged through the exhaust pipe 205, and the detection sleeve 2 can be drawn out.
[0041] A material delivery pipe 204 is fixedly connected to the detection sleeve 2 , and the material delivery pipe 204 is communicated with the second capsule 4 .
[0042] The feed pipe 204 is connected to an external feed pump and is used to add marking pigment to the second capsule 4 .
[0043] Reference Figure 1-Figure 4During the inspection, the staff will align the inspection sleeve 2 with the connecting flange 101, and after placing the connecting flange 101 in the inspection sleeve 2, inflate the first bladder 3 through the gas pipe 202. At this time, the first bladder 3 will be inflated and bulged. The inflated first bladder 3 will be tightly against the condenser body 1. At this time, a sealed cavity is formed in the inspection sleeve 2. At this time, the second bladder 4 is supplemented with air and pressurized through the pressure pipe 203. At this time, the pressure in the second bladder 4 will increase;
[0044] When the pressure in the second bladder 4 just reaches the threshold of the pressure valve on the injection pipe 401, stop replenishing air into the second bladder 4. After standing for a period of time, the first bladder 3 is deflated. At this time, the detection sleeve 2 is pulled out to observe whether there is a pigment mark on the condenser body 1.
[0045] When the connecting flange 101 leaks, the leaked gas will enter the sealed cavity. The pressure in the sealed cavity will increase, and the second capsule 4 will be deformed under pressure. The pressure inside the second capsule 4 will increase, and the pressure valve on the spray pipe 401 will open. The pigment water stored in the second capsule 4 will be sprayed onto the condenser body 1 through the spray pipe 401, thereby completing the leakage marking.
[0046] The utility model sets a sealing cavity at the connecting flange 101 through the detection sleeve 2, and applies pressure to the sealing cavity by utilizing the gas during leakage, thereby squeezing out the marking pigment in the second capsule 4, thereby facilitating the staff to judge the leakage situation at the connecting flange 101, facilitating subsequent maintenance, and improving the detection efficiency.
[0047] It should be noted that a pressure sensor is provided in the second bladder 4 for observing whether the pressure in the second bladder 4 reaches a threshold value during pressurized gas replenishment.
[0048] A connecting rod 201 is fixedly connected to the detection sleeve 2 .
[0049] Reference Figure 1 The connecting rod 201 on the detection sleeve 2 can be held by hand, and the connecting rod 201 can also be installed on a universal detection mechanical arm to improve the supporting stability of the connecting rod 201.
[0050] The connecting rod 201 is provided with anti-slip grooves 2011 .
[0051] The anti-slip grooves 2011 provided on the connecting rod 201 can improve the stability of the worker's hand-holding.
[0052] The above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed by the present invention according to the technical solution and inventive concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A condenser leakage detection device, characterized in that: include: Detection kit (2); A first capsule (3) is fixedly connected to the detection sleeve (2); A second capsule (4) is fixedly connected to the detection sleeve (2); A material spraying pipe (401) is fixedly connected to the second capsule (4), and a plurality of groups of the material spraying pipes (401) are evenly distributed on the second capsule (4); The injection pipe (401) is provided with a pressure valve; The condenser body (1) is inserted into the detection sleeve (2), and the connecting flange (101) is placed in the detection sleeve (2). The first bladder (3) is inflated and bulges to abut against the condenser body (1). The second bladder (4) is pressurized. When there is a leak at the connecting flange (101), the second bladder (4) is deformed to spray the material onto the condenser body (1) through the spray pipe (401).
2. A condenser leakage detection device according to claim 1, characterized in that: A connecting rod (201) is fixedly connected to the detection sleeve (2).
3. A condenser leakage detection device according to claim 2, characterized in that: The connecting rod (201) is provided with anti-slip grooves (2011).
4. A condenser leakage detection device according to claim 1, characterized in that: An air supply pipe (202) is fixedly connected to the detection sleeve (2), and the air supply pipe (202) is in communication with the first bag (3).
5. The condenser leakage detection device according to claim 1, characterized in that: A pressurizing tube (203) is fixedly connected to the detection sleeve (2), and the pressurizing tube (203) is in communication with the second capsule (4).
6. A condenser leakage detection device according to claim 4, characterized in that: An exhaust pipe (205) is fixedly connected to the detection sleeve (2), and the exhaust pipe (205) is in communication with the first capsule (3).
7. A condenser leakage detection device according to claim 5, characterized in that: A material delivery pipe (204) is fixedly connected to the detection sleeve (2), and the material delivery pipe (204) is in communication with the second capsule (4).