Modular industrial robot application skill training platform

Abstract

The utility model provides a modular industrial robot application skill practical training platform, which is applied to the field of robot skill practical training, and is characterized in that the modular industrial robot application skill practical training platform comprises a supporting bedplate, a plurality of mounting holes are formed in the supporting bedplate, and a plurality of functional modules are integrally mounted on the supporting bedplate through the mounting holes; the containing frame is installed on the supporting table plate and used for containing the machining heads needed by all the functional modules; the mechanical arm is installed on the supporting table plate, and the mechanical arm is connected with the machining head through a quick-changing part; the operating table has the technical effects that the use flexibility of the operating table is improved, and the operating table is suitable for simulation of various processing modes.

Description

Technical Field

[0001] The utility model relates to the field of robot skill training, in particular to a modular industrial robot application skill training platform. Background Art

[0002] With the development of industry, more and more industrial production has adopted the model of robots replacing manual labor, and the use of robots has increased significantly. Therefore, the society’s demand for staff who can skillfully operate robots is increasing. Corresponding robot skills training is gradually coming into the public eye, and a robot application skills training platform has also been born accordingly.

[0003] The robot application skills training platform displays the commonly used processing methods in industrial production to trainees in a simulated manner, allowing trainees to simulate on-site processing and improve their own proficiency to meet production needs. Currently, common training platforms on the market usually only simulate one processing method and have a single function. In order for trainees to receive complete training, they usually need to use multiple training platforms, which increases the floor space and training costs, and thus requires targeted solutions. Utility Model Content

[0004] The utility model aims to provide a modular industrial robot application skill training platform, which has the advantage of increasing the flexibility of using the operating table and making it suitable for simulating various processing methods.

[0005] In order to achieve the above-mentioned purpose and other related purposes, the utility model provides the following technical solutions: a modular industrial robot application skills training platform, comprising:

[0006] A supporting platen, wherein a plurality of mounting holes are provided on the supporting platen, and a plurality of functional modules are integrated and mounted on the supporting platen through the plurality of mounting holes;

[0007] A receiving frame installed on the supporting platen, the receiving frame is used to place the processing head required by each functional module; and

[0008] A mechanical arm is installed on the supporting table, and the mechanical arm is connected to the processing head through a quick change.

[0009] Through the above technical solution, multiple functional modules are installed on a supporting table through the mounting holes. When the functional module needs to use a processing head, the corresponding processing head is placed on the receiving frame. By controlling the movement of the robotic arm, the robotic arm is connected to different processing heads through quick change according to the different simulated processing. Then, simulated processing is performed through the corresponding functional modules. When the processing type needs to be changed, it is only necessary to control the connecting arm to replace the processing head to quickly perform another type of processing. Therefore, one training platform can meet a variety of simulated processing needs and is more convenient and flexible to use.

[0010] In one embodiment of the utility model, the accommodating frame includes a support rod and a support plate fixed to the upper end of the support rod, and the support plate is provided with a plurality of accommodating openings for the processing head to be inserted from the side, and after the processing head is placed in the accommodating openings, the support plate applies a supporting force to the processing head.

[0011] Through the above technical solution, when the processing head needs to be used or replaced, the robot arm is first connected to the corresponding processing head through a quick change, and then drives the processing head to be taken out from the accommodating opening from the side, which makes the taking and placing convenient and quick.

[0012] In one embodiment of the present invention, the functional modules include: a material loading and feeding module, a flip welding module, an arc welding module, a visual inspection module, a press-fitting module and a warehousing module.

[0013] Through the above technical solutions, various simulation processing can be realized.

[0014] In one embodiment of the utility model, the loading and feeding module includes: a feeding support frame fixed to the support table by screws or bolts; a storage barrel mounted on the feeding support frame for stacking materials, and the upper and lower ends of the storage barrel are both open; a baffle plate arranged below the storage barrel, and a discharge port is left between the storage barrel and the baffle plate for only a single material to be moved out from the side; a conveyor belt mounted on the feeding support frame; and a pushing drive member for pushing materials from the discharge port into the conveyor belt.

[0015] Through the above technical solution, the feed support frame can be quickly disassembled and assembled by screws or bolts, so that it is convenient to modify and customize the training platform according to needs. When simulating loading and conveying, the push drive component pushes the material at the discharge port onto the conveyor belt, and the conveyor belt simulates the transfer and transportation of the material.

[0016] In one embodiment of the utility model, the flip welding module includes: a flip support frame fixed to the support table by screws or bolts; a flip plate rotatably connected to the flip support frame; at least two pieces of welded parts installed on the flip plate, forming at least two mutually perpendicular welds at the joint; and a flip driving member that drives the flip plate to rotate so that each weld is welded alternately. The processing head required for the flip welding module is a welding gun.

[0017] Through the above technical solution, the flip support frame can be quickly disassembled and assembled by screws or bolts, so that it is convenient to modify and customize the training platform according to needs. When performing flip welding simulation, the robotic arm and the welding gun are connected by quick change, and the robotic arm drives the welding gun to weld one weld seam of two pieces to be welded. After the welding is completed, the axis flip drive drives the flip plate to rotate, so as to weld the other weld seam.

[0018] In one embodiment of the utility model, the arc welding module includes: an arc welding support frame fixed to the support table by screws or bolts; an arc welding plate fixed to the arc welding support frame and having a bent surface, and the processing head used in conjunction with the arc welding module is configured as a scratching knife, and the scratching knife is used to scratch a simulated welding path on the arc welding plate.

[0019] Through the above technical solution, the arc welding support frame can be quickly disassembled and assembled by screws or bolts, so that it is convenient to modify and customize the training platform according to needs. When performing arc welding simulation, the robot arm and the scratcher are connected by quick change. After the connection, the movement of the welding gun is simulated by controlling the scratcher to scratch on the bent surface of the arc welding plate. Compared with direct welding with a real welding gun, it can reduce damage to the surface of the arc welding plate and improve the durability of the arc welding plate.

[0020] In one embodiment of the utility model, the visual inspection module includes: a detection support frame fixed to the support plate by screws or bolts; a detection support platform fixed to the detection support frame; a positioning component for positioning the material to be inspected on the detection support platform; and a visual camera installed on the detection support frame.

[0021] Through the above technical solution, the detection support frame can be quickly disassembled and assembled by screws or bolts, so that it is convenient to modify and customize the training platform according to needs. When conducting simulated testing, the material to be tested is placed on the detection support table, and the visual camera performs detection after the positioning component fixes the position of the material.

[0022] In one embodiment of the present invention, the positioning assembly includes: an abutment block fixed to the detection support platform; and a positioning drive member that applies a squeezing force toward one end of the abutment block to the material to be detected and cooperates with the abutment block to fix the material to be detected.

[0023] Through the above technical solution, the material to be detected is placed between the abutment block and the output end of the positioning drive member, the positioning drive member drives the material to slide, and after the material abuts the abutment block, the positioning drive member and the abutment block cooperate to squeeze and fix the material.

[0024] In one embodiment of the utility model, the press-fitting module includes: a press-fitting support frame fixed to the support table by screws or bolts; a press-fitting support plate mounted on the press-fitting support frame and used to support two materials to be press-fitted; and a press-fitting drive component provided on the press-fitting support frame and used to apply pressure to the two materials to be press-fitted.

[0025] Through the above technical solution, the press-fitting support frame can be quickly disassembled and assembled by screws or bolts, so that it is convenient to modify and customize the training platform according to needs. When performing simulated press-fitting, two materials to be pressed are placed on the press-fitting support plate, and the pressing drive member applies pressure to the materials to press and fix the two materials.

[0026] In one embodiment of the utility model, the warehousing module includes: a material storage table fixed to the support table by screws or bolts for storing materials to be stored; a warehousing support frame fixed to the support table by screws or bolts, the warehousing support frame is equipped with at least one warehouse board, and the warehouse board is provided with multiple storage areas simulating inventory positions, the processing head used in conjunction with the warehousing module is configured as a clamp, and the robotic arm drives the clamp to clamp the material placed on the material storage table and transfer it to the storage area located on the warehouse board.

[0027] Through the above technical solution, the material storage table and the warehousing support frame can be quickly disassembled and assembled by screws or bolts, so that it is convenient to modify and customize the training platform according to needs. When performing warehousing simulation, the robotic arm and the gripper are connected by quick change. After the gripper grabs the material from the material storage table, the robotic arm transfers it to the storage area set on the warehouse board.

[0028] As described above, the modular industrial robot application skills training platform of the utility model has the following beneficial effects:

[0029] Multiple functional modules are installed on a supporting table through the mounting holes. When the functional module needs to use a processing head, the corresponding processing head is placed on the receiving frame. The movement of the robotic arm is controlled by inputting instructions to the controller, so that the robotic arm can be connected with different processing heads through quick change according to the different simulated processing. Then, simulated processing is performed through the corresponding functional modules. When the processing type needs to be changed, only the connecting arm needs to be controlled to replace the processing head to quickly perform another type of processing. In this way, one training platform can meet a variety of simulated processing needs and is more convenient and flexible to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 Shown is a structural schematic diagram of a modular industrial robot application skills training platform disclosed in an embodiment of the utility model.

[0031] Figure 2 Shown is a structural schematic diagram of the feeding and conveying module of the modular industrial robot application skills training platform disclosed in the embodiment of the utility model.

[0032] Figure 3 Shown is a structural schematic diagram of the flip welding module of the modular industrial robot application skill training platform disclosed in the embodiment of the utility model.

[0033] Figure 4 Shown is a structural schematic diagram of a press-fit module of a modular industrial robot application skill training platform disclosed in an embodiment of the utility model.

[0034] Description of technical feature numbers in the accompanying drawings:

[0035] 1. Support plate; 2. Mounting hole; 3. Container; 4. Processing head; 5. Robotic arm; 6. Quick change; 7. Support rod; 8. Support plate; 9. Container port; 10. Loading and feeding module; 11. Flip welding module; 12. Arc welding module; 13. Visual inspection module; 14. Pressing module; 15. Storage module; 16. Storage area; 17. Bracket; 101. Feeding support frame; 102. Storage barrel; 103. Baffle plate; 104. Conveyor belt; 105. Pushing drive; 1 11. Flip support frame; 112. Flip plate; 113. Parts to be welded; 114. Flip drive member; 121. Arc welding support frame; 122. Arc welding plate; 131. Detection support frame; 132. Detection support table; 133. Positioning assembly; 134. Visual camera; 135. Abutment block; 136. Positioning drive member; 141. Press-fit support frame; 142. Press-fit support plate; 143. Press-fit drive member; 151. Warehouse support frame; 152. Warehouse plate; 153. Material storage table. DETAILED DESCRIPTION

[0036] The following specific embodiments illustrate the implementation of the present invention, and those familiar with the technology can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. It should be noted that the following embodiments and features in the embodiments can be combined with each other without conflict.

[0037] See also Figure 1 The utility model provides a modular industrial robot application skills training platform, including:

[0038] A support plate 1 is arranged in the horizontal direction, and a bracket 17 for raising the height is arranged around the side of the bottom surface of the support plate 1. A plurality of mounting holes 2 are opened on the support plate 1. In this embodiment, the mounting holes 2 are distributed in a matrix manner on the support plate 1, and a plurality of functional modules are integrated and installed on the support plate 1 through the plurality of mounting holes 2.

[0039] See also Figure 1, and also includes a accommodating frame 3 fixed on the supporting table 1 by screws. In other embodiments, the accommodating frame 3 and the supporting table 1 can also be fixed by bolting or quick clamping. The accommodating frame 3 is used to place the processing head 4 required by each functional module. The accommodating frame 3 includes four support rods 7 and a support plate 8 fixed to the upper end of the support rods 7 by screws. The support plate 8 is provided with a plurality of accommodating ports 9 for the processing head 4 to be inserted from the side. After the processing head 4 is placed in the accommodating port 9, the support plate 8 applies a supporting force to the processing head 4, so that the processing head 4 can be easily taken while being placed.

[0040] See also Figure 1 , and also includes a robot arm 5 installed on the supporting table 1. The robot arm 5 is connected to the processing head 4 through a quick change 6, so that the robot arm 5 can be easily replaced with different processing heads 4, thereby improving the flexibility of use.

[0041] See also Figure 1 , and also includes a controller for inputting instructions. The controller has a touch panel and multiple buttons to facilitate operators to input instructions.

[0042] See also Figure 1 The functional modules include: a loading and feeding module 10, a flip welding module 11, an arc welding module 12, a visual inspection module 13, a press-fitting module 14 and a warehousing module 15.

[0043] See also Figure 1 and Figure 2 The feeding and conveying module 10 includes: a feeding support frame 101 fixed to the support plate 1 by screws or bolts; a storage barrel 102 fixed to the feeding support frame 101 by screws for stacking materials, and the upper and lower ends of the storage barrel 102 are both open; a baffle plate 103 fixed to the feeding support frame 101 by screws and located below the storage barrel 102, and the material falls from the storage barrel 102 and overlaps the baffle plate 103, and the storage barrel 102 and the baffle plate 103 are connected. There are three discharge ports for a single material to be removed from the side; a conveyor belt 104 installed on the feed support frame 101 and driven by a motor; and a push drive member 105 for pushing the material from the discharge port into the conveyor belt 104. In this embodiment, the push drive member 105 is configured as a push cylinder, and in other embodiments, it can also be replaced by an electric cylinder or a hydraulic cylinder. The cylinder body of the push drive member 105 is fixed to the feed support frame 101 by screws, and the piston rod pushes the material to move.

[0044] See also Figure 1 and Figure 3The flip welding module 11 includes: a flip support frame 111 fixed on the support table 1 by screws or bolts; a flip plate 112 rotatably connected to the flip support frame 111 by a bearing, and the rotation axis direction of the flip plate 112 is set in the horizontal direction; at least two pieces of welded parts 113 are installed on the flip plate 112 by screws, and at least two mutually perpendicular welds are formed at the joint. In this embodiment, the welded parts 113 are set as L-shaped plates, and three welds are formed after the two L-shaped plates are spliced ​​together; and a flip driving member 114 that drives the flip plate 112 to rotate so that each weld is alternately welded. The flip driving member 114 is set as a servo motor, and the output shaft of the flip driving member 114 and the flip plate 112 are driven by a synchronous wheel and a synchronous belt. The processing head 4 required for the flip welding module 11 is a welding gun.

[0045] See also Figure 1 The arc welding module 12 includes: an arc welding support frame 121 fixed on the support table 1 by screws or bolts; an arc welding plate 122 fixed on the arc welding support frame 121 and with a bent surface. The processing head 4 used in conjunction with the arc welding module 12 is configured as a scratcher. By scratching the arc welding plate 122 with a simulated welding path, the damage to the surface of the arc welding plate 122 can be reduced and the durability of the arc welding plate 122 can be improved.

[0046] See also Figure 1 The visual inspection module 13 includes: an inspection support frame 131 fixed on the support plate 1 by screws or bolts; an inspection support platform 132 fixed on the inspection support frame 131 by screws; a positioning component 133 for positioning the material to be inspected on the inspection support platform 132, the positioning component 133 includes an abutment block 135 fixed on the inspection support platform 132 by screws, and a positioning drive member 136 for applying an extrusion force toward one end of the abutment block 135 to the material to be inspected and cooperating with the abutment block 135 to fix the material to be inspected. In this embodiment, the positioning drive member 136 is configured as a positioning cylinder, and in other embodiments, it can also be replaced by an electric cylinder or a hydraulic cylinder. An extrusion block that abuts the material is fixed on the piston rod of the positioning cylinder, and the extrusion block and the abutment block 135 are in contact with the material on one side and are configured to conform to the material to prevent the material from being compressed and deformed; and a visual camera 134 installed on the inspection support frame 131.

[0047] See also Figure 1 and Figure 4The press-fitting module 14 includes: a press-fitting support frame 141 fixed on the support plate 1 by screws or bolts; a press-fitting support plate 142 fixed on the press-fitting support frame 141 by screws and used to support two materials to be press-fitted, the upper surface of the press-fitting support frame 141 is concavely provided with a groove conforming to the contour of the bottom material to prevent the material from lateral slippage. In this embodiment, the two materials are a metal block with a protruding column and a metal ring, and the metal ring needs to be press-fitted on the protruding column; and a press-fitting drive member 143 provided on the press-fitting support frame 141 to apply pressure to the two materials to be press-fitted. In this embodiment, the press-fitting drive member 143 is configured as a press-fitting cylinder, and in other embodiments, it can also be replaced by an electric cylinder or a hydraulic cylinder. The cylinder body of the press-fitting drive member 143 is fixed to the press-fitting support frame 141 by screws, and the piston rod applies a force to the metal ring in the direction of the axis of the protruding column.

[0048] See also Figure 1 The warehousing module 15 includes: a material storage table 153 fixed on the support table 1 by screws or bolts for storing materials to be stored, and a plurality of storage slots for placing materials are recessed on the material storage table 153; a warehousing support frame 151 fixed on the support table 1 by screws or bolts, and at least one warehouse board 152 is fixed on the warehousing support frame 151 by screws, and a plurality of storage areas 16 simulating inventory positions are arranged on the warehouse board 152. The processing head 4 used in conjunction with the warehousing module 15 is configured as a clamp, and the robotic arm 5 drives the clamp to clamp the material placed in the storage slot and transfer it to the storage area 16 located on the warehouse board 152.

[0049] The utility model installs multiple functional modules on a supporting table 1 through the mounting holes 2. When the functional module needs to use the processing head 4, the corresponding processing head 4 is placed on the accommodating frame 3. The action of the robot arm 5 is controlled by inputting instructions to the controller, so that the robot arm 5 is connected with different processing heads 4 through the quick change 6 according to the different simulated processing. Then, the simulated processing is performed through the corresponding functional modules. When the processing type needs to be changed, it only needs to control the connecting arm to replace the processing head 4 to quickly perform another processing. Therefore, one training platform can meet various simulated processing needs and is more convenient and flexible to use.

[0050] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. All equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical ideas disclosed in the present invention shall still be covered by the claims of the present invention.

Claims

1. A modular industrial robot application skills training platform, characterized in that: include: A support plate (1), wherein a plurality of mounting holes (2) are provided on the support plate (1), and a plurality of functional modules are integrated and mounted on the support plate (1) through the plurality of mounting holes (2); a receiving frame (3) mounted on the supporting platen (1), the receiving frame (3) being used to place a processing head (4) required to be used by each functional module; and A mechanical arm (5) is installed on the supporting table (1), and the mechanical arm (5) is connected to the processing head (4) via a quick change (6).

2. The modular industrial robot application skills training platform according to claim 1 is characterized in that: The accommodating frame (3) comprises a supporting rod (7) and a supporting plate (8) fixed to the upper end of the supporting rod (7); the supporting plate (8) is provided with a plurality of accommodating openings (9) for the processing head (4) to be placed from the side; after the processing head (4) is placed in the accommodating openings (9), the supporting plate (8) applies a supporting force to the processing head (4).

3. The modular industrial robot application skills training platform according to claim 1 is characterized in that: The functional modules include: a material loading and conveying module (10), a flip welding module (11), an arc welding module (12), a visual inspection module (13), a press-fitting module (14) and a storage module (15).

4. The modular industrial robot application skills training platform according to claim 3 is characterized in that: The loading and feeding module (10) comprises: a feeding support frame (101) fixed to the supporting table (1) by screws or bolts; a storage barrel (102) mounted on the feeding support frame (101) for stacking materials, wherein both upper and lower ends of the storage barrel (102) are open; a baffle plate (103) arranged below the storage barrel (102), and a discharge port for only a single material to be moved out from the side is reserved between the storage barrel (102) and the baffle plate (103); a conveyor belt (104) mounted on the feeding support frame (101); and a pushing drive member (105) for pushing materials from the discharge port into the conveyor belt (104).

5. The modular industrial robot application skills training platform according to claim 3 is characterized in that: The flip welding module (11) comprises: a flip support frame (111) fixed to the support table (1) by screws or bolts; a flip plate (112) rotatably connected to the flip support frame (111); at least two pieces to be welded (113) installed on the flip plate (112) and forming at least two mutually perpendicular welds at the joint; and a flip driving member (114) driving the flip plate (112) to rotate so that each weld is welded alternately. The processing head (4) required for the flip welding module (11) is a welding gun.

6. The modular industrial robot application skills training platform according to claim 3 is characterized in that: The arc welding module (12) comprises: an arc welding support frame (121) fixed to the support table (1) by screws or bolts; an arc welding plate (122) fixed to the arc welding support frame (121) and having a bent surface; a processing head (4) used in conjunction with the arc welding module (12) is configured as a scratching knife, and a simulated welding path is scratched on the arc welding plate (122) by the scratching knife.

7. The modular industrial robot application skills training platform according to claim 3 is characterized in that: The visual inspection module (13) comprises: an inspection support frame (131) fixed to the support plate (1) by screws or bolts; an inspection support platform (132) fixed to the inspection support frame (131); a positioning component (133) for positioning the material to be inspected on the inspection support platform (132); and a visual camera (134) installed on the inspection support frame (131).

8. The modular industrial robot application skills training platform according to claim 7 is characterized in that: The positioning assembly (133) comprises: an abutment block (135) fixed to the detection support platform (132); and a positioning drive member (136) which applies a squeezing force toward one end of the abutment block (135) to the material to be detected and cooperates with the abutment block (135) to fix the material to be detected.

9. The modular industrial robot application skills training platform according to claim 3 is characterized in that: The press-fitting module (14) comprises: a press-fitting support frame (141) fixed to the support table (1) by screws or bolts; a press-fitting support plate (142) mounted on the press-fitting support frame (141) and used to support two materials to be press-fitted; and a press-fitting drive component (143) provided on the press-fitting support frame (141) and used to apply pressure to the two materials to be press-fitted.

10. The modular industrial robot application skills training platform according to claim 3 is characterized in that: The storage module (15) includes: a material storage table (153) fixed to the support table (1) by screws or bolts and used to store materials to be stored; a storage support frame (151) fixed to the support table (1) by screws or bolts, and the storage support frame (151) is equipped with at least one storage board (152), and the storage board (152) is provided with a plurality of storage areas (16) simulating inventory positions. The processing head (4) used in conjunction with the storage module (15) is configured as a clamp, and the mechanical arm (5) drives the clamp to clamp the material placed on the material storage table (153) and transfer it to the storage area (16) located on the storage board (152).

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