Tea deblocking machine with screening function

By designing a tea deblocking machine with a deblocking mechanism and a screening rate mechanism, the problem that the existing tea deblocking machine requires manual assistance for secondary deblocking is solved, and the automatic deblocking and screening of tea is realized, and the effectiveness and efficiency of tea is improved.

CN222639629UActive Publication Date: 2025-03-21GUANGSHAN XINCAN IND CO LTD
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Patent Information

Application Number
CN202421407865.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-03-21
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

After the existing tea deblocking machine with screening function deblocks, staff members need to assist in secondary deblocking, which affects the effectiveness and efficiency of tea.

Method used

A tea deblocking machine including a deblocking mechanism and a sieve rate mechanism is designed. The deblocking mechanism performs tea deblocking through a roller shaft and agitating teeth. The sieve rate mechanism performs material screening and storage through a sieve rate plate and a storage box to realize automated secondary deblocking of materials.

Benefits of technology

Through the automated deblocking and screening process, the overall use effect and efficiency of tea is improved, manual intervention is reduced, and production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222639629U_ABST
    Figure CN222639629U_ABST
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Abstract

The utility model provides a tea deblocking machine with a screening function, which comprises a box body, a deblocking mechanism is arranged at the top end in the box body, the deblocking mechanism comprises a roll shaft arranged at the top of the box body, a plurality of stirring teeth are arranged on the roll shaft, the plurality of stirring teeth are L-shaped, a first V-belt wheel is arranged at the front end of the roll shaft, a first rotating motor is arranged on the right side of the box body, and a second V-belt wheel is arranged on the right side of the first rotating motor. A second V-belt wheel is arranged at the end of an output shaft of the first rotating motor, a triangular belt is arranged between the first V-belt wheel and the second V-belt wheel, and a screening rate mechanism is arranged at the bottom of the box body. According to the tea deblocking machine with the screening function, not only can tea be screened and deblocked, but also unqualified materials can be secondarily screened, so that the overall using effect and the overall using efficiency of the tea deblocking machine are improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of tea deblocking equipment with a screening function, in particular to a tea deblocking machine with a screening function. Background Art

[0002] Tea culture has always received much attention. Of course, more and more people are drinking tea, so the demand for tea is also increasing. Tea processing has evolved from manual processing that cannot meet social needs to mechanical processing. Mechanical processing also has many disadvantages. While work efficiency has improved, the processing quality of tea has also declined. In the tea processing process, deblocking is an important process. Deblocking refers to the fact that after the fresh leaves are rolled, the tea leaves in the continuous production line will stick together in blocks due to the dual effects of rolling pressure and tea juice. This will increase the density of the tea leaves, which is not conducive to drying. The tea leaves that have been pulled apart should be separated as soon as possible, and the temperature should be quickly lowered to avoid the generation of stuffy taste and insufficient drying, resulting in stuffy acidity. The existing tea deblocking machine with screening function can separate qualified and unqualified tea leaves after deblocking them once. This requires the assistance of staff to deblock the tea leaves twice, which affects the overall use effect and overall use efficiency of the tea leaves.

[0003] For example, the utility model with announcement number CN217695144U discloses a tea deblocking machine with a collection function. The technical solution of this patent includes a mounting seat, a fixing seat and a separation component. A fixing plate is installed inside the mounting seat, and the fixing seat is installed on the top of the mounting seat through a support plate. A deblocking cylinder is installed on the fixing seat. During the use of the device, when deblocking tea leaves, the existing equipment can deblock the tea leaves once and then separate qualified products from unqualified products. This requires the assistance of staff to deblock the tea leaves for a second time, which affects the overall use effect and overall efficiency of the tea leaves. Therefore, a tea deblocking machine with a screening function is proposed. Utility Model Content

[0004] In view of this, the utility model aims at the deficiencies of the prior art and provides a tea deblocking machine with a screening function, which can not only screen and deblock the tea leaves, but also perform a secondary screening on unqualified materials, thereby improving the overall use effect and overall efficiency of the device.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: a tea deblocking machine with screening function, including a box body, a deblocking mechanism is arranged at the top of the inner top of the box body, the deblocking mechanism includes a roller shaft arranged at the top of the box body, a plurality of stirring teeth are arranged on the roller shaft, and the plurality of stirring teeth are L-shaped, a V-belt pulley 1 is arranged at the front end of the roller shaft, a first rotating motor is arranged on the right side of the box body, a V-belt pulley 2 is arranged at the output shaft end of the first rotating motor, a V-belt pulley 1 and a V-belt pulley 2 are arranged between the V-belt pulley 1 and the V-belt pulley 2, the first rotating motor is connected to the V-belt pulley 1 through a coupling, and a screening mechanism is arranged at the bottom of the box body.

[0006] As a further improvement of the utility model, the screening mechanism includes a frame arranged at the bottom end of the box body, a plurality of springs 1 are arranged on the left side of the top of the frame, a plurality of springs 2 are arranged on the right side of the top of the frame, a screening plate is arranged on the top of springs 1 and 2, a square hole corresponding to the screening plate is arranged on the right side of the box body, and a conveying mechanism is arranged on the right side of the box body.

[0007] As a further improvement of the utility model, the conveying mechanism includes a storage box arranged on the right side of the box body corresponding to the square hole, a feed cylinder is arranged on the top of the storage box, an end cover is arranged on the top of the feed cylinder, a connecting pipe connected to the box body is arranged on the upper part of the feed cylinder, a fixing rod passing through the end cover is arranged inside the feed cylinder, spiral blades are arranged on the fixing rod, a second rotating motor corresponding to the fixing rod is arranged on the top of the end cover, and the second rotating motor and the fixing rod are connected by a coupling.

[0008] As a further improvement of the utility model, a switch is provided at the front end of the box, and the switch is electrically connected to the first rotating motor and the second rotating motor. An observation window is provided at the top of the box, a feeding hopper is provided at the top of the box, a discharge pipe is provided in the middle of the bottom of the box, a hand wheel is provided on the discharge pipe, support legs are respectively provided at the four corners of the bottom of the box, and anti-slip pads are respectively provided at the bottoms of the four support legs.

[0009] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0010] First, the first rotating motor is started, and the rotation of the first rotating motor drives the second V-belt pulley to rotate. The rotation of the second V-belt pulley drives the first V-belt pulley to rotate through the V-belt, thereby driving the roller to rotate, thereby driving the stirring teeth to rotate, so as to deblock the material.

[0011] Secondly, the deblocked material falls on the screening plate, and the qualified deblocked material continues to fall through the screening plate, while the unqualified material slides into the inside of the storage box, thereby improving the device and the overall use function.

[0012] Thirdly, the second rotating motor is started at this time, and the rotation of the second rotating motor drives the fixed rod to rotate, and the rotation of the fixed rod drives the spiral blade to rotate, so that the material moves upward along the feeding barrel, so that the material enters the connecting pipe, and then enters the top of the box body to perform secondary deblocking of the material.

[0013] Fourthly, the design of the observation window makes it convenient for staff to observe the situation inside the box and respond quickly. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0015] Figure 1 It is a structural schematic diagram of the utility model;

[0016] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0017] Figure 3 It is a partial enlarged structural schematic diagram of A of the utility model;

[0018] Figure 4 It is a schematic diagram of the partially enlarged structure of point B of the utility model.

[0019] In the figure: 101, box body; 102, roller; 103, stirring tooth; 104, V-belt pulley 1; 105, first rotating motor; 106, V-belt pulley 2; 107, V-belt; 108, frame; 109, spring 1; 110, spring 2; 111, screening plate; 112, square hole; 113, storage box; 114, feeding barrel; 115, end cover; 116, connecting pipe; 117, fixing rod; 118, spiral blade; 119, second rotating motor; 120, observation window; 201, feeding hopper; 202, switch; 203, discharge pipe; 204, hand wheel. DETAILED DESCRIPTION

[0020] In order to better understand the present invention, the content of the present invention is further clearly described below in conjunction with the embodiments, but the protection content of the present invention is not limited to the following embodiments. In the following description, a large number of specific details are given in order to provide a more thorough understanding of the present invention. However, it is obvious to those skilled in the art that the present invention can be implemented without one or more of these details.

[0021] like Figure 1 , 2As shown in Figures 3 and 4, a tea deblocking machine with screening function comprises a box body 101, a deblocking mechanism is arranged at the top of the inner part of the box body 101, the deblocking mechanism comprises a roller shaft 102 arranged at the top of the box body 101, a plurality of stirring teeth 103 are arranged on the roller shaft 102, and the plurality of stirring teeth 103 are L-shaped, a V-belt pulley 104 is arranged at the front end of the roller shaft 102, a first rotating motor 105 is arranged on the right side of the box body 101, a V-belt pulley 2 106 is arranged at the output shaft end of the first rotating motor 105, a V-belt pulley 104 and a V-belt pulley 107 are arranged between the V-belt pulley 104 and the V-belt pulley 2 106, the first rotating motor 105 is connected to the V-belt pulley 104 through a coupling, and a screening mechanism is arranged at the bottom of the box body 101.

[0022] like Figure 1 , 2 As shown in Figure 3, the screening mechanism includes a frame 108 arranged at the bottom end of the box body 101, a plurality of springs 109 are arranged on the left side of the top of the frame 108, a plurality of springs 110 are arranged on the right side of the top of the frame 108, a screening plate 111 is arranged on the top of the springs 109 and 110, a square hole 112 corresponding to the screening plate 111 is arranged on the right side of the box body 101, and a conveying mechanism is arranged on the right side of the box body 101.

[0023] like Figure 1 , 2 As shown in , 4, the conveying mechanism includes a storage box 113 arranged on the right side of the box body 101 and corresponding to the square hole 112, a feeding cylinder 114 is arranged on the top of the storage box 113, an end cover 115 is arranged on the top of the feeding cylinder 114, a connecting pipe 116 connected to the box body 101 is arranged on the upper part of the feeding cylinder 114, a fixing rod 117 passing through the end cover 115 is arranged inside the feeding cylinder 114, a spiral blade 118 is arranged on the fixing rod 117, a second rotating motor 119 corresponding to the fixing rod 117 is arranged on the top of the end cover 115, and the second rotating motor 119 and the fixing rod 117 are connected by a coupling.

[0024] like Figure 1 As shown, a switch 202 is provided at the front end of the box body 101, and the switch 202 is electrically connected to the first rotating motor 105 and the second rotating motor 119. An observation window 120 is provided on the top of the box body 101, a feed hopper 201 is provided on the top of the box body 101, a discharge pipe 203 is provided in the middle of the bottom of the box body 101, a hand wheel 204 is provided on the discharge pipe 203, and support legs are respectively provided at the four corners of the bottom of the box body 101, and anti-slip pads are respectively provided at the bottoms of the four support legs.

[0025] The user first starts the first rotating motor 105. The rotation of the first rotating motor 105 drives the V-belt pulley 106 to rotate. The rotation of the V-belt pulley 106 drives the V-belt pulley 104 to rotate through the V-belt 107, thereby driving the roller 102 to rotate, thereby driving the stirring teeth 103 to rotate, so as to deblock the material. At this time, the deblocked material falls on the screening plate 111. At this time, the qualified deblocked material passes through the screening plate 111 and continues to fall, and the unqualified material slides into the inside of the storage box 113, thereby improving the device and the overall use function.

[0026] At this time, the second rotating motor 119 is started, and the rotation of the second rotating motor 119 drives the fixed rod 117 to rotate, and the rotation of the fixed rod 117 drives the spiral blade 118 to rotate, so that the material moves upward along the conveying barrel 114, so that the material enters the connecting pipe 116, and then enters the top of the box body 101 for secondary deblocking of the material. The design of the observation window 120 is convenient for the staff to observe the situation inside the box body 101, so as to respond quickly.

[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Other modifications or equivalent substitutions made to the technical solution of the utility model by ordinary technicians in this field should be included in the scope of the claims of the utility model as long as they do not depart from the spirit and scope of the technical solution of the utility model.

Claims

1. A tea deblocking machine with screening function, comprising a box (101), characterized in that: The top of the box (101) is provided with a deblocking mechanism, which comprises a roller (102) arranged at the top of the box (101), a plurality of stirring teeth (103) are arranged on the roller (102), and the plurality of stirring teeth (103) are in an L shape. A V-belt pulley 1 (104) is arranged at the front end of the roller (102), a first rotating motor (105) is arranged on the right side of the box (101), a V-belt pulley 2 (106) is arranged at the end of the output shaft of the first rotating motor (105), a V-belt pulley 1 (104) and a V-belt pulley 2 (106) are arranged between the V-belt pulley 1 (104) and the V-belt pulley 2 (106), and a screening mechanism is arranged at the bottom of the box (101).

2. A tea deblocking machine with screening function as claimed in claim 1, characterized in that: The screening mechanism comprises a frame (108) arranged at the bottom end of the box (101), a plurality of springs (109) are arranged on the left side of the top of the frame (108), a plurality of springs (110) are arranged on the right side of the top of the frame (108), a screening plate (111) is arranged on the top of the springs (109) and the springs (110), a square hole (112) corresponding to the screening plate (111) is arranged on the right side of the box (101), and a conveying mechanism is arranged on the right side of the box (101).

3. A tea deblocking machine with screening function as claimed in claim 2, characterized in that: The conveying mechanism comprises a storage box (113) arranged on the right side of the box body (101) corresponding to the square hole (112); a feeding cylinder (114) is arranged on the top of the storage box (113); an end cover (115) is arranged on the top of the feeding cylinder (114); a connecting pipe (116) connected to the box body (101) is arranged on the upper part of the feeding cylinder (114); a fixing rod (117) passing through the end cover (115) is arranged inside the feeding cylinder (114); a spiral blade (118) is arranged on the fixing rod (117); and a second rotating motor (119) corresponding to the fixing rod (117) is arranged on the top of the end cover (115).

4. A tea deblocking machine with screening function as claimed in claim 3, characterized in that: A switch (202) is provided at the front end of the box (101).

5. A tea deblocking machine with screening function as claimed in claim 4, characterized in that: The top of the box body (101) is provided with an observation window (120), and the top of the box body (101) is provided with a feed hopper (201).

6. A tea deblocking machine with screening function as claimed in claim 5, characterized in that: A feeding pipe (203) is arranged in the middle of the bottom of the box body (101), and a hand wheel (204) is arranged on the feeding pipe (203).

7. A tea deblocking machine with screening function as claimed in claim 6, characterized in that: Support legs are respectively arranged at the four corners of the bottom of the box body (101), and anti-slip pads are respectively arranged at the bottoms of the four support legs.

Citation Information

Patent Citations

  • Tea deblocking machine with collecting function

    CN217695144U