Decoction device for dried bean curd processing

By designing a tea-dry juice boiling device that includes an automated control system, a thermal layer and agitating blades, the problems of low efficiency and difficulty in heat control of traditional sauce boiling methods are solved, and efficient and uniform marinade boiling is achieved, which improves product consistency and food safety.

CN222639699UActive Publication Date: 2025-03-21DANGTUHUANGCHIKANGLI FOOD CO LTD
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Patent Information

Application Number
CN202421357170.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-03-21
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The traditional dry tea processing and juice cooking method is inefficient and difficult to control the heat, which can easily lead to burning or uneven taste of the marinade, and requires a lot of manual participation, making it inefficient.

Method used

A juice boiling device for dry tea processing is designed, including an automated control system, thermal layer, stirring blades, thermostats and solenoid valves, to ensure the constant temperature and stirring speed of the marinade during the entire boiling process, and to achieve uniform heating and stirring.

Benefits of technology

Improve overall efficiency and product consistency, reduce variables in artificial operations, reduce energy consumption and labor costs, ensure the flavor and quality consistency of the marinade, and improve food safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of dried bean curd processing, and discloses a juice boiling device for dried bean curd processing, the juice boiling device for dried bean curd processing comprises a base, a processing tank, a top cover, a feeding groove, a heating device, a temperature controller, an exhaust hole, a discharging groove, a heat preservation layer, a discharging port and a filter screen, the processing tank is arranged at the upper end of the base, the exhaust hole allows hot steam to escape, and the top cover is arranged at the lower end of the base. And the heat conduction layer helps the heat of the heating device to be uniformly distributed in the processing tank, so that the heat efficiency is improved. According to the juice boiling device for dried bean curd processing, the overall efficiency and the product consistency are improved, firstly, an automatic control system of the device comprises a temperature controller and an electric stirring mechanism, it is guaranteed that the temperature and the stirring speed of marinade are constant in the whole boiling process, the flavor and quality consistency of the marinade is guaranteed, the number of variations of manual operation is reduced, and the production cost is reduced. Therefore, the production efficiency is improved, and the labor cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of dried tea processing, in particular to a juice boiling device for dried tea processing. Background Art

[0002] Chagan is a traditional soy product originated from China. It is similar to dried tofu, but specific marinades and spices are added during the production process to give it a unique flavor and taste. This delicacy is made by soaking squeezed and drained tofu slices in a special marinade so that it can fully absorb the flavor of the marinade to obtain the final product. The marinade usually includes seasonings such as salt, sugar, and spices, and it takes a long time to boil to achieve the ideal concentration and flavor. In the processing of teagan, boiling the marinade is a crucial step. High-quality marinade not only affects the taste of the final product, but also its shelf life and appearance. This process usually requires adding various ingredients to a large pot and slowly boiling them to extract the essence of the spices. However.

[0003] The traditional method of boiling sauce has several disadvantages: first, prolonged heating will cause energy waste; second, since it is difficult to control the heat, it is easy to cause the sauce to burn or have an uneven taste; finally, the traditional method requires a lot of manual participation in the operation, which is inefficient. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] The utility model aims to provide a juice boiling device for dried tea processing, so as to solve the problem of low efficiency of the traditional juice boiling method proposed in the above background technology.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a juice-boiling device for dried tea processing, the juice-boiling device for dried tea processing comprising a base, a processing tank, a top cover, a feeding trough, a heating device, a temperature controller, an exhaust hole, a heat-conducting layer, a control panel, a sealing ring, a temperature sensor, a motor, a rotating shaft, a stirring blade, a water-adding pipe, a solenoid valve, a discharging trough, a heat-insulating layer, a discharging port and a filter screen, a processing tank is arranged at the upper end of the base, a top cover is arranged at the top end of the processing tank, a feeding trough is arranged at the upper end of the top cover, a heating device is arranged on the left side of the feeding trough, a temperature controller is arranged at the upper end of the heating device, an exhaust hole is arranged at the upper end of the top cover, and a heat-conducting layer is arranged inside the processing tank. The heat layer and the base provide a stable support for the entire juice boiling device, ensuring that the equipment remains stable during operation. The processing tank is the main container for marinade boiling and is used to hold water and various seasonings. The top cover seals the processing tank to prevent excessive loss of heat and steam while maintaining a clean working environment. The feeding trough is used to add raw materials to the processing tank, which is convenient and quick. The heating device is responsible for providing the necessary heat energy for the juice boiling process to ensure that the raw materials can be fully cooked. The thermostat is used to monitor and adjust the temperature of the processing tank to ensure a constant temperature during the marinade boiling process. The exhaust hole allows hot steam to escape to prevent safety problems caused by excessive pressure. The thermal conductive layer helps the heat of the heating device to be evenly distributed in the processing tank to improve thermal efficiency.

[0008] Preferably, a control panel is provided at the left end of the processing tank, and a sealing ring is provided between the processing tank and the base. The control panel is the center of operation and is used to adjust and set the juice boiling parameters, including temperature and time, etc. The sealing ring ensures the seal between the processing tank and the top cover to prevent liquid and steam leakage.

[0009] Preferably, a temperature sensor is provided on the inner wall of the processing tank, and a motor is provided inside the processing tank. The temperature sensor monitors the real-time temperature inside the processing tank and provides data support for the temperature controller. The motor drives the rotating shaft to rotate so that the stirring blades can evenly stir the marinade to prevent the raw materials from being deposited and burned.

[0010] Preferably, the motor is provided with a rotating shaft, and the outer ring of the rotating shaft is provided with a plurality of stirring blades. The rotating shaft connects the motor and the stirring blades to transmit power, and the stirring blades evenly stir the raw materials in the marinade to ensure that each part can be evenly heated.

[0011] Preferably, a water supply pipe is provided at the right end of the processing tank, and a solenoid valve is provided at the bottom end of the processing tank. The water supply pipe is used to transport water or other liquids to the processing tank, and the solenoid valve controls the discharge of the brine, making the discharging process more accurate and hygienic.

[0012] Preferably, a discharge trough is provided at the lower end of the solenoid valve, and an insulation layer is provided on the outer ring of the discharge trough. The discharge trough connects the solenoid valve and the discharge port to guide the marinade to flow to a designated position. The insulation layer covers the discharge trough to maintain the temperature of the marinade and prevent heat from being lost too quickly.

[0013] Preferably, a discharge port is provided at the end of the discharge chute, and a filter screen is provided at the outer ring of the discharge port.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The tea-stewing device improves overall efficiency and product consistency. First, the automatic control system of the equipment, including the temperature controller and the electric stirring mechanism, ensures the constant temperature and stirring speed of the marinade during the entire brewing process, which not only ensures the flavor and quality consistency of the marinade, but also reduces the variables of manual operation, thereby improving production efficiency and reducing labor costs;

[0016] 2. The tea-drying juice boiling device has a heat-conducting layer and a heating device that effectively transfer and distribute heat to ensure that the marinade can be evenly heated. This uniform heat distribution helps prevent the marinade from burning, while ensuring that all ingredients can be fully cooked, thereby better releasing the flavor of the spices and improving food safety.

[0017] 3. The design of the filter screen and solenoid valve of the juice boiling device for dried tea processing allows the marinade to be easily filtered and discharged after completion. The filter screen ensures that the marinade does not contain any large particles of impurities, maintaining the purity and texture of the product. The solenoid valve controls the outflow of the marinade to ensure convenient and hygienic operation. In addition, the compact design and safety features of the equipment, such as exhaust holes and sealing rings, also provide operators with higher safety protection and ease of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of the juice boiling device of the utility model;

[0019] Figure 2 This is a schematic diagram of the top cover structure of the juice boiling device of the utility model;

[0020] Figure 3 This is a schematic diagram of the cross-sectional structure of the juice boiling device of the utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the stirring blade of the utility model.

[0022] In the figure: 1. Base; 2. Processing tank; 3. Top cover; 4. Feeding trough; 5. Heating device; 6. Temperature controller; 7. Exhaust hole; 8. Heat conductive layer; 9. Control panel; 10. Sealing ring; 11. Temperature sensor; 12. Motor; 13. Rotating shaft; 14. Stirring blade; 15. Water adding pipe; 16. Solenoid valve; 17. Discharge trough; 18. Insulation layer; 19. Discharge port; 20. Filter. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-Figure 4 The utility model provides a technical solution: a juice boiling device for dried tea processing, the juice boiling device for dried tea processing comprising a base 1, a processing tank 2, a top cover 3, a feeding trough 4, a heating device 5, a temperature controller 6, an exhaust hole 7, a heat conductive layer 8, a control panel 9, a sealing ring 10, a temperature sensor 11, a motor 12, a rotating shaft 13, a stirring blade 14, a water adding pipe 15, a solenoid valve 16, a discharging trough 17, a heat preservation layer 18, a discharging port 19 and a filter screen 20, the upper end of the base 1 is provided with a processing tank 2, the top end of the processing tank 2 is provided with a top cover 3, the upper end of the top cover 3 is provided with a feeding trough 4, the left side of the feeding trough 4 is provided with a heating device 5, the upper end of the heating device 5 is provided with a temperature controller 6, the upper end of the top cover 3 is provided with an exhaust hole 7, the processing tank 2 A heat-conducting layer 8 is provided inside the processing tank 2. The base 1 provides a solid foundation for the entire juice boiling device to ensure the stability of the equipment during operation. The processing tank 2 is the main container for placing and heating the marinade and can withstand high temperature and continuous heat. The top cover 3 tightly covers the processing tank 2 to help maintain the internal temperature and pressure. The feeding trough 4 provides a convenient channel for adding raw materials to the processing tank 2. The heating device 5 is responsible for providing continuous heat energy to ensure that the marinade can be heated evenly. The thermostat 6 monitors and adjusts the temperature inside the processing tank 2 to ensure accurate temperature control during the heating process. The exhaust hole 7 allows excessive steam to be released to prevent the internal pressure from being too high. The heat-conducting layer 8 helps to evenly distribute heat in the processing tank 2 to improve thermal efficiency and the heating uniformity of the marinade.

[0025] A control panel 9 is provided at the left end of the processing tank 2, a sealing ring 10 is provided between the processing tank 2 and the base 1, a temperature sensor 11 is provided on the inner wall of the processing tank 2, a motor 12 is provided inside the processing tank 2, a rotating shaft 13 is provided on the motor 12, and a plurality of stirring blades 14 are provided on the outer ring of the rotating shaft 13. The control panel 9 is an interface for user operation, and various parameters of the control device such as temperature and stirring speed are controlled. The sealing ring 10 ensures the sealing effect between the processing tank 2 and the top cover 3 to prevent liquid and steam leakage. The temperature sensor 11 monitors the temperature of the processing tank 2 in real time to provide necessary data support for the temperature controller 6. The motor 12 drives the rotating shaft 13, and the rotating shaft 13 is connected to the stirring blade 14 so that the stirring blade 14 can rotate in the processing tank 2 to evenly stir the marinade to prevent the bottom from burning.

[0026] A water adding pipe 15 is provided at the right end of the processing tank 2, a solenoid valve 16 is provided at the bottom end of the processing tank 2, a discharge trough 17 is provided at the lower end of the solenoid valve 16, an outer ring of the discharge trough 17 is provided with a heat preservation layer 18, a discharge port 19 is provided at the end of the discharge trough 17, and a filter screen 20 is provided at the outer ring of the discharge port 19. The water adding pipe 15 is used to transport water or other liquids to the processing tank 2, the solenoid valve 16 controls the liquid discharge at the bottom of the processing tank 2, the discharge trough 17 guides the boiled marinade to flow from the processing tank 2 to the discharge port 19, the heat preservation layer 18 covers the discharge trough 17 to help maintain the temperature of the marinade and avoid heat loss. The discharge port 19 is the final channel for the marinade to be discharged from the device, and the filter screen 20 is installed at the discharge port 19 to filter out large particles of impurities in the marinade to ensure the purity and fine texture of the marinade.

[0027] Working principle: In the tea juice boiling device for processing dried tea, the entire workflow is sophisticated and highly automated. First, the operator adds the required amount of water to the processing tank 2 through the water adding pipe 15, and then adds the raw materials required for braising, such as soy sauce, salt, sugar, spices, etc., through the feeding tank 4. The heating device 5 is responsible for heating the contents in the processing tank 2. The thermostat 6 coordinated with it ensures the precise control of the temperature during the boiling process to avoid overheating or failure to reach the ideal boiling temperature. The heat conductive layer 8 covers the inner wall of the processing tank 2 to help evenly distribute the heat, so as to improve the boiling efficiency and ensure uniform taste. The motor 12 drives the rotating shaft 13 and the stirring blade 14 to ensure that the braising material is heated during the processing. The marinade is stirred evenly during the process to prevent burning and promote flavor extraction. After the marinating is completed, the solenoid valve 16 is used to control the marinade to be discharged from the processing tank 2 to the discharge trough 17, and the temperature of the marinade is maintained by the insulation layer 18. Finally, the marinade flows out through the discharge port 19. During this process, the filter screen 20 intercepts large particles of impurities to ensure that the final marinade is clean and has a fine texture. The operation of the entire device is managed through the control panel 9, including temperature setting, stirring speed and discharge control. At the same time, the sealing ring 10 ensures the sealing of the processing tank 2 under high temperature and high pressure environment to prevent leakage. The exhaust hole 7 releases the internal pressure when necessary to ensure the safety of equipment operation.

[0028] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Simple modifications or equivalent substitutions of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.

Claims

1. A tea-drying juice boiling device for processing dried tea, the tea-drying juice boiling device comprising a base (1), a processing tank (2) and a top cover (3), characterized in that: A processing tank (2) is arranged at the upper end of the base (1), a top cover (3) is arranged at the top end of the processing tank (2), a feeding trough (4) is arranged at the upper end of the top cover (3), a heating device (5) is arranged on the left side of the feeding trough (4), a temperature controller (6) is arranged at the upper end of the heating device (5), an exhaust hole (7) is arranged at the upper end of the top cover (3), and a heat conductive layer (8) is arranged inside the processing tank (2).

2. The device for boiling tea juice for dried tea processing according to claim 1, characterized in that: A control panel (9) is provided at the left end of the processing tank (2), and a sealing ring (10) is provided between the processing tank (2) and the base (1).

3. The device for boiling tea juice for dried tea processing according to claim 1, characterized in that: A temperature sensor (11) is arranged on the inner wall of the processing tank (2), and a motor (12) is arranged inside the processing tank (2).

4. The device for boiling tea juice for dried tea processing according to claim 3, characterized in that: The motor (12) is provided with a rotating shaft (13), and the outer ring of the rotating shaft (13) is provided with a plurality of stirring blades (14).

5. The device for boiling tea juice for dried tea processing according to claim 1, characterized in that: A water supply pipe (15) is provided at the right end of the processing tank (2), and a solenoid valve (16) is provided at the bottom end of the processing tank (2).

6. The device for boiling tea juice for dried tea processing according to claim 5, characterized in that: A discharge trough (17) is provided at the lower end of the solenoid valve (16), and an outer ring of the discharge trough (17) is provided with a heat-insulating layer (18).

7. The device for boiling tea juice for dried tea processing according to claim 6, characterized in that: A discharge port (19) is provided at the end of the discharge trough (17), and a filter screen (20) is provided at the outer ring of the discharge port (19).

Citation Information

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