Tray assembly for blocking and shaping bean curd slurry

By using fixed components of pallets, gauze and plastic mesh, the problems of inefficient and easy-to-break tofu blocks are solved, and efficient and automated tofu block formation and production are achieved.

CN222639714UActive Publication Date: 2025-03-21GUANGDONG LANFU FOOD CO LTD
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Patent Information

Application Number
CN202420804229.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2025-03-21
Estimated Expiration
2034-04-17

AI Technical Summary

Technical Problem

The existing tofu production methods are inefficient and cumbersome. The tofu blocks after being shaped are easy to paste and easily damage the surface when taken out.

Method used

The shaped components including trays, gauze and plastic mesh are used to discharge excess moisture through the water leakage holes on the tray. The gauze and plastic mesh are used to maintain the thickness of tofu, achieving automatic splitting and forming tofu blocks.

Benefits of technology

It improves the efficiency and output of tofu production, reduces labor intensity, ensures the surface integrity of tofu blocks, and is easy to remove and sell.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tray assembly for block shaping of bean curd slurry, and aims to solve the problems that existing bean block making is too complicated and too slow in efficiency, the inner surface of a frame for making bean blocks is horizontal, shaped bean curd blocks are easy to stick, and the surfaces of the bean curd blocks are easy to damage when the bean curd blocks are taken out. The tray assembly comprises a plurality of mutually-stacked shaping assemblies, each shaping assembly comprises a tray, gauze and a plastic grid, a plurality of water leakage holes are formed in the side face of each tray, a plurality of transverse division pieces and vertical division pieces are integrally connected to the inner bottom of each tray, bean curd grids are formed between the transverse division pieces and the vertical division pieces, and the transverse division pieces and the vertical division pieces are arranged in the bean curd grids. A plurality of through holes are formed in the inner bottom walls of the bean curd grids. The shaping assembly composed of the tray, the gauze and the plastic grid is utilized, bean curd blocks can be automatically cut and shaped, the outer surfaces of the bean curd blocks can not be damaged when the bean curd blocks are taken out easily, and the device has the advantages of being convenient to operate, large in yield and high in efficiency.
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Description

Technical Field

[0001] The utility model belongs to the technical field of bean product processing, and in particular relates to a tray component for dividing and shaping tofu slurry into blocks. Background Art

[0002] Dried tofu, also known as dried bean curd, is a non-fermented soy product that is rich in protein, fat, carbohydrates, and various essential amino acids, minerals, and trace elements for the human body. Dried tofu also contains a variety of non-nutrient bioactive ingredients such as soybean peptides and soybean isoflavones, which can prevent and treat hypertension and diabetes, regulate immune function, increase calcium intake, and promote bone development.

[0003] The household tofu making grid with application number CN201320293555.0 discloses a water separation tank, which is surrounded by a bottom plate and a plurality of side plates, the bottom plate surface is provided with a bottom drainage hole, the side plate surface is provided with a side drainage hole, the bottom plate and the plurality of side plates are separately arranged, the lower end of the side plate is plugged with the bottom plate, and the adjacent two side plates are buckled with each other. The tofu grid formed by combining multiple plates needs to be assembled and disassembled each time it is used, which is troublesome to operate and the tofu yield is small.

[0004] The existing small workshop production method is to place cross-sectional strips in a wooden frame to form multiple small squares, and put tofu slurry into the small squares, usually one spoonful per small square. The tofu output is small, the work is too tiring, the efficiency is too slow, and the bottom surface of the entire frame is horizontal. The shaped tofu blocks are easy to stick together, and the surface is easily damaged when taking out, making it difficult to sell. Utility Model Content

[0005] (1) Technical issues to be solved

[0006] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a tray assembly for shaping tofu slurry into blocks, which aims to solve the problems that the existing tofu making is too tiring and inefficient, the bottom surface of the tofu making frame is horizontal, the shaped tofu blocks are easy to stick together, and the surface is easily damaged when taking out.

[0007] (2) Technical solution

[0008] In order to solve the above-mentioned technical problems, the utility model provides a tray assembly for shaping tofu slurry in blocks, the tray assembly comprising a plurality of shaping assemblies stacked on each other, the shaping assemblies comprising a tray, gauze and a plastic grid, a plurality of drainage holes being provided on the side of the tray, a plurality of horizontal dividing pieces and vertical dividing pieces being integrally connected to the inner bottom of the tray, a tofu grid being formed between the horizontal dividing pieces and the vertical dividing pieces, a plurality of through holes being provided on the inner bottom wall of the tofu grid, the gauze being used for wrapping the tofu slurry, and the plastic grid being arranged on the upper surface of the gauze.

[0009] Furthermore, the four sides of the tofu grid are provided with draft angles for facilitating the removal of tofu blocks.

[0010] Furthermore, the gauze is pure cotton white gauze.

[0011] Furthermore, the tray is made of food-grade plastic, and four corners of the tray are fixedly connected with reinforcing ribs.

[0012] Furthermore, the bottom area of ​​the tray is smaller than the top area.

[0013] Furthermore, it also includes a flat shovel with an open end, and the area of ​​the flat shovel is the same as the entire outer size of the tray.

[0014] Furthermore, a handle is fixedly connected to the upper surface of the flat shovel.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The utility model places gauze in a tray, fills the tofu grids with marinated tofu slurry, then wraps the tofu slurry with the remaining gauze, then places a horizontal plastic grid on the gauze, and then the tray is stacked up and down, and when the tofu blocks are formed, the plastic grid and the gauze are matched to discharge excess water from the leakage holes, and the tofu thickness is maintained by limiting the horizontal dividing pieces and the vertical dividing pieces, and each tofu grid is equivalent to the weight of each tofu block, so that the tofu blocks can be formed mechanized, the labor degree is reduced, and the output is greatly improved.

[0017] The utility model utilizes a shaping component composed of a tray, gauze and a plastic grid, which can automatically divide and shape the tofu blocks. The through holes are provided for heat dissipation and ventilation. As the tofu grid is provided with rounded corners, it is easier to take out the tofu blocks, and the surface of the tofu blocks is intact and will not be damaged.

[0018] The utility model uses a flat shovel, and each shovel of a large piece of flat tofu slurry is put into a tray with a matching area, and can be distributed and filled into each small grid of the tray at the same time, which is not only more convenient to operate, but also avoids contact with the tofu slurry, and is more hygienic to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0020] Figure 2 It is a schematic structural diagram of a plurality of shaped components stacked in the utility model.

[0021] Figure 3 It is a structural schematic diagram of the shaping component of the utility model.

[0022] Figure 4It is a structural schematic diagram of a tray of the utility model.

[0023] Figure 5 It is a schematic diagram of the structure of the tray of the utility model when viewed from above.

[0024] The markings in the attached drawings are: 1. shaping component; 2. tray; 3. gauze; 4. plastic grid; 5. drainage hole; 6. horizontal dividing piece; 7. vertical dividing piece; 8. tofu grid; 9. through hole; 201. reinforcing rib; 10. flat shovel; 11. handle. DETAILED DESCRIPTION

[0025] This specific embodiment is a tray assembly for forming tofu slurry into blocks, and its structural schematic diagram is as follows: Figure 1-Figure 5 As shown, the tray assembly includes a plurality of mutually stacked shaping assemblies 1, the shaping assembly 1 includes a tray 2, a gauze 3 and a plastic grid 4, the plastic grid 4 is mesh-shaped, and is used to place one piece on each layer of the tray 2 to squeeze and shape the entire upper surface, a plurality of drainage holes 5 are provided on the side of the tray 2, and a plurality of horizontal dividing pieces 6 and vertical dividing pieces 7 are integrally connected to the inner bottom of the tray 2, the horizontal dividing pieces 6 and the vertical dividing pieces 7 have the same height, a tofu grid 8 is formed between the horizontal dividing pieces 6 and the vertical dividing pieces 7, and a plurality of through holes 9 are provided on the inner bottom wall of the tofu grid 8, the gauze 3 is used to wrap the tofu slurry, and the plastic grid 4 is arranged on the upper surface of the gauze 3.

[0026] When in use, place the tray 2 on a flat place (such as a table or a shelf), then spread the gauze 3 flat in the tray 2, then fill the tofu grid 8 with tofu slurry, and then wrap the upper surface of the tofu slurry with the remaining gauze 3, for example, the four diagonal corners of the gauze 3 are folded along the four sides of the tray 2 to form a wrapped state, then place a horizontal plastic grid 4 on the gauze 3, and then the trays 2 are stacked up and down, and the bottom of the upper tray 2 is pressed down on the top of the lower tray 2. When the tofu block is formed, the plastic grid 4 and the gauze 3 are used together to squeeze out the excess water and discharge it from the leakage hole 5. The horizontal dividing piece 6 and the vertical dividing piece 7 are used to limit the thickness of the tofu block. Each tofu grid 8 is a tofu block, and then the tray 2, plastic grid and gauze of each layer are taken out in turn, which can be automatically divided and shaped to form tofu blocks, and the heat is dissipated and ventilated through the set through holes 9.

[0027] like Figure 4 and Figure 5 As shown: In this embodiment, the tray 2 is made of food-grade plastic, and the four corners of the tray 2 are fixedly connected with reinforcing ribs 201.

[0028] The tofu blocks made by using the tray 2 in this way are clean and hygienic, and the reinforcing ribs 201 ensure the overall strength of the tray 2, so that the tray 2 can be lifted and placed in its entirety.

[0029] like Figure 3 and Figure 4 As shown: In this embodiment, the four sides of the tofu grid 8 are provided with draft angles for facilitating the removal of the tofu blocks, and rounded corners can also be provided at the inner bottom of the tofu grid 8. The draft angles and rounded corners facilitate the removal of the tofu blocks. In this way, the bottom of the tofu grid 8 can also be slightly smaller, and all the edges and corners are rounded, which makes it easier to take out the tofu blocks after they are formed, preventing damage to the surface of the tofu blocks.

[0030] In this embodiment, the gauze 3 is pure cotton white gauze. The pure cotton white gauze has good water absorption and high mesh density, and has the effect of drainage and ventilation, thereby preventing the moisture of the tofu slurry from flowing out of the gauze 3 when making tofu blocks.

[0031] like Figure 1 and Figure 2 As shown: In this embodiment, the bottom area of ​​the tray 2 is smaller than the top area.

[0032] In this way, the multiple trays 2 are arranged to have the same size, and the upper tray 2 can be placed inside the lower tray 2 .

[0033] like Figure 1 As shown: In this embodiment, a flat shovel 10 with an open end is also included, and the area of ​​the flat shovel 10 is the same as the entire outer size of the tray 2.

[0034] In this way, the length and width of the flat shovel 10 are equal to the entire outer dimensions of the tray 2. Each time a large piece of flat tofu is shoveled into the tray 2, it can be distributed and filled into each small grid of the tray 2 at the same time. Each small grid is shaped as a small tofu block, and the operation is more convenient.

[0035] like Figure 1 As shown: In this embodiment, a handle 11 is fixedly connected to the upper surface of the flat shovel 10. This arrangement makes it more convenient to take the flat shovel 10, avoids contact with the tofu, and is more hygienic. Moreover, compared with the traditional operation of putting the tofu slurry into one grid at a time with a spoon, this embodiment greatly improves the efficiency of filling the tofu slurry into the small grids of the tray 2.

[0036] Working principle: when in use, place the tray 2 on a flat place, then spread the gauze 3 flatly in the tray 2, then use the flat shovel 10, scoop a large piece of flat tofu into the tray 2, evenly distribute it in each small grid of the tray 2, cover the tofu grid 8 with the upper surface of the tofu slurry, and fold the four diagonals of the gauze 3 along the four sides of the tray 2 to form a wrapped state, then place a horizontal plastic grid 4 on the gauze 3, and then the tray 2 is stacked up and down, the bottom of the upper tray 2 is pressed down on the top of the lower tray 2, and when the tofu block is formed, the plastic grid 4 and the gauze 3 are used to cooperate to discharge excess water from the leakage hole 5, and the horizontal dividing piece 6 and the vertical dividing piece 7 are used to limit the thickness of the tofu block, each tofu grid 8 is a tofu block, and then the tray 2, plastic grid and gauze of each layer are taken out in turn, which can automatically divide and shape to form tofu blocks, and the heat is dissipated and ventilated through the set through holes 9, and finally the formed tofu blocks are taken out. The whole operation is simple, the tofu slurry can be automatically shaped and divided, and it has the advantages of high output and high efficiency.

[0037] All technical features in this embodiment can be freely combined according to actual needs.

[0038] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the protection scope of the present invention.

Claims

1. A tray assembly for shaping tofu slurry into blocks, the tray assembly comprising a plurality of mutually stacked shaping assemblies (1), characterized in that: The shaping component (1) comprises a tray (2), a gauze (3) and a plastic grid (4); a plurality of water leakage holes (5) are provided on the side of the tray (2); a plurality of horizontal dividing pieces (6) and vertical dividing pieces (7) are integrally connected to the inner bottom of the tray (2); a tofu grid (8) is formed between the horizontal dividing pieces (6) and the vertical dividing pieces (7); a plurality of through holes (9) are provided on the inner bottom wall of the tofu grid (8); the gauze (3) is used to wrap the tofu slurry; and the plastic grid (4) is arranged on the upper surface of the gauze (3).

2. The tray assembly for forming tofu slurry blocks according to claim 1, characterized in that: The four sides of the tofu grid (8) are all provided with draft angles for facilitating the removal of tofu blocks.

3. The tray assembly for forming tofu slurry blocks according to claim 2, characterized in that: The gauze (3) is pure cotton white gauze.

4. The tray assembly for forming tofu slurry blocks according to claim 3, characterized in that: The tray (2) is made of food-grade plastic, and the four corners of the tray (2) are fixedly connected with reinforcing ribs (201).

5. The tray assembly for forming tofu slurry blocks according to claim 4, characterized in that: The bottom end area of ​​the tray (2) is smaller than the top end area.

6. The tray assembly for forming tofu slurry blocks according to claim 5, characterized in that: It also comprises a flat shovel (10) with an open end, the area of ​​the flat shovel (10) being the same as the entire outer dimensions of the tray (2).

7. The tray assembly for forming tofu slurry blocks according to claim 6, characterized in that: A handle (11) is fixedly connected to the upper surface of the flat shovel (10).

Citation Information

Patent Citations

  • Household bean curd making grid

    CN203776054U