Polystyrene foam line filter element

By using foam glue wire on the air filter element, bonding it to the surface of the serrated part of the filter layer, and setting an arc-shaped part on the tip of the sawtooth part, the problem of insufficient bonding strength of the existing air filter element is solved, and the strength and toughness of the filter layer are improved.

CN222641536UActive Publication Date: 2025-03-21DONGGUAN AIR GUARD FILTER MANUFACTURING CO LTD
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Patent Information

Application Number
CN202420563657.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-21
Publication Date
2025-03-21
Estimated Expiration
2034-03-21

AI Technical Summary

Technical Problem

The bonding strength of the existing air filter element is not high and it is easy to degummate, resulting in insufficient strength of the filter layer and difficult to maintain uniform spacing.

Method used

A foamed glue wire is used to bond it to the surface of the sawtooth part along the folding direction of the filter layer, and an arc-shaped part is provided at the tip of the sawtooth part to increase the elasticity and firmness of the glue wire.

Benefits of technology

The strength and toughness of the filter layer are improved, ensuring that the glue wire is not easy to degumm, and the foamed glue wire has good toughness and ductility, and can be repeatedly bent and folded without being easily broken.

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Abstract

The utility model belongs to the technical field of filter elements, and particularly relates to a polystyrene foam line filter element which comprises a filter layer, the filter layer is folded into a sawtooth shape and forms a plurality of sawtooth parts, and frame strips are adhered to the outer edge of the filter layer; the filter element is characterized in that a plurality of glue lines are adhered to the surface of the sawtooth part on one side of the filter layer, and each glue line is adhered to the surface of the sawtooth part of the filter layer along the folding direction of the filter layer; the glue line is a foaming glue line; the sawtooth parts of the filter layer are connected through the glue lines, so that the sawtooth parts of the filter layer are distributed at equal intervals, the strength of the filter layer is greatly improved, and the glue lines are not prone to degumming; the rubber line is a foaming rubber line, and the foaming rubber line is good in toughness and ductility, so that the foaming rubber line filter element has higher toughness and ductility and can be repeatedly bent and folded, and the foaming rubber line is not easy to break.
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Description

Technical Field

[0001] The utility model belongs to the technical field of filter elements, and in particular relates to a foam rubber line filter element. Background Art

[0002] Inside buildings, cars, vacuum cleaners, air conditioners and liquid filters, there are filters that filter various impurities such as dust contained in the inflowing gas or liquid. This filter is usually made of non-woven fabric, generally in the form of zigzag wrinkles. Among them, most of the plate filter elements used for air conditioning air filtration are mainly composed of a filter layer folded in a zigzag structure and an outer frame strip pasted outside the filter layer. The filter layer and the outer frame are mostly made of non-woven fabric materials such as polyester fiber and polypropylene fiber. This type of air filter element has the characteristics of large effective filtration area and soft structure.

[0003] In order to make the folded serrated filter layer of the filter element evenly spaced, glue lines are usually used to connect the serrated filter layers to make the serrated filter layers equally spaced, improve the strength of the serrated filter layers, and make the serrated filter layers less likely to deform (for example: Chinese invention patent application number CN201811651750.X discloses a vehicle air purifier filter element). However, in the existing air filter element, the glue line is only bonded to the tips of multiple serrated shapes to connect the multiple serrated shapes, and there is no glue bonding between the adjacent serrated surfaces. The glue line bonding strength is not high and it is easy to debond. Utility Model Content

[0004] The utility model aims to provide a foam rubber wire filter element, aiming to solve one of the technical problems existing in the prior art.

[0005] To achieve the above-mentioned purpose, an embodiment of the utility model provides a foam rubber line filter element, including a filter layer; the filter layer is folded into a serrated shape and forms a plurality of serrated portions, and a frame strip is bonded to the outer edge of the filter layer; a plurality of rubber lines are bonded to the serrated surface of one side of the filter layer, and each of the rubber lines is bonded to the serrated surface of the filter layer along the folding direction of the filter layer; the rubber line is a foam rubber line.

[0006] Optionally, the rubber line is transitionally provided with an arc portion at the tip of each sawtooth portion of the filter layer.

[0007] Optionally, a plurality of glue lines are also bonded to the serrated surface of the other side of the filter layer, and each of the glue lines is bonded to the serrated surface of the filter layer along the folding direction of the filter layer.

[0008] Optionally, the glue line on one side of the filter layer is overlapped or staggered with the glue line on the other side of the filter layer.

[0009] Optionally, the number of the glue lines is two or more.

[0010] Optionally, the border strip is a non-woven fabric strip or a foamed fabric strip.

[0011] Compared with the prior art, the above one or more technical solutions in the foam rubber wire filter provided by the embodiment of the utility model have at least one of the following technical effects:

[0012] Each glue line is bonded to the serrated surface of the filter layer along the folding direction of the filter layer, and the serrated portions of the filter layer are connected by the glue line, so that the serrated portions of the filter layer are evenly spaced. In addition, the glue line is not only bonded to the tips of the serrated portions, but also bonded between the surfaces of two adjacent serrated portions, so that the glue line is firmly bonded to the serrated surface of the filter layer, which not only greatly improves the strength of the filter layer, but also makes it difficult for the glue line to come unglued.

[0013] In addition, the glue line is a foam glue line, which has good toughness and ductility, making the foam glue line filter element more tough and ductile, and it can be bent and folded repeatedly, and the foam glue line is not easy to break. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0015] Figure 1 It is a structural schematic diagram of the foam rubber wire filter element of the utility model.

[0016] Figure 2 It is a cutaway view of the foam rubber wire filter element of the present utility model.

[0017] Among them, the reference numerals in the figure are:

[0018] 100, filter layer; 110, serration portion; 111, tip;

[0019] 200, glue line; 210, arc portion;

[0020] 300. Border strips. DETAILED DESCRIPTION

[0021] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the embodiments of the present invention, and should not be construed as limiting the present invention.

[0022] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0023] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0024] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.

[0025] In one embodiment of the present invention, referring to Figure 1 and Figure 2 , a foam rubber line filter element is provided, including a filter layer 100.

[0026] The filter layer 100 is folded into a sawtooth shape and forms a plurality of sawtooth portions 110 , and a frame strip 300 is bonded to the outer edge of the filter layer 100 .

[0027] A plurality of adhesive lines 200 are bonded to the serrated surface of one side of the filter layer 100 , and each of the adhesive lines 200 is bonded to the surface of the serrated portion 110 of the filter layer 100 along the folding direction of the filter layer 100 .

[0028] Wherein, the glue line 200 is a foam glue line 200 .

[0029] Compared with the prior art, the one or more technical solutions in the foam rubber line 200 filter element provided in the embodiment of the utility model have at least one of the following technical effects:

[0030] Reference Figure 1 and Figure 2 , each glue line 200 is bonded to the surface of the serration 110 of the filter layer 100 along the folding direction of the filter layer 100, and the plurality of serrations 110 of the filter layer 100 are connected by the glue line 200, so that the plurality of serrations 110 of the filter layer 100 are distributed at equal intervals. In addition, the glue line 200 is not only bonded to the tips 111 of the plurality of serrations 110, but also bonded between the surfaces of two adjacent serrations 110, so that the glue line 200 is firmly bonded to the surface of the serration 110 of the filter layer 100, which not only greatly improves the strength of the filter layer 100, but also makes the glue line 200 not easy to debond.

[0031] In addition, the glue line 200 is a foam glue line 200, which has good toughness and ductility, so that the foam glue line 200 filter element has more toughness and ductility, and can be bent and folded repeatedly, and the foam glue line 200 is not easy to break.

[0032] Further, refer to Figure 1 and Figure 2 The rubber line 200 is provided with an arc portion 210 at the tip 111 of each serrated portion 110 of the filter layer 100. By providing the arc portion 210, the elasticity of the rubber line 200 is improved, so that the rubber line 200 is not easy to break after repeated bending or folding, and the rubber line 200 can quickly elastically restore the filter layer 100 to its original state.

[0033] Further, refer to Figure 1 and Figure 2 , a plurality of adhesive lines 200 are also bonded to the surface of the serrated portion 110 on the other side of the filter layer 100, and each of the adhesive lines 200 is bonded to the surface of the serrated portion 110 of the filter layer 100 along the folding direction of the filter layer 100. By providing a plurality of adhesive lines 200 on both sides of the filter layer 100, the strength of the filter layer 100 is further improved, so that the plurality of serrated portions 110 of the filter layer 100 are not easily deformed during use, and the structure is stable.

[0034] Further, refer to Figure 1 and Figure 2 The rubber line 200 on one side of the filter layer 100 is overlapped or staggered with the rubber line 200 on the other side of the filter layer 100, so that the structure of the foam rubber line 200 filter element has diversity.

[0035] Further, refer to Figure 1 and Figure 2 The number of the glue lines 200 is two or more, so the number of the glue lines 200 can be determined according to production requirements or user requirements.

[0036] Further, refer to Figure 1 and Figure 2 The frame strip 300 is a non-woven fabric strip or a foamed fabric strip. The frame strip 300 is bonded to the outer edge of the filter layer 100 by glue, and has a simple structure and is easy to assemble.

[0037] During processing, the filter layer 100 is first folded into a zigzag shape, and then the filter layer 100 is unfolded. Then, the foam glue is introduced from the injection nozzle through a glue injection machine and attached to the surface of the filter layer 100. Finally, the filter layer 100 with the foam glue coated on the surface is folded manually or by a paper collection device and formed after the foam glue is cured. The foam glue forms a glue line on the surface of the filter layer 100 after curing.

[0038] The rest of this embodiment is the same as the first embodiment. The features not explained in this embodiment are all based on the explanations in the first embodiment and will not be described in detail here.

[0039] The above content is a further detailed description of the utility model in combination with specific preferred implementation methods, and it cannot be determined that the specific implementation of the utility model is limited to these descriptions. For ordinary technicians in the technical field to which the utility model belongs, without departing from the concept of the utility model, its architecture can be flexible and can derive a series of products. Just making a few simple deductions or substitutions should be regarded as belonging to the patent protection scope of the utility model determined by the submitted claims.

Claims

1. A foam rubber wire filter element, comprising a filter layer; the filter layer is folded into a serrated shape and forms a plurality of serrated portions, and a frame strip is bonded to the outer edge of the filter layer; characterized in that: A plurality of adhesive lines are bonded to the serrated surface of one side of the filter layer, and each of the adhesive lines is bonded to the serrated surface of the filter layer along the folding direction of the filter layer; the adhesive lines are foam adhesive lines.

2. The foam rubber wire filter element according to claim 1, characterized in that: The rubber line is provided with an arc portion at the tip of each sawtooth portion of the filter layer.

3. The foam rubber wire filter element according to claim 1, characterized in that: A plurality of adhesive lines are also bonded to the serrated surface of the other side of the filter layer, and each of the adhesive lines is bonded to the serrated surface of the filter layer along the folding direction of the filter layer.

4. The foam rubber wire filter element according to claim 1, characterized in that: The rubber line on one side of the filter layer is overlapped or staggered with the rubber line on the other side of the filter layer.

5. The foam rubber wire filter element according to claim 1, characterized in that: The number of the glue lines is two or more.

6. The foam rubber wire filter element according to claim 1, characterized in that: The border strips are non-woven fabric strips or foamed fabric strips.

Citation Information

Patent Citations

  • Car air purifier filter element

    CN109847452A