High-precision mechanical part size measuring and sorting equipment
By designing high-precision mechanical parts size measurement and sorting equipment, and using the cooperation of testing equipment and sorting components, the problem of parts that cannot be refined in the prior art is solved, and efficient classification and secondary processing of parts are achieved.
Patent Information
- Application Number
- CN202421333600.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-12
AI Technical Summary
After the existing sorting equipment detects the size of mechanical parts, it is impossible to classify finished products with larger external dimensions, resulting in the secondary processing of parts being misclassified as unqualified products, which increases the inconvenience of subsequent sorting.
A high-precision mechanical parts dimension measurement and sorting equipment is designed, including racks, transmission platforms, brackets, inspection equipment and sorting components. Through the detection equipment, the part size is detected, combined with the cooperation of the driving member and the lifting member, the detailed classification and storage of unqualified products are achieved.
High-precision dimensional measurement and refinement classification of mechanical parts are realized, reducing the complexity of subsequent sorting and improving the secondary machining efficiency of parts.
Smart Images
Figure CN222642590U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sorting equipment, in particular to a high-precision mechanical parts size measuring and sorting equipment. Background Art
[0002] Usually, when processing and producing high-precision mechanical parts, a full dimensional inspection is required. The traditional inspection method is to manually observe defects or manually hold tools for measurement and subsequent sorting. However, the traditional manual inspection and sorting efficiency is low and cannot be applied to large-scale parts production.
[0003] In order to realize automated production and processing, CCD visual inspection equipment is now directly used to accurately measure the length, height and other dimensions of the workpiece when performing part size inspection. CCD visual inspection equipment is mainly a visual inspection technology based on CCD (Charge-Coupled Device) image sensor, which is mainly composed of lighting system, camera and visual processor.
[0004] However, when the above method is adopted, when the existing sorting equipment performs classification processing according to the results of the inspection by the CCD visual inspection equipment, it is generally divided into two categories: qualified and unqualified products. However, for some finished products with larger external dimensions, new qualified products can be formed through subsequent secondary processing. However, these parts that can be processed secondary will be directly classified as unqualified products during inspection because their sizes do not match the standard sizes, resulting in the need to re-sort the unqualified products later, which is very inconvenient in actual operation. Utility Model Content
[0005] The purpose of the utility model is to provide a high-precision mechanical parts size measurement and sorting equipment, which can be used to carry out detailed classification according to the final detection results through the components provided, thereby facilitating subsequent processing personnel to perform secondary processing on the workpieces that can be reprocessed.
[0006] To achieve the above-mentioned purpose, the utility model provides a high-precision mechanical parts size measurement and sorting device, including a frame, a transmission platform, a bracket and a detection device, wherein the transmission platform is installed on one side of the frame, the bracket is fixedly installed on one side of the frame, the detection device is installed on one side of the bracket, and also includes a sorting component;
[0007] The sorting assembly includes a fixed frame, an intercepting frame, a pushing plate, a driving component, a lifting component and a storage component; the fixed frame is fixedly connected to the frame and is located on one side of the frame, the intercepting frame is slidably connected to the fixed frame and is located on one side of the fixed frame, the pushing plate is slidably connected to the intercepting frame and is located on one side of the intercepting frame, the driving component is connected to the pushing plate, the lifting component is connected to the intercepting frame, and the storage component is connected to the frame.
[0008] Among them, the driving component includes a driving screw and a driving motor, the driving screw is threadedly connected to the pushing plate and rotatably installed on one side of the intercepting frame; the output shaft of the driving motor is connected to the driving screw, the driving motor is electrically connected to the detection device, and is fixedly installed on one side of the intercepting frame.
[0009] Wherein, the lifting component includes a connecting frame, a movable plate, a driving member and an adjusting component, the connecting frame is fixedly connected to the fixed frame and is located on one side of the fixed frame; the movable plate is slidably connected to the connecting frame and is located on one side of the connecting frame; the driving member is rotatably connected to the intercepting frame and is rotatably installed on one side of the movable plate; the adjusting component is connected to the movable plate.
[0010] Among them, the adjusting component includes a bidirectional screw and an adjusting motor, the bidirectional screw is threadedly connected to the movable plate and rotatably installed on one side of the connecting frame; the output shaft of the adjusting motor is connected to the bidirectional screw, the adjusting motor is electrically connected to the detection device, and is fixedly installed on one side of the connecting frame.
[0011] Among them, the storage component includes a guide frame, a support frame and a storage frame, the guide frame is fixedly connected to the frame and located on one side of the frame; the support frame is fixedly connected to the frame and located on one side of the frame; the storage frame is placed on the side of the support frame close to the guide frame.
[0012] The utility model discloses a high-precision mechanical parts size measuring and sorting equipment, which transmits the workpiece to the detection position of the detection equipment through the transmission platform, and then detects the corresponding size of the workpiece through the detection equipment. When the size of the workpiece does not meet the set standard size, the adjusting motor can drive the two movable plates on the connecting frame by driving the bidirectional screw rod, and then drive the intercepting frame to move up and down on the fixed frame through the driving member in coordination with the movement of the movable plate, so as to block the unqualified products. At the same time, when the detection equipment detects that the outer dimensions of the workpiece are too large, the driving motor can drive the driving screw rod to drive the pushing plate under the drive of the detection equipment, so that the pushing plate is located at the rightmost side of the intercepting frame, and then when the part passes through the transmission platform and is intercepted by the When the rack is blocked, the parts can be pushed to the leftmost side of the intercepting rack by driving the pushing plate, and then the storage component can be used to complete the storage of unqualified products that can be reprocessed. When it is detected that the workpiece size is too small and cannot be qualified through secondary finishing, the pushing plate can be moved to the leftmost side of the intercepting rack in advance through the driving motor and the driving screw, and then the unqualified products that cannot be reprocessed can be pushed to the rightmost side of the intercepting rack. If the detection equipment detects that the product is qualified, the adjusting motor can cooperate with the corresponding mechanism to drive the intercepting rack to move upward, so that qualified products can continue to be subsequently transmitted through the transmission platform, thereby realizing the ability to perform detailed classification according to the final detection results through the provided components, thereby facilitating subsequent processing personnel to perform secondary processing on the workpiece that can be reprocessed. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.
[0014] Figure 1 It is a schematic diagram of the overall structure of the high-precision mechanical parts size measuring and sorting equipment of the first embodiment of the utility model.
[0015] Figure 2 It is a structural schematic diagram of the lifting component of the first embodiment of the utility model.
[0016] Figure 3 It is a cross-sectional view of the driving component of the first embodiment of the utility model.
[0017] Figure 4 It is a schematic diagram of the overall structure of a high-precision mechanical parts size measuring and sorting device according to the second embodiment of the utility model.
[0018] In the figure: 101-frame, 102-transmission platform, 103-bracket, 104-detection equipment, 105-fixed frame, 106-intercepting frame, 107-pushing plate, 108-driving screw, 109-driving motor, 110-connecting frame, 111-moving plate, 112-driving member, 113-bidirectional screw, 114-adjusting motor, 201-guide frame, 202-support frame, 203-storage frame. DETAILED DESCRIPTION
[0019] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.
[0020] The first embodiment of the present application is:
[0021] See also Figures 1 to 3 ,in Figure 1 This is a schematic diagram of the overall structure of the high-precision mechanical parts size measurement and sorting equipment. Figure 2 It is a structural diagram of the lifting component. Figure 3 It is a cross-sectional view of the driving component.
[0022] The utility model provides a high-precision mechanical parts size measurement and sorting device: comprising a frame 101, a transmission platform 102, a bracket 103, a detection device 104 and a sorting component, wherein the sorting component comprises a fixed frame 105, an intercepting frame 106, a pushing plate 107, a driving component, a lifting component and a storage component, wherein the driving component comprises a driving screw 108 and a driving motor 109, and the lifting component comprises a connecting frame 110, a moving plate 111, a driving member 112 and an adjusting component, wherein the adjusting component comprises a bidirectional screw 113 and an adjusting motor 114. The above-mentioned scheme solves the problem that when the existing sorting equipment performs classification processing according to the results of the detection by the CCD visual detection device 104, generally only two categories of qualified and unqualified products are divided, but for some finished products with larger external dimensions, new qualified products can be formed through subsequent secondary processing, and these parts that can be processed for the second time will be directly classified into unqualified products due to the size not matching the standard size during the detection, resulting in the need to sort the unqualified products again in the subsequent process, which is very inconvenient in actual operation.
[0023] In this embodiment, the transmission platform 102 is installed on one side of the frame 101, the bracket 103 is fixedly installed on one side of the frame 101, and the detection device 104 is installed on one side of the bracket 103. The transmission platform 102 is a transmission mechanism for transporting parts, and the detection device 104 is a CCD visual detection device 104 for detecting the size of parts. Since the transmission platform 102 and the detection device 104 are both very mature existing technologies, they will not be repeated in this solution.
[0024] Among them, the fixed frame 105 is fixedly connected to the frame 101 and is located at one side of the frame 101, the intercepting frame 106 is slidably connected to the fixed frame 105 and is located at one side of the fixed frame 105, the pushing plate 107 is slidably connected to the intercepting frame 106 and is located at one side of the intercepting frame 106, the driving component is connected to the pushing plate 107, the lifting component is connected to the intercepting frame 106, the storage component is connected to the frame 101, the fixed frame 105 is arranged on one side of the frame 101, the intercepting frame 106 is slidably installed on the fixed frame 105, and the pushing plate 107 is slidably installed on the intercepting frame 106, the intercepting frame 106 can be blocked by the downward movement of the intercepting frame 106 on the fixed frame 105, and then the blocked workpiece can be sorted and pushed out by the movement of the pushing plate 107 on the intercepting frame 106.
[0025] Secondly, the driving screw 108 is threadedly connected to the pushing plate 107 and is rotatably installed on one side of the intercepting frame 106; the output shaft of the driving motor 109 is connected to the driving screw 108, and the driving motor 109 is electrically connected to the detection device 104 and is fixedly installed on one side of the intercepting frame 106. The driving screw 108 is fixed to the output shaft of the driving motor 109. When the driving motor 109 drives the driving screw 108 to rotate, the pushing plate 107 connected to the driving screw 108 by a thread can move under the drive of the driving screw 108, thereby completing the corresponding drive of the pushing plate 107. The driving motor 109 is connected to the detection device 104 through electrical signals, and a corresponding control signal issuing module is provided inside the detection device 104. The provided electronic components can be controlled accordingly through the provided control signal issuing module.
[0026] At the same time, the connecting frame 110 is fixedly connected to the fixed frame 105 and is located on one side of the fixed frame 105; the movable plate 111 is slidably connected to the connecting frame 110 and is located on one side of the connecting frame 110; the driving member 112 is rotatably connected to the intercepting frame 106 and is rotatably installed on one side of the movable plate 111; the adjusting component is connected to the movable plate 111, and the bidirectional screw rod 113 is threadedly connected to the movable plate 111 and is rotatably installed on one side of the connecting frame 110; the output shaft of the adjusting motor 114 is connected to the bidirectional screw rod 113, and the adjusting motor 114 is electrically connected to the detection device 104 and is fixedly installed on one side of the connecting frame 110, and two movable plates 111 are symmetrically slidably installed at both ends of the connecting frame 110, and each of the movable plates 111 is connected to the belt provided on both sides. The moving part 112 is connected to the intercepting frame 106, and the two moving plates 111 are also respectively located on both sides of the bidirectional screw rod 113. The threads on both sides of the bidirectional screw rod 113 have opposite rotation directions. At the same time, the bidirectional screw rod 113 is fixed to the output shaft of the adjusting motor 114. When the output shaft of the adjusting motor 114 drives the bidirectional screw rod 113 to rotate, the two moving plates 111 on the connecting frame 110 can be simultaneously expanded or closed under the drive of the bidirectional screw rod 113, and then cooperate with the driving part 112 to drive the intercepting frame 106 up and down. The adjusting motor 114 is connected to the detection device 104 through corresponding electrical signals like the driving motor 109, so that the detection device 104 can perform corresponding operations on the adjusting motor 114 and the driving motor 109 according to its own detection results.
[0027] When a high-precision mechanical parts size measurement and sorting device according to the present embodiment is in use, the workpiece is transmitted to the detection position of the detection device 104 through the transmission platform 102, and then the corresponding size of the workpiece is detected by the detection device 104. When the size of the workpiece does not meet the set standard size, the adjusting motor 114 can drive the two movable plates 111 on the connecting frame 110 by driving the bidirectional screw rod 113, and then the intercepting frame 106 is driven to move up and down on the fixed frame 105 by the driving member 112 in coordination with the movement of the movable plate 111, so as to block the unqualified products. At the same time, when the detection device 104 detects that the outer dimensions of the workpiece are too large, the driving motor 109 can drive the driving screw 108 to drive the pushing plate 107 under the drive of the detection device 104, so that the pushing plate 107 is located at the rightmost side of the intercepting frame 106, and then when the part passes through the detection device 104, the driving motor 109 can drive the driving screw 108 to drive the pushing plate 107, so that the pushing plate 107 is located at the rightmost side of the intercepting frame 106. When the transmission platform 102 is blocked by the interception frame 106, the parts can be pushed to the leftmost side of the interception frame 106 by driving the push plate 107, and then the storage components can be used to complete the storage of unqualified products that can be reprocessed. When it is detected that the workpiece size is too small to be qualified through secondary finishing, the push plate 107 can be moved to the leftmost side of the interception frame 106 in advance through the drive motor 109 and the drive screw 108, and then the unqualified products that cannot be reprocessed are pushed to the rightmost side of the interception frame 106. If the detection equipment 104 detects that the product is qualified, the adjustment motor 114 can cooperate with the corresponding mechanism to drive the interception frame 106 to move up, so that the qualified products can continue to be subsequently transmitted through the transmission platform 102, thereby realizing the ability to perform detailed classification according to the final detection results through the components provided, thereby facilitating the subsequent processing personnel to perform secondary processing on the workpieces that can be reprocessed.
[0028] Second embodiment:
[0029] See also Figure 4 , Figure 4 2 is a schematic diagram of the overall structure of the high-precision mechanical parts size measurement and sorting device of the second embodiment. The storage component provided by the utility model includes a guide frame 201, a support frame 202 and a storage frame 203.
[0030] Among them, the guide frame 201 is fixedly connected to the frame 101 and is located on one side of the frame 101; the support frame 202 is fixedly connected to the frame 101 and is located on one side of the frame 101; the storage frame 203 is placed on the side of the support frame 202 close to the guide frame 201, and the two guide frames 201 are respectively arranged on the left and right sides of the frame 101. The installation position of the guide frame 201 matches the position where the push plate 107 pushes out the product. At the same time, two support frames 202 are also arranged on both sides of the frame 101, and the two storage frames 203 are directly placed on the support frames 202. When the push plate 107 pushes unqualified products out from the side of the transmission platform 102, the unqualified products can enter the storage frame 203 through the guide frame 201, thereby completing the collection of the products.
[0031] When using a high-precision mechanical parts size measuring and sorting device of the present embodiment, the guide frames 201 provided on both sides of the frame 101 can be used to guide the products pushed out by the pushing frame accordingly, so that the products can enter the corresponding storage frames 203 according to the corresponding classifications, thereby completing the sorting of unqualified products, greatly enhancing the practicality of the entire device.
[0032] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.
Claims
1. A high-precision mechanical parts size measurement and sorting device, comprising a frame, a transmission platform, a bracket and a detection device, wherein the transmission platform is installed on one side of the frame, the bracket is fixedly installed on one side of the frame, and the detection device is installed on one side of the bracket, characterized in that: Also included are sorting components; The sorting assembly includes a fixed frame, an intercepting frame, a pushing plate, a driving component, a lifting component and a storage component; the fixed frame is fixedly connected to the frame and is located on one side of the frame, the intercepting frame is slidably connected to the fixed frame and is located on one side of the fixed frame, the pushing plate is slidably connected to the intercepting frame and is located on one side of the intercepting frame, the driving component is connected to the pushing plate, the lifting component is connected to the intercepting frame, and the storage component is connected to the frame.
2. The high-precision mechanical parts size measuring and sorting equipment according to claim 1, characterized in that: The driving component includes a driving screw and a driving motor. The driving screw is threadedly connected to the push plate and rotatably mounted on one side of the intercepting frame. The output shaft of the driving motor is connected to the driving screw. The driving motor is electrically connected to the detection device and fixedly mounted on one side of the intercepting frame.
3. The high-precision mechanical parts size measuring and sorting equipment according to claim 1, characterized in that: The lifting component includes a connecting frame, a movable plate, a driving member and an adjusting component. The connecting frame is fixedly connected to the fixed frame and is located on one side of the fixed frame; the movable plate is slidably connected to the connecting frame and is located on one side of the connecting frame; the driving member is rotatably connected to the intercepting frame and is rotatably installed on one side of the movable plate; the adjusting component is connected to the movable plate.
4. The high-precision mechanical parts size measuring and sorting equipment according to claim 3, characterized in that: The adjusting component includes a bidirectional screw and an adjusting motor, the bidirectional screw is threadedly connected to the movable plate and rotatably mounted on one side of the connecting frame; the output shaft of the adjusting motor is connected to the bidirectional screw, the adjusting motor is electrically connected to the detection device and fixedly mounted on one side of the connecting frame.
5. The high-precision mechanical parts size measuring and sorting device according to claim 1, characterized in that: The storage component includes a guide frame, a support frame and a storage frame. The guide frame is fixedly connected to the frame and is located on one side of the frame; the support frame is fixedly connected to the frame and is located on one side of the frame; the storage frame is placed on one side of the support frame close to the guide frame.