Negative pressure foam suction device
By setting up a negative pressure foam absorption device at the separation wheel of the ZJ17 cigarette reel, the problem of smoke dust falling on the glue device's loose paper is solved, and the quality of cigarette support and the efficiency of equipment are improved.
Patent Information
- Application Number
- CN202421337942.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-12
AI Technical Summary
During the use of the ZJ17 cigarette roller, there is a long-term foam clamping at the joint between the mouth rod and the cigarette stick, which leads to quality problems such as wrinkles on the surface of the connecting paper, failed to rub the cigarette stick, and changes in the suction resistance. There is also a lack of a smoke foam collection device, which causes smoke foam dust to fall on the glue device to loose paper, causing problems such as wrinkles and edge curling of the cigarette stick.
A negative pressure foam suction device is designed, including a collector in communication with the negative pressure channel. The inlet end of the collector is equipped with a blowing tube communicating with the positive pressure channel. The blowing tube is aligned with a separation wheel. The nozzle is installed at an equal distance along its axial direction. The axial alignment of the nozzle is used to blow up the smoke and dust. The smoke and dust are sucked into the collector under the action of the negative pressure inside the collector.
By setting up a negative pressure foam absorption device at the separation wheel, the smoke foam dust is effectively absorbed, which significantly improves the quality of the cigarette stick, reduces the operation and maintenance time of the cigarette machine, and improves the efficiency of the equipment.
Smart Images

Figure CN222642717U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tobacco processing, in particular to a negative pressure foam suction device. Background Art
[0002] The ZJ17 cigarette rolling and connecting machine is a cigarette rolling equipment with internationally advanced production technology level manufactured by domestic cigarette machinery factories after introducing technology from Germany's HAUNI company. It has the advantages of fast production speed, good cigarette quality, and automatic monitoring of the production process. It is currently the mainstream model in service in large and medium-sized domestic cigarette factories.
[0003] However, in the actual operation of the ZJ17 cigarette making machine, there is a long-term phenomenon of foam trapped at the joint between the mouthpiece and the cigarette, which not only seriously affects the appearance of the production, but also causes quality problems such as wrinkles on the tipping paper surface, failure of cigarette rubbing and change in suction resistance. In the entire MAX component, the position close to the tipping paper gluing device of the mouthpiece and where a large amount of foam is generated is the primary slitting wheel and the separation wheel. However, there is no foam collection device or removal device here to effectively collect the foam. The subsequent foam dust falls on the tipping paper of the gluing device, which is easy to cause quality problems such as wrinkles and curling of the cigarette. Utility Model Content
[0004] The utility model aims to provide a negative pressure foam suction device to solve the quality problems of cigarettes such as wrinkles and warped edges caused by cigarette foam dust falling on the tipping paper of the gluing device during cigarette processing.
[0005] The utility model provides a negative pressure foam suction device, comprising a collector connected to a negative pressure channel, wherein the inlet end of the collector is provided with a blowing pipe connected to a positive pressure channel, and the blowing direction of the blowing pipe is aligned with a separation wheel; a collecting cavity is provided inside the collector, and the collecting cavity is connected to the negative pressure channel, and a collecting port connected to the collecting cavity is provided on a side of the collector close to the separation wheel.
[0006] Furthermore, a protective net is installed at the collection port.
[0007] Furthermore, a plurality of nozzles are installed on the blowing pipe at equal intervals along the axial direction thereof, and the axial directions of the nozzles are aligned with the separation wheel.
[0008] Furthermore, the injection port of the nozzle is a fan-shaped structure.
[0009] Furthermore, the mesh size of the protective net is 2mm*2mm.
[0010] Furthermore, one end of the negative pressure channel is connected to the collecting chamber, the other end of the negative pressure channel is connected to the negative pressure pump, and the blowing pipe is connected to the blowing pump.
[0011] Furthermore, a collecting groove is provided at the bottom end of the collecting chamber, and the negative pressure channel is opened on the side of the collecting groove.
[0012] Furthermore, the interior of the collection chamber gradually decreases in height from the periphery to the collection tank.
[0013] Furthermore, a vibration motor is fixedly installed on the outer side of the collector.
[0014] Furthermore, a negative pressure pipe communicating with the negative pressure channel is installed on the side of the collecting tank on the collector, and the negative pressure pipe is connected to the negative pressure pump via a flange.
[0015] The beneficial effects of the technical solution of the utility model compared with the prior art are as follows: a collector connected to a negative pressure channel is provided at the separation wheel, and a blowing pipe connected to a positive pressure channel is provided at the collection port of the collector, the blowing pipe is aimed at the separation wheel to blow up the tobacco foam and dust, and the tobacco foam and dust are sucked into the collector under the action of the negative pressure inside the collector, effectively absorbing the tobacco foam generated at the primary cutting wheel and the separation wheel, significantly improving the quality of cigarettes, reducing the operation and maintenance time of the cigarette making machine, and improving the efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 It is an axonometric schematic diagram of the structure of the utility model.
[0018] Figure 2 It is a schematic diagram of the main structure of the utility model.
[0019] Figure 3 It is a schematic top view of the structure of the utility model.
[0020] Figure 4 It is a left side schematic diagram of the structure of the utility model.
[0021] Explanation of the accompanying drawings: 1-collector; 2-blowing pipe; 3-negative pressure pipe; 4-flange; 5-collecting chamber; 6-protective net; 7-collecting tank; 8-nozzle. DETAILED DESCRIPTION
[0022] The technical solution of the utility model will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0024] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, "multiple" means two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0025] Example 1
[0026] like Figure 1-Figure 4 As shown, the utility model provides a negative pressure foam suction device, including a collector 1 connected to a negative pressure channel, and the specific structure of the collector 1 is: it includes an inclined panel, an arc-shaped collecting chamber 5 is provided on the back of the panel, and a collecting groove 7 is provided at the bottom end of the collecting chamber 5. The negative pressure channel is opened on the side of the collecting groove 7, one end of the negative pressure channel is connected to the collecting groove 7, and the other end of the negative pressure channel is connected to the negative pressure pump. A negative pressure pipe 3 connected to the negative pressure channel is installed on the side of the collecting groove 7 on the collector 1, and the negative pressure pipe 3 is connected to the negative pressure pump through a flange 4.
[0027] In order to facilitate the smoke foam to smoothly enter the collection groove 7 under the action of negative pressure, the technical solution designs the interior of the collection chamber 5 into a structural form in which the height gradually decreases from the surrounding area to the collection groove 7.
[0028] The collector 1 is provided with a collecting port connected to the collecting chamber 5 on one side close to the separation wheel. A protective net 6 is installed at the collecting port, and the protective net 6 can be fixed at the collecting port by screws. The mesh size of the protective net 6 can be set to 2mm*2mm to prevent the inhalation of large particles of tobacco leaves.
[0029] A blowing pipe 2 connected to the positive pressure channel is provided at the inlet end of the collecting chamber 5, and the positive pressure channel is connected to the air pump. A plurality of nozzles 8 are installed on the blowing pipe 2 at equal intervals along its axial direction, and the axial direction of the nozzle 8 is aligned with the separation wheel. In order to increase the blowing range of a single blowing pipe 2, the injection port of the nozzle 8 can be set to a fan-shaped structure.
[0030] After the smoke foam enters the collection chamber 5, some of the smoke foam will adhere to the inner wall of the collection chamber 5. In this technical solution, a vibration motor is fixedly installed on the outer side of the collector 1. By starting the vibration motor, the smoke foam attached to the inner wall of the collection chamber 5 is shaken off to achieve collection.
[0031] Example 2
[0032] Compared with Example 1, the present embodiment has the following technical features: slide rails are provided on both sides of the cavity mouth of the collecting cavity 5, and the slide rails are perpendicular to the axis of the blowing pipe 2. The two ends of the blowing pipe 2 are slidably mounted on the slide rails through sliders, so that the position of the blowing pipe 2 can be adjusted to achieve the most effective blowing effect and avoid the situation where the smoke foam cannot be effectively blown up at the blowing position. A threaded push rod can be provided on the side of the slider, and the threaded push rod passes through the slider from the side and then abuts against the slide rail. The threaded push rod and the slider are threadedly matched, and the position of the blowing pipe 2 can be fixed by tightening the threaded push rod.
[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. A negative pressure foam suction device, characterized in that: It includes a collector connected to the negative pressure channel, wherein the inlet end of the collector is provided with a blowing pipe connected to the positive pressure channel, and the blowing direction of the blowing pipe is aligned with the separation wheel; a collecting cavity is provided inside the collector, and the collecting cavity is connected to the negative pressure channel, and a collecting port connected to the collecting cavity is provided on the side of the collector close to the separation wheel.
2. The negative pressure foam suction device according to claim 1, characterized in that: A protective net is installed at the collecting port.
3. The negative pressure foam suction device according to claim 1, characterized in that: A plurality of nozzles are installed on the blowing pipe along the axial direction thereof at equal intervals, and the axial directions of the nozzles are aligned with the separation wheel.
4. The negative pressure foam suction device according to claim 3, characterized in that: The jetting port of the nozzle is a fan-shaped structure.
5. The negative pressure foam suction device according to claim 2, characterized in that: The mesh size of the protective net is 2mm*2mm.
6. The negative pressure foam suction device according to claim 2, characterized in that: One end of the negative pressure channel is communicated with the collecting chamber, the other end of the negative pressure channel is communicated with the negative pressure pump, and the blowing pipe is communicated with the blowing pump.
7. The negative pressure foam suction device according to claim 6, characterized in that: A collecting groove is provided at the bottom end of the collecting chamber, and the negative pressure channel is opened on the side of the collecting groove.
8. The negative pressure foam suction device according to claim 7, characterized in that: The height of the interior of the collection chamber gradually decreases from the surroundings to the collection tank.
9. The negative pressure foam suction device according to claim 1, characterized in that: A vibration motor is fixedly installed on the outer side of the collector.
10. The negative pressure foam suction device according to claim 7, characterized in that: A negative pressure pipe communicating with the negative pressure channel is installed on the collector at the side of the collecting tank, and the negative pressure pipe is connected to the negative pressure pump through a flange.