Bottle washing equipment for cultivating edible mushrooms and transverse bottle pressing assembly used by bottle washing equipment
By designing longitudinal and transverse bottle pressing components in the edible fungus bottle washing equipment, combined with the extrusion and driving parts of the brake mechanism, the rotation problem caused by different bottle expansion is solved, and the bottle washing effect is improved.
Patent Information
- Application Number
- CN202421148398.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-05-24
AI Technical Summary
During the bottle washing process of edible fungi, due to the different elasticity of the bottle, the bottle may not fit closely with the bottle pressing plate during the cleaning process, causing the bottle to rotate with the brush and cannot be effectively cleaned.
A bottle washing device including a longitudinal bottle press assembly and a transverse bottle press assembly is designed, and the bottle is squeezed in the axis direction of the transverse bottle by using an extrusion and a drive member through a brake mechanism to prevent the bottle from rotating during cleaning.
It effectively prevents the bottle from rotating during cleaning, improves the cleanliness of the bottle, and ensures the cleanliness and healthy growth of edible fungi.
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Figure CN222642774U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of edible fungus cultivation, in particular to a bottle washing device for cultivating edible fungi and a transverse bottle pressing component used therein. Background Art
[0002] In the field of edible fungi, black boletus is the only species among the more than 1,000 species of boletus in the world that can be cultivated artificially and in a factory. In the production of black boletus, the raw materials need to be sent to the mixer for mixing, and then bottled, sterilized, inoculated, cultured, grown, dug, and washed. The raw materials of boletus contain red soil components, and there will be attachments inside the bottle after digging. Bottling directly without cleaning will affect the later pollution inspection and light supplementation during the growth period, thereby affecting the fruiting of mushrooms. Therefore, the bottle washing process after digging is essential.
[0003] The bottle washing process generally uses a brush to clean the dirt adhered to the bottle to improve the light transmittance of the bottle wall. The patent "A bottle washing device and method used in the cultivation of edible fungi" with application number 202010504319.3 proposes a flip-type bottle washing device to replace traditional manual cleaning. During the cleaning process, the device places multiple bottles in frame 2, and uses a bottle pressing plate, a rotating main board and a tension spring to clamp multiple bottles, then flips the bottles uniformly and washes them with a brush. Utility Model Content
[0004] The inventor of the present application found that due to the bottle making process of the culture bottle, each bottle has different elasticity. After sterilization, some bottles have more serious elasticity, resulting in different heights of multiple bottles. When the brush enters the bottle to rotate and clean, the friction between the brush and the bottle will cause the bottle that is not tightly attached to the bottle pressing plate to rotate with the brush, resulting in the bottle not being cleaned. Therefore, there is an urgent need for a device that can prevent the bottle from rotating during the bottle washing process, thereby improving the cleanliness of the bottle.
[0005] The purpose of the utility model is to overcome the above-mentioned defects of the prior art, thereby providing a bottle washing device for cultivating edible fungi and a transverse bottle pressing assembly used therein.
[0006] In order to solve the above technical problems, the technical solution of the utility model provides a bottle washing device for cultivating edible fungi, comprising:
[0007] A bottle washing assembly 5, used for washing a plurality of bottles;
[0008] A longitudinal bottle pressing assembly 3, used for pressing a plurality of bottles along the axial direction of the bottles; and
[0009] The transverse bottle pressing assembly is used to squeeze multiple bottles in the axial direction of the transverse bottle to prevent the bottles from rotating with the bottle washing assembly 5 during the bottle washing process, and includes: at least one braking mechanism 4; wherein each of the braking mechanisms 4 includes: an extruding member and a driving member that drives the extruding member to move in the axial direction of the transverse bottle.
[0010] Preferably, the multiple bottles are placed in the frame 2; the extruder moves in the axial direction of the transverse bottle until it squeezes the multiple bottles, so as to increase the pressure between at least one of the bottle and the extruder, the bottle and the adjacent bottle, and the bottle and the frame 2.
[0011] Preferably, the driving member includes a telescopic portion 411 and a driving portion 412 for driving the telescopic portion 411 to move linearly; the telescopic portion 411 is also connected to the extrusion member.
[0012] Preferably, the brake mechanism 4 further comprises: an extrusion member mounting plate 43 ; the extrusion member is detachably mounted to the extrusion member mounting plate 43 ; the driving member is connected to the extrusion member mounting plate 43 , and drives the extrusion member to move laterally via the extrusion member mounting plate 43 .
[0013] Preferably, the brake mechanism 4 further comprises: a drive member mounting plate 42, a guide bearing steel 46 and a bearing steel fixing plate 47;
[0014] The driving member is mounted on the frame of the bottle washing equipment through a driving member mounting plate 42;
[0015] The bearing steel fixing plate 47 is slidably connected to the driving part 412 ; one end of the guide bearing steel 46 is connected to the bearing steel fixing plate 47 , and the other end passes through the driving member mounting plate 42 and is connected to the extrusion member mounting plate 43 .
[0016] Preferably, the drive member mounting plate 42 is provided with a guide bearing 45 at the connection with the guide bearing steel 46 .
[0017] Preferably, the driving member is one of a cylinder 41, a linear motor, a hydraulic cylinder, an electric cylinder and a pneumatic electric cylinder.
[0018] Preferably, the extruded member is an extruded frame or an extruded plate.
[0019] Preferably, the extrusion member includes at least one extrusion column 44; the extrusion column 44 squeezes the gap between the bottle and the adjacent bottles.
[0020] Preferably, the pressing member presses the neck of the bottle.
[0021] To achieve another object of the utility model, the utility model also provides a transverse bottle pressing assembly used in a bottle washing device for cultivating edible fungi, wherein the bottle washing device comprises: a bottle washing assembly 5 for washing a plurality of bottles and a longitudinal bottle pressing assembly 3 for squeezing a plurality of bottles along the axial direction of the bottles;
[0022] The transverse bottle pressing assembly is used to press a plurality of bottles in the transverse bottle axis direction to prevent the bottles from rotating with the bottle washing assembly 5 during the bottle washing process, and comprises: at least one braking mechanism 4; wherein,
[0023] Each of the braking mechanisms 4 comprises:
[0024] Extrusions;
[0025] The driving member includes: a telescopic portion 411 and a driving portion 412 for driving the telescopic portion 411 to move linearly;
[0026] A driver mounting plate 42, connected to the driving portion 412 of the driver and the frame of the bottle washing device, for mounting the driver to the bottle washing device;
[0027] An extrusion member mounting plate 43, connected to the driving member and detachably connected to the extrusion member, and used to move the extrusion member in the direction of the axis of the transverse bottle;
[0028] A bearing steel fixing plate 47 slidably connected to the driving portion 412 ; and
[0029] The guide bearing steel 46 has one end connected to the bearing steel fixing plate 47 and the other end passing through the driving component mounting plate 42 and connected to the extrusion component mounting plate 43 .
[0030] Compared with the prior art, the utility model has the advantage that the bottle washing equipment for cultivating edible fungi provided by the utility model and the transverse bottle pressing assembly used therein can firmly brake the bottle, and the bottle will not rotate with the brush, thereby ensuring the bottle washing effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a schematic diagram of the bottle after expansion and contraction;
[0032] Figure 2 This is a schematic diagram of the fitting of the bottle and the bottle pressing plate before flipping;
[0033] Figure 3 The figure is a schematic diagram of the fitting between the bottle and the bottle pressing plate after flipping;
[0034] Figure 4 It is a side view of the brake mechanism 4 in the original state;
[0035] Figure 5 It is a side view of the longitudinal bottle pressing assembly 3;
[0036] Figure 6 A first schematic diagram of the frame 2 being placed into the longitudinal bottle pressing assembly 3;
[0037] Figure 7 A second schematic diagram of the frame 2 being placed into the longitudinal bottle pressing assembly 3;
[0038] Figure 8 is a schematic diagram of the rotation of the rotating plate 33;
[0039] Fig. 9 is a schematic diagram of the longitudinal bottle pressing assembly 3 after flipping;
[0040] Fig.10 It is a bottom view of the brake mechanism 4 in the original state;
[0041] Fig.11 It is a side view of the brake mechanism 4 when it is in the extended state;
[0042] Fig.12 A bottom view of the brake mechanism 4 when it is in the extended state;
[0043] Fig.13 It is a structural schematic diagram of the braking mechanism 4 in the original state;
[0044] Fig.14 It is a schematic structural diagram when the brake mechanism 4 is in an extended state.
[0045] Figure ID
[0046] 1. Bottle washing equipment 2. Frame 3. Longitudinal bottle pressing assembly
[0047] 4. Braking mechanism 5. Cleaning assembly 31. First bottle pressing plate
[0048] 32. Second bottle pressing plate 33. Rotating plate 34. Sliding block bearing steel
[0049] 35. First bottle pressing plate lifting device 36. Second bottle pressing plate lifting device 37. Tension spring
[0050] 41. Cylinder 42. Driver mounting plate 43. Extrusion mounting plate
[0051] 44. Extrusion column 45. Guide bearing 46. Guide bearing steel
[0052] 47. Bearing steel fixing plate 411, telescopic part 412, driving part 412 DETAILED DESCRIPTION
[0053] The technical solution provided by the utility model is further explained below in conjunction with embodiments.
[0054] Since each bottle has different elasticity, after sterilization, some bottles will expand and contract severely, resulting in different heights of multiple bottles. Figure 1 As shown in the figure, bottle A may be 3mm higher than bottle B, and bottle C may be 5mm higher than bottle D. The flip bottle washing equipment has higher requirements for bottle expansion and contraction, and the generally allowed range is within 2mm. Figure 2 As shown in FIG. 1 , only the necks of bottles A and C can fit the bottle pressing plate, and there are gaps between the necks of bottles B and D and the bottle pressing plate. Figure 3 As shown, since there are gaps between the bottlenecks of bottles B and D and the bottle pressing plate, when the brush enters the bottle for rotation and cleaning, the friction between the brush and the bottle will cause the bottle that is not tightly attached to the bottle pressing plate to rotate along with the brush, resulting in the bottle not being cleaned thoroughly.
[0055] Figure 4 The bottle washing device 1 is shown with the brake mechanism 4 in the original state. The bottle washing device 1 comprises: a frame 2 for placing bottles, a reversible longitudinal bottle pressing assembly 3, a transverse bottle pressing assembly and a bottle washing assembly 5.
[0056] Figure 5 The longitudinal bottle pressing assembly 3 of the bottle washing equipment is shown, which includes a first bottle pressing plate 31, a second bottle pressing plate 32, a rotating plate 33, a sliding block bearing steel 34, a first bottle pressing plate lifting device 35, a second bottle pressing plate lifting device 36 and a tension spring 37. The first bottle pressing plate lifting device 35 and the second bottle pressing plate lifting device 36 are sleeved at both ends of the sliding block bearing steel 34, the first bottle pressing plate 31 and the second bottle pressing plate 32 are respectively fixedly connected to the first bottle pressing plate lifting device 35 and the second bottle pressing plate lifting device 36 sleeved at both ends of the sliding block bearing steel 34, two tension springs 37 are also connected between the first bottle pressing plate 31 and the second bottle pressing plate 32, and the rotating plate 33 is fixed on the sliding block bearing steel 34 and is located between the two bottle pressing plate lifting devices. In this embodiment, the reason why two bottle pressing plates are arranged with the rotating plate 33 as the symmetric axis is that during the bottle washing process, when the frame 2 fixed by the first bottle pressing plate is in the washing stage, the second bottle pressing plate located at its symmetrical position will simultaneously fix the other frame 2, so that after the frame 2 fixed by the first bottle pressing plate is washed, the other frame 2 can enter the washing stage without interruption, which can greatly improve the bottle washing efficiency. Figure 6 As shown, under the action of external force, the tension spring 37 is stretched to move the frame 2 into the bottle washing position of the bottle washing device. After the external force is removed, the tension spring 37 will return to its original state, pulling the first bottle pressing plate 31 downward. Figure 7 As shown, the first bottle pressing plate 31 of the longitudinal bottle pressing assembly 3 is pressed down by the tension spring 37, and together with the rotating plate 33, vertically clamps the bottles in the frame 2. Figure 7 As shown, after the bottles in the frame 2 are vertically clamped by the longitudinal bottle pressing assembly 3, they are turned over by the rotating plate 33, so that the bottles are turned upside down and washed by the bottle washing assembly 5. The state of the bottles after turning over is as shown in FIG. Fig. 9 And, after the subsequent cleaning is completed, the rotating plate 33 can also be moved along Fig. 9 The arrow direction drives the bottle to flip to the positive direction. In the present embodiment, the longitudinal direction is defined as the axis direction parallel to the bottle.
[0057] In order to prevent the bottles from being affected by the rotation of the brush of the bottle washing assembly 5 during the washing process, the present embodiment provides a bottle washing device for cultivating edible fungi, including a transverse bottle pressing assembly. Figure 4 As shown, the transverse bottle pressing assembly includes: a brake mechanism 4 symmetrically arranged on both sides of the frame 2. The brake mechanism 4 has an original state of leaving the bottle and an extended state of squeezing the bottle. In the extended state of squeezing the bottle, the pressure between at least one of the bottle and the adjacent bottle, between the bottle and the frame 2, and between the bottle and the brake mechanism 4 is increased. It is worth noting that other numbers of brake mechanisms 4 can also be used, such as one brake mechanism 4 arranged on one side of the frame 2, or four brake mechanisms 4 respectively arranged on each side of the frame 2. In this embodiment, the transverse direction is defined as the axial direction of the transverse bottle.
[0058] Figure 4 and Fig.10 The schematic diagram shows the positional relationship between the brake mechanism 4 and the bottle when the brake mechanism 4 is in the original state. Fig.11 and Fig.12 FIG. 4 shows a schematic diagram of the positional relationship between the brake mechanism 4 and the bottle when the brake mechanism 4 is in the extended state. Fig.11 As shown, after the bottle is turned upside down, before the cleaning assembly 5 washes the bottle, the two brake mechanisms 4 squeeze the bottle to prevent the bottle from rotating with the brush due to the different heights of the bottle not being able to fit the first bottle pressing plate 31. Fig.12 In order to more clearly show the details of the brake mechanism 4 against the bottle during the cleaning process, the remaining parts are hidden.
[0059] In order to more clearly show the structure of the brake mechanism 4, Fig.13 A schematic diagram of a separate brake mechanism 4 in an original state is shown, wherein each brake mechanism 4 comprises: a cylinder 41, a drive mounting plate 42, an extrusion mounting plate 43, an extrusion column 44, a guide bearing 45, a guide bearing steel 46 and a bearing steel fixing plate 47. The brake mechanism 4 is mounted on the frame of the bottle washing device through the drive mounting plate 42. The drive portion 412 of the cylinder 41 is mounted to the drive mounting plate 42; the telescopic portion 411 of the cylinder 41, i.e., the piston, passes through the drive mounting plate 42 and is connected to the extrusion mounting plate 43, and a plurality of extrusion columns 44 are fixed at the front end of the extrusion mounting plate 43. Fig.14The brake mechanism 4 is shown in an extended state, and the piston 411 of the cylinder 41 drives the plurality of squeeze columns 44 to move laterally toward the bottle through the squeeze component mounting plate 43, so that the squeeze columns 44 squeeze the bottle during the cleaning process, and resist the friction between the cleaning component 5 and the bottle through the increased pressure. In a preferred embodiment, the squeeze columns 44 can squeeze the bottleneck of the bottle. In another preferred embodiment, as Fig.12 As shown, the squeezing post 44 can extend between the two bottles and contact the bottlenecks of the two bottles simultaneously. In other embodiments, the squeezing post 44 can also be replaced by other forms of squeezing members, such as a corrugated plate, which contacts the bottle body or the bottleneck during squeezing; or a squeezing frame, which contacts the bottle body during squeezing.
[0060] The cylinder 41 of the brake mechanism 4 may also be replaced by other types of linear drive devices, such as a linear motor, a hydraulic cylinder, an electric cylinder, and a pneumatic electric cylinder.
[0061] To make the extrusion column 44 move more stably, Fig.13 As shown, the brake mechanism 4 is provided with: a guide bearing steel 46 and a bearing steel fixing plate 47. The bearing steel fixing plate 47 is slidably connected to the cylinder 41, and the guide bearing steel 46 is installed between the bearing steel fixing plate 47 and the extrusion mounting plate 43 to increase the stability of the movement of the extrusion mounting plate 43.
[0062] In order to make the extrusion column 44 move more smoothly, the drive member mounting plate 42 is provided with a through hole corresponding to the position of the guide bearing steel 46, such as Fig.13 As shown, the guide bearing steel 46 between the bearing steel fixing plate 47 and the extrusion member mounting plate 43 passes through the through hole of the driving member mounting plate 42 and is supported by the driving member mounting plate 42. The brake mechanism 4 is provided with a guide bearing 45 sleeved on the outside of the guide bearing steel 46 at the connection between the driving member mounting plate 42 and the guide bearing steel 46 to increase the smoothness of the movement of the guide bearing steel 46.
[0063] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model and are not intended to limit it. Although the utility model is described in detail with reference to the embodiments, a person skilled in the art should understand that any modification or equivalent replacement of the technical solution of the utility model does not deviate from the spirit and scope of the technical solution of the utility model, and should be included in the scope of the claims of the utility model.
Claims
1. A bottle washing device for cultivating edible fungi, characterized in that: include: A bottle washing assembly (5), used for washing a plurality of bottles; A longitudinal bottle pressing assembly (3) is used to press a plurality of bottles along the axial direction of the bottles; and The transverse bottle pressing assembly is used for pressing a plurality of bottles in the direction of the axis of the transverse bottle to prevent the bottles from rotating with the bottle washing assembly (5) during the bottle washing process, and comprises: at least one braking mechanism (4); wherein each of the braking mechanisms (4) comprises: a pressing member and a driving member for driving the pressing member to move in the direction of the axis of the transverse bottle.
2. The bottle washing device for cultivating edible fungi according to claim 1, characterized in that: The multiple bottles are placed in the frame (2); the extruder moves in the axial direction of the transverse bottle until it squeezes the multiple bottles, so as to increase the pressure between at least one of the bottle and the extruder, the bottle and the adjacent bottle, and the bottle and the frame (2).
3. The bottle washing device for cultivating edible fungi according to claim 1, characterized in that: The driving member comprises a telescopic portion (411) and a driving portion (412) for driving the telescopic portion (411) to move linearly; the telescopic portion (411) is also connected to the extrusion member.
4. The bottle washing device for cultivating edible fungi according to claim 3, characterized in that: The braking mechanism (4) further comprises: an extrusion member mounting plate (43); the extrusion member is detachably mounted to the extrusion member mounting plate (43); and the driving member is connected to the extrusion member mounting plate (43) and drives the extrusion member to move laterally via the extrusion member mounting plate (43).
5. The bottle washing device for cultivating edible fungi according to claim 4, characterized in that: The braking mechanism (4) further comprises: a driving member mounting plate (42), a guide bearing steel (46) and a bearing steel fixing plate (47); The driving member is mounted on a frame of the bottle washing equipment via a driving member mounting plate (42); The bearing steel fixing plate (47) is slidably connected to the driving part (412); one end of the guide bearing steel (46) is connected to the bearing steel fixing plate (47), and the other end passes through the driving part mounting plate (42) and is connected to the extrusion part mounting plate (43).
6. The bottle washing device for cultivating edible fungi according to claim 5, characterized in that: The driving member mounting plate (42) is provided with a guide bearing (45) at the connection with the guide bearing steel (46).
7. The bottle washing device for cultivating edible fungi according to claim 1, characterized in that: The driving member is one of a cylinder (41), a linear motor, a hydraulic cylinder, an electric cylinder and a pneumatic electric cylinder.
8. The bottle washing device for cultivating edible fungi according to claim 1, characterized in that: The extruded part is an extruded frame or an extruded plate.
9. The bottle washing device for cultivating edible fungi according to claim 1, characterized in that: The extrusion piece comprises at least one extrusion column (44); the extrusion column (44) squeezes the gap between the bottle and the adjacent bottles.
10. The bottle washing device for cultivating edible fungi according to claim 1, characterized in that: The pressing member presses the neck of the bottle.
11. A transverse bottle pressing assembly used in a bottle washing device for cultivating edible fungi, characterized in that: The bottle washing device comprises: a bottle washing assembly (5) for washing a plurality of bottles and a longitudinal bottle pressing assembly (3) for pressing a plurality of bottles along the axial direction of the bottles; The transverse bottle pressing assembly is used to press a plurality of bottles in the direction of the transverse bottle axis to prevent the bottles from rotating with the bottle washing assembly (5) during the bottle washing process, and comprises: at least one braking mechanism (4); wherein: Each of the braking mechanisms (4) comprises: Extrusions; The driving member comprises: a telescopic portion (411) and a driving portion (412) for driving the telescopic portion (411) to move linearly; A drive member mounting plate (42) connected to the drive portion (412) of the drive member and a frame of the bottle washing device, and used for mounting the drive member on the bottle washing device; An extrusion member mounting plate (43), connected to the driving member and detachably connected to the extrusion member, and used to move the extrusion member in a direction transverse to the axis of the bottle; A bearing steel fixing plate (47) slidably connected to the driving portion (412); and A guide bearing steel (46) has one end connected to the bearing steel fixing plate (47) and the other end passing through the driving member mounting plate (42) and connected to the extrusion member mounting plate (43).
Citation Information
Patent Citations
Bottle washing equipment and method used in the cultivation of edible fungi
CN111822466B