Material supporting device of plate rolling machine
By adding support arm frame, support roller assembly and support rod assembly to the plate rolling machine material support device, the problem of supporting the suspended plate end of the discharge side in the long-size arc plate rolling is solved, and a higher support length and a wider range of application is achieved, avoiding bending of the arc plate and ensuring the rolling quality.
Patent Information
- Application Number
- CN202421390503.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-18
AI Technical Summary
The existing three-roller rolling machine material support device cannot effectively support the suspended plate end of the discharge side of the long-sized arc plate, resulting in the plate drop and the curved arc plate plastic deformation.
A plate rolling machine material support device is designed. By adding a support arm frame, a support roller assembly and a support rod assembly on the basis of the support member, the hydraulic system and the support rod assembly can be used to support the suspended end of the arc plate on the discharge side.
The length of the supporting material and the scope of application of the supporting holder are improved, and the supporting holder is adjusted easily and quickly, avoiding bending of the arc plate and ensuring the quality of the roll.
Smart Images

Figure CN222643062U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of plate rolling machine equipment, in particular to a plate rolling machine supporting device. Background Art
[0002] During the construction of large cylindrical facilities such as deep-water multifunctional cylindrical protective devices, seabed suction anchors, and land storage tanks, due to the large diameter of the cylinder, it is necessary to splice multiple arc plates. In order to reduce the number of splicing and welding of arc plates on the cylinder and improve the construction efficiency of the facilities, plates with a length of 6 to 12 meters are generally used to roll arc plates. During the rolling process of such arc plates, it is necessary to support the suspended plates on the discharge side. At present, the supporting device configured for the existing three-roller plate rolling machine is mainly composed of a supporting wheel, a support arm, a cylinder, etc. The angle of the support arm is changed by the action of the cylinder, so that the steel plate is supported by the supporting wheel to complete the rolling of the steel plate.
[0003] However, this supporting device is only suitable for the rolling support of small and medium diameter cylinders, and cannot effectively support the suspended plate end on the discharge side of the long-specification arc plate rolling. Therefore, the supporting device configured in the existing plate rolling machine is not suitable for the arc plate rolling support of long-specification plates. When the plate is rolled, due to the effect of the plate's own weight, the suspended plate end on the discharge side often falls and causes bending plastic deformation.
[0004] Therefore, it is urgent to design a plate rolling machine supporting device to solve the problem of long-specification arc plate rolling mentioned above. Utility Model Content
[0005] In order to solve the technical problem mentioned in the background technology that the existing three-roller plate rolling machine supporting device cannot effectively support the suspended plate end on the discharge side of the long-specification arc plate, a plate rolling machine supporting device is provided to solve the problem of supporting the rolling of long-specification arc plates.
[0006] In order to achieve the above purpose, the specific technical scheme of the plate rolling machine supporting device of the utility model is as follows:
[0007] A material supporting device for a plate rolling machine comprises a plate rolling machine and a material supporting assembly, the material supporting assembly is rotatably connected to the plate rolling machine, the plate rolling machine is in contact with a plate through a roller sliding, one end of the plate extending out of the plate rolling machine is in contact with the material supporting assembly, a support arm is connected to the material supporting assembly, the end of the support arm away from the material supporting assembly is vertically connected to a supporting roller assembly, the end of the plate away from the material supporting assembly is in contact with the supporting roller assembly, the material supporting assembly drives the supporting roller assembly to rotate so that the plate is rolled into an arc plate, a support rod assembly is hinged on the support arm, the support rod assembly and the supporting roller assembly are symmetrically arranged, and the end of the support rod assembly away from the support arm is in contact with the ground.
[0008] Furthermore, the material supporting assembly includes a supporting wheel, a supporting arm and a cylinder. The cylinder and the supporting arm are both hinged to the plate rolling machine. The end of the cylinder away from the plate rolling machine is hinged to the supporting arm. The supporting arm is provided with a supporting wheel, and a plate is abutted against the supporting wheel.
[0009] Furthermore, two oil cylinders and two supporting arms are provided, and the two oil cylinders and the two supporting arms are hinged on the plate rolling machine. The two oil cylinders are hinged on the two supporting arms at one end away from the plate rolling machine, and the two supporting arms are provided with supporting wheels.
[0010] Furthermore, the support arm frame includes a support arm rod, a reinforcing rod and a top beam, the top beam is connected to the support arm rod, one end of the support arm rod away from the top beam is connected to the support arm, and the support arm rod is connected to the reinforcing rod.
[0011] Furthermore, two support arm rods are provided, and the two support arm rods are respectively connected to the support arms through flange connecting plates, a reinforcing rod is vertically provided between the two support arm rods, and axial rotating lifting ears are respectively connected to both ends of the top beam.
[0012] Furthermore, the supporting roller assembly includes a shaft roller, a bearing fixing seat and a bracket, the bracket is connected to the bearing fixing seat, the shaft roller is hinged on the bearing fixing seat, and the plate abuts against the shaft roller.
[0013] Furthermore, two groups of brackets are provided, and the two groups of brackets are respectively connected to the top beam and the support arm rod, and the two groups of brackets are respectively connected to the bearing fixing seats through flange connecting plates, and the shaft rollers are hinged between the bearing fixing seats.
[0014] Furthermore, the support rod assembly includes a support rod and a support rod base, the support rod base is hinged to the support rod, and the support rod is hinged to the top beam.
[0015] Furthermore, two support rods are provided, and secondary ear plates are respectively provided at both ends of the two support rods. The secondary ear plates at one end of the two support rods are respectively hinged to the two main ear plates arranged on the top beam, and the secondary ear plates at one end of the two support rods away from the top beam are respectively hinged to the main ear plates of the support rod base.
[0016] Furthermore, the secondary ear plates at both ends of the support rod are located on the same central axis, and the two main ear plates vertically arranged on the top beam and the two support arm rods are respectively located on the same central axis.
[0017] The plate rolling machine supporting device of the utility model has the following advantages:
[0018] Based on the supporting assembly on the discharge side of the plate rolling machine, the supporting assembly is technically improved, and a supporting unit is added, namely, a support arm, a supporting roller assembly and a supporting rod assembly, so that it can be combined with the original supporting device into a whole. When in use, the supporting roller assembly of the device is lifted up by the hydraulic jacking of the supporting assembly to abut against the arc plate, and the supporting rod assembly is used to support the suspended end of the arc plate on the discharge side. This device increases the supporting length and the applicable range of the support. The support adjustment is simple and quick. It is suitable for the arc plate rolling of long-specification plates with various curvatures. It can avoid the bending of the arc plate caused by the falling of the suspended plate end on the discharge side, and effectively ensure the rolling quality of the arc plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the structure of the support device of the plate rolling machine of the utility model;
[0020] Figure 2 It is a structural schematic diagram of the connection between the support arm frame, the supporting roller assembly and the support rod assembly of the plate rolling machine of the utility model;
[0021] Figure 3 This is a structural schematic diagram of a supporting assembly of a supporting device of a plate rolling machine of the utility model;
[0022] Figure 4 This is a schematic diagram of the structure of the support arm of the support device of the plate rolling machine of the utility model;
[0023] Figure 5 This is a structural schematic diagram of a supporting roller assembly of a support device of a plate rolling machine of the utility model;
[0024] Figure 6 It is a structural schematic diagram of the support rod assembly of the support device of the plate rolling machine of the utility model.
[0025] Description of the markings in the figure:
[0026] 1. Plate rolling machine; 2. Support assembly; 21. Support wheel; 22. Support arm; 23. Cylinder; 3. Support arm frame; 31. Support arm rod; 32. Reinforcement rod; 33. Top beam; 34. Axial rotating lifting lug; 4. Support roller assembly; 41. Axial roller; 42. Bearing fixing seat; 43. Bracket; 5. Support rod assembly; 51. Support rod; 52. Support rod base; 6. Main ear plate; 7. Secondary ear plate; 8. Flange connecting plate; 9. Arc plate. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.
[0028] Those skilled in the art will appreciate that, although some embodiments herein include certain features included in other embodiments but not other features, the combination of features of different embodiments is meant to be within the scope of the present invention and form different embodiments. For example, in the claims, any one of the claimed embodiments may be used in any combination.
[0029] Please refer to the attached Figure 1 To Attachment Figure 6 The utility model describes a support device for a plate rolling machine.
[0030] like Figure 1 As shown, the supporting device of the plate rolling machine in the utility model includes a plate rolling machine 1 and a supporting assembly 2, the supporting assembly 2 is rotatably connected to the plate rolling machine 1, the plate rolling machine 1 is in contact with a plate through roller sliding, the plate extends out of the plate rolling machine 1 and abuts against the supporting assembly 2, a support arm 3 is connected to the supporting assembly 2, the support arm 3 is vertically connected to a supporting roller assembly 4 at one end away from the supporting assembly 2, the plate abuts against the supporting roller assembly 4 at one end away from the supporting assembly, the supporting assembly 2 drives the supporting roller assembly 4 to rotate so that the plate is rolled into an arc plate 9, a support rod assembly 5 is hinged on the support arm 3, the support rod assembly 5 and the supporting roller assembly 4 are symmetrically arranged, and the support rod assembly 5 abuts against the ground at one end away from the support arm 3.
[0031] The present application is based on the support assembly 2 on the discharge side of the plate rolling machine 1, and through technical improvements on the support assembly 2, a support support unit is added, namely, a support arm 3, a support roller assembly 4 and a support rod assembly 5, so that it is combined with the original support device into a whole. When in use, the support roller assembly 4 of the device is lifted up by the hydraulic jacking of the support assembly 2 to raise it to abut against the arc plate 9, and the support rod assembly 5 is used to support the suspended end of the arc plate 9 on the discharge side. The present device increases the support length and the applicable range of the support. The support adjustment is simple and quick. It is suitable for the rolling of arc plates 9 of long specifications of plates with various curvatures. It can avoid the bending of the arc plate 9 caused by the falling of the suspended plate end on the discharge side, and effectively ensure the rolling quality of the arc plate 9.
[0032] Further, if Figure 1 and Figure 3As shown, the material supporting assembly 2 includes a supporting wheel 21, a supporting arm 22 and a cylinder 23. The cylinder 23 and the supporting arm 22 are both hinged to the plate rolling machine 1. The end of the cylinder 23 away from the plate rolling machine 1 is hinged to the supporting arm 22. The supporting arm 22 is provided with a supporting wheel 21, and a plate is abutted against the supporting wheel 21. There are two cylinders 23 and two supporting arms 22. The two cylinders 23 and the two supporting arms 22 are both hinged to the plate rolling machine 1. The ends of the two cylinders 23 away from the plate rolling machine 1 are respectively hinged to the two supporting arms 22, and the two supporting arms 22 are provided with supporting wheels 21.
[0033] In this embodiment, preferably, two oil cylinders 23 are arranged at intervals, and the two oil cylinders 23 are respectively hinged on the base of the plate rolling machine 1 through pins. The piston rods of the oil cylinders 23 are used to lift the supporting wheel 21 to rise and abut against the arc plate 9 for support.
[0034] The two support arms 22 are respectively hinged to the discharge port cross beam of the plate rolling machine 1 through pins. Preferably, the support arms 22 are located above the oil cylinder 23. The two support arms 22 are respectively hinged to the two oil cylinders 2 through pins at one end away from the cross beam of the plate rolling machine 1. At least two groups of supporting wheels 21 are provided on the two support arms 22. The supporting wheels 21 on the two support arms 22 are both in contact with arc plates 9.
[0035] Further, if Figure 1 , Figure 2 , Figure 4 and Figure 5 As shown, the arm frame 3 includes an arm rod 31, a reinforcing rod 32 and a top beam 33. The top beam 33 is connected to the arm rod 31. The end of the arm rod 31 away from the top beam 33 is connected to the arm 22. The reinforcing rod 32 is connected to the arm rod 31. There are two arm rods 31, and the two arm rods 31 are respectively connected to the arm 22 through the flange connecting plate 8. The reinforcing rod 32 is vertically arranged between the two arm rods 31. The two ends of the top beam 33 are respectively connected to the axial rotating ears 34; the roller is supported The component 4 includes a shaft roller 41, a bearing fixing seat 42 and a bracket 43. The bearing fixing seat 42 is connected to the bracket 43, and the shaft roller 41 is hinged on the bearing fixing seat 42. The plate abuts against the shaft roller 41. The bracket 43 is provided with two groups. The two groups of brackets 43 are respectively connected to the top beam 33 and the support arm 31. The two groups of brackets 43 are respectively connected to the bearing fixing seat 42 through a flange connecting plate 8, and the shaft roller 41 is hinged between the bearing fixing seats 42.
[0036] In this embodiment, preferably, the two support arm rods 31 are arranged in parallel, flange connecting plates 8 are respectively arranged at the top ends of the two support arms 22, the two support arm rods 31 are respectively connected to the support arms 22 through the flange connecting plates 8, the reinforcing rods 32 are vertically welded between the two support arm rods 31, and multiple reinforcing rods 32 can be provided, the top beam 33 is fixedly connected to the top ends of the two support arm rods 31, the top beam 33 and the upper side surfaces of the two support arm rods 31 are fixedly connected to the two groups of brackets 43, and the two ends of the top beam 33 are respectively provided with axial rotating ears 34.
[0037] Preferably, the distance between the two support arms 31 is the same as and matches the distance between the two support arms 22, and the axial rotating lifting ears 34 at both ends of the top beam 33 are symmetrically arranged for the lifting assembly of the device.
[0038] There are two bearing fixing seats 42 and two brackets 43, which are matched with the shaft roller 41. The upper end of the bracket 43 is provided with a flange connecting plate 8, and the shaft roller 41 is installed on the bearing fixing seat 42. The bearing fixing seat 42 is installed on the flange connecting plate 8 by bolts, and the lower end of the bracket 43 is respectively fixed to the support arm rod 31 and the top beam 33.
[0039] Further, if Figure 1 and Figure 6 As shown, the support rod assembly 5 includes a support rod 51 and a support rod base 52, the support rod base 52 is hinged on the support rod 51, and the support rod 51 is hinged on the top beam 33; there are two support rods 51, and secondary ear plates 7 are respectively provided at both ends of the two support rods 51, and the secondary ear plates 7 at one end of the two support rods 51 are respectively hinged to the two main ear plates 6 arranged on the top beam 33, and the secondary ear plates 7 at one end of the two support rods 51 away from the top beam 33 are respectively hinged to the main ear plates 6 of the support rod base 52; the secondary ear plates 7 at both ends of the support rod 51 are located on the same central axis, and the two main ear plates 6 vertically arranged on the top beam 33 and the two support arm rods 31 are respectively located on the same central axis.
[0040] In this embodiment, two secondary ear plates 7 connecting the top beam 33 and the support base 52 are respectively provided at both ends of the support rod 51 and are on the same central axis. The support base 52 is provided with a main ear plate 6 connected to the support rod 51. The two ends of the support rod 51 are pin-connected with the top beam 33 and the support base 52 by bolts.
[0041] Preferably, the secondary ear plates 7 at both ends of the support rod 51 are connected to the main ear plates 6 on the top beam 33 and the support rod base 52 by a transition fit under the action of bolt tightening, so that their rotation is slightly restricted; after the support rod 51 is supported in place, the support rod base 52 is temporarily fixed to the ground or the laid steel plate surface on the discharge side of the plate rolling machine 1 by temporary measures.
[0042] Two main ear plates 6 hinged to the support rod assembly 5 are symmetrically arranged on the lower side of the top beam 33 ; the two main ear plates 6 on the lower side of the top beam 33 are vertically arranged perpendicular to the axis of the top beam 33 , and are respectively arranged on the same central axis as the two support arm rods 31 .
[0043] The combination and working principle of the support device of the plate rolling machine in the utility model are as follows:
[0044] 1. Using the axial rotating lifting lug 34 and human cooperation, firstly, the support rod 51 and the support rod base 52, and the support rod 51 and the top beam 33 are bolted and pinned together in sequence through the main lug plate 6 and the secondary lug plate 7; then, the support arm rod 31 and the support arm 22 are bolted and assembled together through the flange connection plate 8;
[0045] 2. When the arc plate 9 is rolled, the support height is calculated according to its rolling arc, and the hydraulic system of the support assembly 2 on the discharge side is started. The piston rod of the oil cylinder 23 is hydraulically lifted, so that the shaft roller 41 of the device is lifted up to the position and abuts against the outer side of the plate, and then the support rod 51 is used to assist in supporting the top beam 33 of the support arm 3. When the plate rolling machine rotates forward and reversely for rolling, the shaft roller 41 rotates with the plate and supports the arc plate 9 to avoid the bending of the arc plate 9 caused by the falling of the suspended plate end, ensuring that the rolling process is not affected by the falling of the plate end, and realizing effective support of the arc plate 9 on the discharge side;
[0046] 3. When the arc plate 9 needs to be rolled multiple times to reach the required curvature, the arc radius of the arc plate 9 will change continuously, and the shaft roller 41 also needs to change the height under the continuous action of the cylinder 23 and always maintain contact with the arc plate 9. At the same time, the support rod 51 also needs to adjust the support angle at any time.
[0047] Based on the support device of the plate rolling machine, the utility model improves the support component 2 on the basis of the support component on the discharge side of the plate rolling machine 1, and adds a support support unit, namely, the support arm 3, the support roller component 4 and the support rod component 5, so that it is combined with the original support device into a whole. When in use, the support roller component 4 of the device is lifted up by the hydraulic jacking of the support component 2 to abut against the arc plate 9, and the support rod component 5 is used to support the suspended end of the arc plate 9 on the discharge side. The device increases the support length and the applicable range of the support. The support adjustment is simple and quick. It is suitable for the rolling of arc plates 9 of long specifications of plates with various curvatures 9. It can avoid the bending of the arc plate 9 caused by the falling of the suspended plate end on the discharge side, and effectively ensure the rolling quality of the arc plate 9.
[0048] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the claims of the present invention.
Claims
1. A plate rolling machine supporting device, characterized in that: It includes a plate rolling machine and a supporting assembly, which is rotatably connected to the plate rolling machine, and the plate rolling machine is in contact with the plate through roller sliding, and one end of the plate extending out of the plate rolling machine is in contact with the supporting assembly, and a support arm is connected to the supporting assembly, and the end of the support arm away from the supporting assembly is vertically connected to a supporting roller assembly, and the end of the plate away from the supporting assembly is in contact with the supporting roller assembly, and the supporting assembly drives the supporting roller assembly to rotate so that the plate is rolled into an arc plate, and a support rod assembly is hinged on the support arm, and the support rod assembly and the supporting roller assembly are symmetrically arranged, and the end of the support rod assembly away from the support arm is in contact with the ground.
2. The plate rolling machine supporting device according to claim 1, characterized in that: The material supporting assembly includes a supporting wheel, a supporting arm and an oil cylinder. The oil cylinder and the supporting arm are both hinged on the plate rolling machine. The end of the oil cylinder away from the plate rolling machine is hinged on the supporting arm. The supporting arm is provided with a supporting wheel, and a plate is abutted on the supporting wheel.
3. The plate rolling machine supporting device according to claim 2, characterized in that: There are two oil cylinders and two supporting arms, and the two oil cylinders and the two supporting arms are hinged on the plate rolling machine. One end of the two oil cylinders away from the plate rolling machine is respectively hinged on the two supporting arms, and the two supporting arms are provided with supporting wheels.
4. The plate rolling machine supporting device according to claim 1, characterized in that: The support arm frame comprises a support arm rod, a reinforcing rod and a top beam, the top beam is connected to the support arm rod, one end of the support arm rod away from the top beam is connected to the support arm, and the support arm rod is connected with the reinforcing rod.
5. The plate rolling machine supporting device according to claim 4, characterized in that: Two support arm rods are provided, and the two support arm rods are respectively connected to the support arms through flange connecting plates. A reinforcing rod is vertically arranged between the two support arm rods, and both ends of the top beam are respectively connected with axial rotating lifting ears.
6. The plate rolling machine supporting device according to claim 1, characterized in that: The supporting roller assembly comprises a shaft roller, a bearing fixing seat and a bracket, the bracket is connected with the bearing fixing seat, the shaft roller is hinged on the bearing fixing seat, and the plate abuts against the shaft roller.
7. The plate rolling machine supporting device according to claim 6, characterized in that: There are two groups of brackets, which are respectively connected to the top beam and the support arm rod. The two groups of brackets are respectively connected to the bearing fixing seats through flange connecting plates, and shaft rollers are hinged between the bearing fixing seats.
8. The plate rolling machine supporting device according to claim 1, characterized in that: The support rod assembly comprises a support rod and a support rod base, wherein the support rod base is hinged to the support rod, and the support rod is hinged to the top beam.
9. The plate rolling machine supporting device according to claim 8, characterized in that: There are two support rods, and secondary ear plates are respectively provided at both ends of the two support rods. The secondary ear plates at one end of the two support rods are respectively hinged to the two main ear plates arranged on the top beam, and the secondary ear plates at one end of the two support rods away from the top beam are respectively hinged to the main ear plates of the support rod base.
10. The plate rolling machine supporting device according to claim 9, characterized in that: The secondary ear plates at both ends of the support rod are located on the same central axis, and the two main ear plates vertically arranged on the top beam and the two support arm rods are respectively located on the same central axis.