Connector welding jig
By designing a welding fixture for connecting wires and connectors, precise limits and constraints are achieved using components such as bottom plates, movable pads and clamping pads, the problem of inaccurate fixation of connectors and conductors in automatic welding is solved, and welding efficiency and quality is improved.
Patent Information
- Application Number
- CN202420966179.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-25
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2035-02-25
AI Technical Summary
During automatic welding, the position of the connector and the wire is not fixed accurately, resulting in the relative position between the connector and the connector during welding, which affects the welding efficiency and quality.
A joint head welding fixture is designed, including components such as base plate, movable pad plate, inlay groove, insertion rod, positioning concave plate, spring pin and clamping pad. Through the synergy of these components, precise limits and constraints on the connecting lines and connectors are achieved, thereby ensuring stable position during the welding process.
By precisely fixing the connecting wires and connectors, the accuracy and efficiency of welding operations are significantly improved, and quality problems caused by position changes during welding are avoided.
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Figure CN222643459U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of connecting wire processing, in particular to a connecting head welding jig. Background Art
[0002] In the circuit connection inside the electronic device, in order to facilitate the fixed connection of the connecting wire, a terminal, i.e., a connector, is often welded on both ends of the connecting wire. The welding currently adopted is the manual soldering method, which is inefficient and has been replaced by automatic soldering equipment. However, when performing automatic soldering, there is a problem of inaccurate fixation of the position of the connector and the wire, and during welding, the relative position between the connecting wire and the connector is prone to change. Utility Model Content
[0003] The utility model provides a connector welding jig to solve the above-mentioned deficiencies of the prior art, can accurately fix the connecting wire and the connector, so as to facilitate automatic welding operation, and has strong practicality.
[0004] In order to achieve the purpose of this utility model, the following technologies are proposed:
[0005] A connector welding fixture includes a bottom plate, which is in a rectangular structure. Both ends of the bottom plate are provided with movable pads, and the movable pads are provided with a plurality of embedded grooves. The embedded grooves can limit and constrain the connector, thereby preventing the connector from moving during the welding process. Waist-shaped holes are provided on both sides of the movable pad, and a plug rod is inserted into the waist-shaped holes. A positioning concave plate is sleeved on the movable pad, and the transverse section of the positioning concave plate is located on the upper side of the movable pad. Both ends of the positioning concave plate are provided with spring pins, and the outer end of the spring pin is sleeved with a spring. The inner end of the spring is provided with an inner pressure plate, and the plug rod is provided at the lower end of the inner pressure plate. The positioning concave plate can not only limit the upper side of the connector to prevent the connector from moving during welding, but also limit the inner end of the connecting line, thereby facilitating the subsequent welding operation.
[0006] Furthermore, in order to adapt to the welding operations between connecting wires and connectors of different lengths, a pair of movable holes are respectively opened at both ends of the base plate, and a movable pin is passed through the movable hole. The lower end of the movable pin is sleeved with a tensioning spring, and the upper end of the tensioning spring is provided with a washer. The washer is sleeved on the movable pin, and the washer is located on the lower side of the base plate. The upper end of the movable pin is passed through the movable pad, and the upper end of the movable pin is rotatably provided with a concave part, and the upper end of the concave part is provided with a rotating rod.
[0007] Furthermore, in order to facilitate the positioning of the movable pad by rotating the concave piece, the lower end of the concave piece is formed into an arc-shaped structure.
[0008] Furthermore, in order to ensure the limiting effect on the connector, the inner end of the embedded groove is set as a circular groove, and a clamping groove is provided on the circumference of the circular groove.
[0009] Furthermore, in order to further limit and constrain the connecting line, a clamping pad is provided at the inner end of the movable pad plate, and a plurality of lower semicircular grooves are formed in the upper end of the clamping pad. A hinge is installed at one end of the clamping pad, and a clamping upper plate is provided at the other end of the hinge. A plurality of upper semicircular grooves are formed on the lower wall of the clamping upper plate, and there is a one-to-one correspondence between the upper semicircular grooves and the lower semicircular grooves. The upper semicircular grooves and the lower semicircular grooves can improve the constraining effect on the connecting line.
[0010] Furthermore, in order to lock the other end of the clamping upper plate, a convex plate is provided at the other end of the clamping upper plate, a movable hole is opened on the convex plate, a pull pin is passed through the movable hole, a top spring is sleeved on the upper end of the pull pin, the top spring is located on the upper side of the convex plate, a chuck is provided at the lower end of the pull pin, a locking convex is provided at the other end of the clamping pad, a U-shaped groove is opened at the outer end of the locking convex, and the pull pin is passed through the U-shaped groove.
[0011] The advantages of the above technical solution are:
[0012] The utility model can constrain and limit the connection wire and the connection head, and facilitates the welding operation of the connection wire and the connection head through the constraint and limitation. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below with reference to the accompanying drawings.
[0014] Figure 1 The three-dimensional structure of one embodiment is shown Figure 1 .
[0015] Figure 2 An enlarged view of A is shown.
[0016] Figure 3 The three-dimensional structure of one embodiment is shown Figure 2 .
[0017] Figure 4 The three-dimensional structure of one embodiment is shown Figure 3 .
[0018] Figure 5 An enlarged view of B is shown. DETAILED DESCRIPTION
[0019] like Figure 1~Figure 5As shown, a connector welding fixture comprises a bottom plate 1, which is a rectangular structure. A pair of movement holes 10 are respectively opened at both ends of the bottom plate 1, and a movable through pin 2 is inserted in the movement hole 10. A tension spring 20 is sleeved on the lower end of the movable through pin 2, and a washer 21 is provided on the upper end of the tension spring 20. The washer 21 is sleeved on the movable through pin 2, and the washer 21 is located on the lower side of the bottom plate 1. A concave piece 23 is rotatably provided on the upper end of the movable through pin 2, and a rotating rod 24 is provided on the upper end of the concave piece 23, and the lower end of the concave piece 23 is an arc-shaped structure.
[0020] Both ends of the bottom plate 1 are provided with movable pads 25 , the upper ends of the movable through pins 2 are passed through the movable pads 25 , and the movable pads 25 are provided with a plurality of embedded grooves, the inner ends of the embedded grooves are circular grooves 26 , and the peripheral sides of the circular grooves 26 are provided with clamping grooves 27 .
[0021] Waist-shaped holes 28 are opened on both sides of the movable pad 25, and insert rods are inserted into the waist-shaped holes 28. A positioning concave plate 3 is sleeved on the movable pad 25. The transverse section of the positioning concave plate 3 is located on the upper side of the movable pad 25. Spring pins 30 are respectively provided at both ends of the positioning concave plate 3. A spring 31 is sleeved on the outer end of the spring pin 30, and an inner pressure plate 32 is provided on the inner end of the spring 31. The insert rod is arranged at the lower end of the inner pressure plate 32.
[0022] The inner end of the movable pad 25 is provided with a clamping pad 4, and the upper end of the clamping pad 4 is openly formed with a plurality of lower semicircular grooves. A hinge 40 is installed at one end of the clamping pad 4, and a clamping upper plate 41 is provided at the other end of the hinge 40. The lower wall of the clamping upper plate 41 is provided with a plurality of upper semicircular grooves, and the upper semicircular grooves and the lower semicircular grooves are in a one-to-one correspondence. A convex plate 42 is provided at the other end of the clamping upper plate 41, and a moving hole 43 is provided on the convex plate 42. A pull pin 44 is inserted into the moving hole 43. The upper end of the pull pin 44 is sleeved with an upper spring 46, and the upper spring 46 is located on the upper side of the convex plate 42. A chuck 47 is provided at the lower end of the pull pin 44. A clamping protrusion 48 is provided at the other end of the clamping protrusion 48. A U-shaped clamping groove 49 is provided at the outer end of the clamping protrusion 48, and the pull pin 44 is inserted into the U-shaped clamping groove 49.
[0023] When operating this embodiment, the connection head is generally positioned first, the connection line is positioned secondly, and the welding operation is finally performed.
[0024] More specifically, the operator first adjusts the spacing between the movable pads 25 according to the length of the connected line. During the adjustment, the concave part 23 is rotated by the rotating rod 24, and the force of the concave part 23 on the movable pad 25 is canceled by the rotation of the concave part 23, and then the position of the movable pad 25 is adjusted. After the adjustment is completed, the concave part 23 is rotated again so that its lower end acts on the movable pad 25, and at this time the tensioning spring 20 is in a compressed state, and provides a preload through the elastic force provided by it.
[0025] The operator then places the connector into the embedded groove.
[0026] The operator then overlaps the exposed section of the connecting wire over the weld on the connector.
[0027] Then the operator sets the positioning concave plate 3 on the movable pad 25 , inserts the insertion rod into the waist-shaped hole 28 , and positions the connecting wire and the connector through the transverse section of the positioning concave plate 3 .
[0028] Then the operator rotates the clamping upper plate 41 to position the clamping upper plate 41 and the clamping pad 4 for the connecting wire. After rotation, the lower end of the pull pin 44 is inserted into the U-shaped slot 49, thereby connecting and fixing the clamping upper plate 41 and the clamping pad 4 through the pull pin 44. After completion, the welding operation between the connecting wire and the connecting head is performed through welding equipment.
[0029] The above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Obviously, those skilled in the art can make various changes and modifications to the utility model without departing from the spirit and scope of the utility model. Thus, if these modifications and variations of the utility model fall within the scope of the claims of the utility model and their equivalents, the utility model is also intended to include these modifications and variations.
Claims
1. A connector welding jig, characterized in that: It comprises a bottom plate (1), wherein the bottom plate (1) is in a rectangular structure; Both ends of the bottom plate (1) are respectively provided with movable pads (25), and the movable pads (25) are provided with a plurality of embedded grooves; The movable pad (25) has waist-shaped holes (28) on both sides, and an insertion rod is inserted into the waist-shaped holes (28). A positioning concave plate (3) is sleeved on the movable pad (25), and the transverse section of the positioning concave plate (3) is located on the upper side of the movable pad (25). Spring pins (30) are respectively provided at both ends of the positioning concave plate (3), and a spring (31) is sleeved on the outer end of the spring pin (30). An inner pressure plate (32) is provided at the inner end of the spring (31), and the insertion rod is arranged at the lower end of the inner pressure plate (32).
2. The connector welding jig according to claim 1, characterized in that: A pair of movement holes (10) are respectively formed at two ends of the bottom plate (1); A movable through pin (2) is inserted into the movement hole (10), a tension spring (20) is sleeved on the lower end of the movable through pin (2), a washer (21) is provided on the upper end of the tension spring (20), the washer (21) is sleeved on the movable through pin (2), the washer (21) is located on the lower side of the bottom plate (1), the upper end of the movable through pin (2) is inserted into the movable backing plate (25), the upper end of the movable through pin (2) is rotatably provided with a concave piece (23), and the upper end of the concave piece (23) is provided with a rotating rod (24).
3. The connector welding jig according to claim 2, characterized in that: The lower end of the concave member (23) is in an arc-shaped structure.
4. The connector welding jig according to claim 1, characterized in that: The inner end of the embedded groove is a circular groove (26), and a clamping groove (27) is provided on the circumference of the circular groove (26).
5. The connector welding jig according to claim 1, characterized in that: A clamping pad strip (4) is provided at the inner end of the movable pad plate (25), and a plurality of lower semicircular grooves are formed in an open upper end of the clamping pad strip (4). A hinge (40) is installed at one end of the clamping pad strip (4), and a clamping upper plate (41) is provided at the other end of the hinge (40). A plurality of upper semicircular grooves are formed on the lower wall of the clamping upper plate (41), and the upper semicircular grooves are in a one-to-one correspondence with the lower semicircular grooves.
6. The connector welding jig according to claim 5, characterized in that: The other end of the clamping upper plate (41) is provided with a convex plate (42), a movable hole (43) is formed on the convex plate (42), a pull pin (44) is inserted into the movable hole (43), an upper end of the pull pin (44) is sleeved with an upper spring (46), the upper spring (46) is located on the upper side of the convex plate (42), a chuck (47) is formed at the lower end of the pull pin (44), and a clamping protrusion (48) is formed at the other end of the clamping pad strip (4), a U-shaped clamping groove (49) is formed at the outer end of the clamping protrusion (48), and the pull pin (44) is inserted into the U-shaped clamping groove (49).