Welding assembly for new energy exhaust pipe hook
By designing an automatic welding component for exhaust pipes of new energy vehicles, the problem of low efficiency caused by artificial positioning of existing welding equipment is solved, automatic loading, automatic welding and precise adjustment are achieved, and welding efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202420988838.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-05-09
AI Technical Summary
During the hook fixation process of the exhaust pipe of new energy vehicles, existing welding equipment needs to be positioned manually, resulting in low working efficiency.
A new energy exhaust pipe hook welding component is designed, including vibrating material tray, feeding channel, operating table and welding component. The welding components realize automatic preliminary and secondary adjustment of the welding head through the main adjustment plate, drive motor, screw, mobile plate and auxiliary cylinder, and realize automatic welding with the ultrasonic device.
The automatic loading and unloading welding operation of the workpiece is realized, and the welding head can accurately reach the designated position, improving welding efficiency and accuracy.
Smart Images

Figure CN222643486U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of new energy exhaust pipe hooks, and in particular to a welding assembly for new energy exhaust pipe hooks. Background Art
[0002] New energy vehicles refer to vehicles that use unconventional vehicle fuels as their power source (or use conventional vehicle fuels and new vehicle power devices), and integrate advanced technologies in vehicle power control and drive to form vehicles with advanced technical principles, new technologies, and new structures. New energy vehicles include pure electric vehicles, extended-range electric vehicles, hybrid vehicles, fuel cell electric vehicles, hydrogen engine vehicles, etc.
[0003] The exhaust pipe at the rear of a new energy vehicle needs to be fixed with a hook. The hook is small but has a great effect. It also needs to undergo multi-faceted processing operations before leaving the factory, among which welding is a more important step. General welding equipment is manually positioned, and the work efficiency is low. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a welding assembly for a new energy exhaust pipe hook, which has a simple structure and can realize automatic loading and welding operations of workpieces, and can also automatically unload materials. The welding head can reach the specified position more accurately after secondary adjustment, and the use effect is good.
[0005] In order to solve the above technical problems, the utility model provides a welding assembly for a new energy exhaust pipe hook, including a workbench, a vibrating material tray is arranged on the workbench, a feeding channel is arranged at the output end of the vibrating material tray, an operating table is arranged on one side of the feeding channel, and a welding assembly is arranged on one side of the operating table; the welding assembly includes a base plate, a support plate is arranged on the base plate, a main adjustment plate is arranged on the support plate, a driving motor is arranged on the main adjustment plate, a screw is arranged at the output end of the driving motor, moving rails are arranged on both sides of the screw, a moving plate is sleeved on the screw, both sides of the moving plate are arranged on the moving rails, an ultrasonic device is fixed on the moving plate, and auxiliary cylinders and welding heads are respectively arranged above and below the ultrasonic device, and the welding head corresponds to the operating table.
[0006] Furthermore, safety gratings are arranged on both sides of the workbench.
[0007] Furthermore, a pneumatic foot switch is provided at the bottom of the workbench.
[0008] Furthermore, the bottom of the workbench is provided with supporting feet and universal wheels around it.
[0009] Furthermore, a mounting plate is provided at one side of the operating table, a material discharge cylinder is provided on the mounting plate, and a material discharge channel is provided on the operating table corresponding to an output end of the material discharge cylinder.
[0010] Furthermore, a protective shell and an operation panel are arranged on the workbench.
[0011] Furthermore, a pull-out plate is provided on the side of the workbench, and a keyboard and mouse operating device is provided on the pull-out plate.
[0012] The beneficial effects of the utility model are as follows: when the device is used, the material to be welded is placed in the vibrating material tray, and the staff can start the operation setting program. After the setting is completed, it is started. The vibrating material tray is started to introduce the workpiece into the feeding channel and then into the operating table. At this time, the welding assembly is started. First, the driving motor on the main adjustment plate drives the screw to rotate. The screw and the moving plate are threadedly connected. Therefore, the rotational movement of the screw will become the linear movement of the moving plate on the moving track, thereby performing a preliminary height adjustment on the welding head, and then starting the auxiliary cylinder. The auxiliary cylinder drives the welding head up and down again for secondary adjustment with high precision. After the adjustment is completed, the ultrasonic device can be started to start the welding operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0014] Figure 2 It is a schematic diagram of adjusting the welding assembly of the utility model.
[0015] Figure 3 It is a schematic diagram of the structure of an operating table of the utility model.
[0016] Explanation of the numbers in the figure: 1. Workbench; 2. Vibrating material tray; 3. Loading channel; 4. Operating table; 41. Mounting plate; 42. Unloading cylinder; 43. Unloading channel; 5. Welding assembly; 51. Bottom plate; 52. Support plate; 53. Main adjustment plate; 54. Driving motor; 55. Screw; 56. Moving track; 57. Moving plate; 58. Ultrasonic device; 59. Auxiliary cylinder; 510. Welding head; 6. Safety grating; 7. Pneumatic foot switch; 8. Support foot; 9. Universal wheel; 10. Protective shell; 11. Operation panel; 12. Pull-out plate; 13. Keyboard and mouse operation equipment; 14. Front sensor; 15. Rear sensor. DETAILED DESCRIPTION
[0017] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.
[0018] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0019] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0020] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0021] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0022] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.
[0023] Reference Figures 1 to 3 As shown, an embodiment of a welding assembly for a new energy exhaust pipe hook of the utility model comprises a workbench 1, on which a vibrating material tray 2 is arranged, a feeding channel 3 is arranged at the output end of the vibrating material tray 2, an operating table 4 is arranged on one side of the feeding channel 3, and a welding assembly 5 is arranged on one side of the operating table 4; the welding assembly 5 comprises a bottom plate 51, on which a supporting plate 52 is arranged, on which a main adjusting plate 53 is arranged, on which a driving motor 54 is arranged, a screw 55 is arranged at the output end of the driving motor 54, on which movable tracks 56 are arranged on both sides of the screw 55, a movable plate 57 is sleeved on the screw 55, and both sides of the movable plate 57 are arranged on the movable tracks 56, an ultrasonic device 58 is fixed on the movable plate 57, and an auxiliary cylinder 59 and a welding head 510 are respectively arranged above and below the ultrasonic device 58, and the welding head 510 corresponds to the operating table 4.
[0024] During use, the material to be welded is placed in the vibrating tray 2, and the staff can start the operation setting program. After the setting is completed, it is started. The vibrating tray 2 is started to introduce the workpiece into the loading channel 3 and then into the operating table 4. At this time, the welding assembly 5 is started. First, the driving motor 54 on the main adjustment plate 53 drives the screw 55 to rotate. The screw 55 and the moving plate 57 are threadedly connected. Therefore, the rotational movement of the screw 55 will become the linear movement of the moving plate 57 on the moving track 56, thereby performing a preliminary height adjustment on the welding head 510, and then starting the auxiliary cylinder 59. The auxiliary cylinder 59 drives the welding head 510 to move up and down again for secondary adjustment with high precision. After the adjustment is completed, the ultrasonic device 58 is started to start the welding operation.
[0025] Safety gratings 6 are arranged on both sides of the workbench 1 to play a role in safety protection; a pneumatic foot switch 7 is arranged at the bottom of the workbench 1; and supporting feet 8 and universal wheels 9 are arranged around the bottom of the workbench 1, which can be fixed or movable.
[0026] A mounting plate 41 is provided on one side of the operating table 4, and a material unloading cylinder 42 is provided on the mounting plate 41. A material unloading channel 43 is provided on the operating table 4 corresponding to the output end of the material unloading cylinder 42. After welding is completed, the material unloading cylinder 42 is started, and the material unloading cylinder 42 is started to push the material out of the operating table 4, and the material is unloaded through the material unloading channel 43.
[0027] A protective shell 10 and an operation panel 11 are provided on the workbench 1 to improve the overall safety; a pull-out plate 12 is provided on the side of the workbench 1, and a keyboard and mouse operation device 13 is provided on the pull-out plate 12 to facilitate the staff to write program control; a front sensor 14 is provided on the loading channel 3, and a rear sensor 15 is provided on the operation table 4, and the two sensors monitor the position of the workpiece in real time.
[0028] The above-described embodiments are only preferred embodiments for fully illustrating the present utility model, and the protection scope of the present utility model is not limited thereto. Equivalent substitutions or changes made by technicians in the technical field on the basis of the present utility model are all within the protection scope of the present utility model. The protection scope of the present utility model shall be subject to the claims.
Claims
1. A welding assembly for a new energy exhaust pipe hook, characterized in that: The invention comprises a workbench (1), wherein a vibrating material tray (2) is arranged on the workbench (1), a feeding channel (3) is arranged at the output end of the vibrating material tray (2), an operating table (4) is arranged on one side of the feeding channel (3), and a welding assembly (5) is arranged on one side of the operating table (4); The welding assembly (5) comprises a base plate (51), a support plate (52) is arranged on the base plate (51), a main adjustment plate (53) is arranged on the support plate (52), a driving motor (54) is arranged on the main adjustment plate (53), a screw rod (55) is arranged at the output end of the driving motor (54), movable tracks (56) are arranged on both sides of the screw rod (55), a movable plate (57) is sleeved on the screw rod (55), both sides of the movable plate (57) are arranged on the movable tracks (56), an ultrasonic device (58) is fixed on the movable plate (57), and an auxiliary cylinder (59) and a welding head (510) are arranged above and below the ultrasonic device (58), respectively, and the welding head (510) corresponds to the operating table (4).
2. The new energy exhaust pipe hook welding assembly according to claim 1, characterized in that: Safety gratings (6) are arranged on both sides of the workbench (1).
3. The new energy exhaust pipe hook welding assembly according to claim 1, characterized in that: A pneumatic foot switch (7) is provided at the bottom of the workbench (1).
4. The new energy exhaust pipe hook welding assembly according to claim 1, characterized in that: Support legs (8) and universal wheels (9) are arranged around the bottom of the workbench (1).
5. The new energy exhaust pipe hook welding assembly according to claim 1, characterized in that: A mounting plate (41) is provided on one side of the operating table (4), a material discharge cylinder (42) is provided on the mounting plate (41), and a material discharge channel (43) is provided on the operating table (4) at an output end corresponding to the material discharge cylinder (42).
6. The new energy exhaust pipe hook welding assembly according to claim 1, characterized in that: The workbench (1) is provided with a protective shell (10) and an operation panel (11).
7. The new energy exhaust pipe hook welding assembly according to claim 1, characterized in that: A pull-out plate (12) is provided on the side of the workbench (1), and a keyboard and mouse operating device (13) is provided on the pull-out plate (12).
8. The new energy exhaust pipe hook welding assembly according to claim 1, characterized in that: The feeding channel (3) is provided with a front sensor (14), and the operating table (4) is provided with a rear sensor (15).