Welding machine for processing bayonet type circular connector wire harness
By designing a welding machine for bayonet circular connector wire harness, the coordination of arc cover plate and snap ring and motor gear system is used to solve the problem that existing welding machines cannot fully weld the circular connector wire harness, and a more efficient welding process is achieved.
Patent Information
- Application Number
- CN202421340075.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-13
AI Technical Summary
Existing welding machines cannot fully weld the circular cross-section of the circular connector wiring harness, resulting in the need to be re-welded at the missing welding, affecting the welding efficiency of the staff.
A welding machine for wire harness processing of bayonet circular connectors is designed. By setting up a combination of arc cover plate and snap ring, the wire harness and the wire tube are connected as one, and through the coordination of the motor, the first gear and the second gear, the wire tube is driven to rotate slowly, and the welding joint completes the comprehensive welding of the wire harness joint.
Through the design of this device, the efficiency of staff welding of wire harness can be improved, comprehensive welding at wire harness joints can be ensured, and the occurrence of missing welding can be reduced.
Smart Images

Figure CN222643634U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of connector harness welding, in particular to a welding machine for processing bayonet-type circular connector harnesses. Background Art
[0002] Bayonet circular connector harness is a circular connector harness that uses a bayonet connection method. The bayonet connection is a standard locking type with the characteristics of fast connection speed and high security. The welding of the circular connector harness is a key step in the connector manufacturing process to ensure the stability and reliability of the connector.
[0003] When the current welding machine is in use, since the cross-section of the wire harness is circular, it is impossible to fully weld the circular cross-section of the wire harness. After the workers weld the wire harnesses, they need to re-weld the leaked parts, which will affect the workers' efficiency in welding the wire harnesses. For this reason, we propose a bayonet circular connector wire harness processing welding machine to solve the above problem. Utility Model Content
[0004] The utility model aims to provide a welding machine for processing a bayonet-type circular connector harness, so as to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A welding machine for processing bayonet-type circular connector harnesses, comprising a base plate, the upper surface of which is fixedly connected to two vertical plates, the right side of each of the vertical plates being rotatably connected to a wire tube, the outer surface of each of the wire tubes being fixedly connected to a first gear, two motors being installed on the upper surface of the base plate, the output end of each of the motors being fixedly connected to a second gear, an arc-shaped cover plate being arranged above each of the wire tubes, the outer surface of each of the arc-shaped cover plates being jointly clamped with a clamping ring with the outer surface of each wire tube, the upper surface of the base plate being fixedly connected to an L-shaped plate, and the bottom surface of the L-shaped plate being installed with a welding head.
[0007] In a further embodiment, a smoke exhaust pipe is fixedly embedded on the upper surface of the L-shaped plate, and a bottom end of the smoke exhaust pipe is fixedly connected to a smoke extraction tube.
[0008] In a further embodiment, a collection box is placed on the upper surface of the bottom plate, and the collection box is located directly below the ends of the two wire tubes that are close to each other.
[0009] In a further embodiment, a slot is provided on a side surface of the two vertical plates close to each other, a baffle is inserted into the two slots, and an observation frame is fixedly embedded on the front side of the baffle.
[0010] In a further embodiment, two stabilizing seats are fixedly connected to the bottom surface of the bottom plate.
[0011] In a further embodiment, each of the first gears is meshed with the second gear, and a diameter of each of the first gears is twice that of the second gear.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] The device cooperates with the arc cover plate and the clamping ring, and the arc cover plate can be pressed onto the wire tube by the clamping ring, so that the wire harness and the wire tube can be connected as one. The motor, the first gear, the second gear and the wire tube cooperate with each other, and since the diameter of the first gear is twice that of the second gear, when the motor drives the second gear to rotate, the first gear will drive the wire tube to rotate slowly, and the welding head can complete the comprehensive welding of the wire harness joint, thereby improving the welding efficiency of the wire harness by the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of a welding machine for processing bayonet-type circular connector wire harnesses.
[0015] Figure 2 The three-dimensional structural diagram of the front view of the wire tube of the welding machine used for processing the bayonet-type circular connector wire harness.
[0016] Figure 3 A schematic diagram of the three-dimensional structure of a side view of an L-shaped plate of a welding machine for processing bayonet-type circular connector harnesses.
[0017] In the figure: 1. bottom plate; 2. vertical plate; 3. wire tube; 4. first gear; 5. motor; 6. second gear; 7. L-shaped plate; 8. baffle; 9. observation frame; 10. collection box; 11. slot; 12. retaining ring; 13. arc-shaped cover plate; 14. welding head; 15. smoke pipe; 16. exhaust pipe; 17. stable seat. DETAILED DESCRIPTION
[0018] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-3 In the utility model, a bayonet-type circular connector harness processing welding machine comprises a bottom plate 1, two vertical plates 2 are fixedly connected to the upper surface of the bottom plate 1, and the right side of each vertical plate 2 is rotatably connected to a wire tube 3, and each wire tube 3 is in a hollow state. When the wire harness is long, the wire harness can be inserted into the wire tube 3, which is conducive to the rotation of the wire harness. The outer surface of each wire tube 3 is fixedly connected to a first gear 4, and two motors 5 are installed on the upper surface of the bottom plate 1. The output end of each motor 5 is fixedly connected to a second gear 6. Since the diameter of the first gear 4 is larger than that of the second gear 6, so the wire tube 3 will drive the wire harness to rotate slowly, which is beneficial to the welding of the wire harness. An arc-shaped cover plate 13 is arranged above each wire tube 3. The outer surface of each arc-shaped cover plate 13 and the outer surface of each wire tube 3 are jointly clamped with a clamping ring 12. The clamping ring 12 can be clamped on the arc-shaped cover plate 13 and the outside of the wire tube 3, so that the arc-shaped cover plate 13 can be fixed on the wire tube 3, so that the wire harness and the wire tube 3 can be connected as a whole. The upper surface of the bottom plate 1 is fixedly connected with an L-shaped plate 7, and the bottom surface of the L-shaped plate 7 is installed with a welding head 14. The welding of the wire harness can be completed by using the work of the welding head 14.
[0021] A smoke exhaust pipe 16 is fixedly embedded on the upper surface of the L-shaped plate 7, and the bottom end of the smoke exhaust pipe 16 is fixedly connected to a smoke exhaust pipe 15. A fan is installed inside the smoke exhaust pipe 15. When the fan is working, the welding smoke can be sucked into the smoke exhaust pipe 16, so that the smoke can be collected, which is convenient for the staff to centrally process the smoke.
[0022] A collecting box 10 is placed on the upper surface of the bottom plate 1. The collecting box 10 is located just below the end where the two wire tubes 3 are close to each other. The collecting box 10 can be used to collect solder dripping during welding, making it convenient for workers to handle the solder.
[0023] A slot 11 is provided on one side of the two vertical plates 2 that are close to each other, and a baffle 8 is inserted into the two slots 11. An observation frame 9 is fixedly embedded on the front of the baffle 8. The baffle 8 is snapped into the slot 11 to shield the welding position and provide protection for the staff, and the staff can observe the welding situation from the observation frame 9.
[0024] Two stabilizing seats 17 are fixedly connected to the bottom surface of the bottom plate 1 . The stabilizing seats 17 can be used to stably support the bottom plate 1 , thereby keeping the bottom plate 1 firm.
[0025] Each first gear 4 is meshed with the second gear 6, and the diameter of each first gear 4 is twice that of the second gear 6. The diameter of the first gear 4 is larger than that of the second gear 6, which can ensure that the first gear 4 drives the wire tube 3 to rotate slowly, thereby slowing down the rotation speed of the wire harness, which is beneficial to the welding of the wire harness.
[0026] The working principle of the utility model is: when in use, the wire harness to be welded can pass through the wire tube 3, and then the arc cover plate 13 is pressed onto the wire tube 3, and then the arc cover plate 13 is fixed with the clamping ring 12, and then the two motors 5 are started to work synchronously, the motor 5 will drive the second gear 6 to rotate, and at the same time the first gear 4 will rotate slowly, the two wire tubes 3 will drive the wire harness to rotate, and while rotating, the welding head 14 will complete the annular welding of the wire harness joint, and the wire harness joint can be fully welded, thereby improving the efficiency of the staff in welding the wire harness.
[0027] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0028] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A welding machine for processing a bayonet-type circular connector harness, characterized in that: The invention comprises a bottom plate (1), the upper surface of the bottom plate (1) is fixedly connected to two vertical plates (2), the right side surface of each vertical plate (2) is rotatably connected to a wire tube (3), the outer surface of each wire tube (3) is fixedly connected to a first gear (4), the upper surface of the bottom plate (1) is equipped with two motors (5), the output end of each motor (5) is fixedly connected to a second gear (6), an arc-shaped cover plate (13) is arranged above each wire tube (3), the outer surface of each arc-shaped cover plate (13) and the outer surface of each wire tube (3) are jointly clamped with a clamping ring (12), the upper surface of the bottom plate (1) is fixedly connected to an L-shaped plate (7), and the bottom surface of the L-shaped plate (7) is equipped with a welding head (14).
2. A welding machine for processing a bayonet-type circular connector harness according to claim 1, characterized in that: A smoke exhaust pipe (16) is fixedly embedded on the upper surface of the L-shaped plate (7), and the bottom end of the smoke exhaust pipe (16) is fixedly connected to a smoke extraction tube (15).
3. A welding machine for processing a bayonet-type circular connector harness according to claim 1, characterized in that: A collection box (10) is placed on the upper surface of the bottom plate (1), and the collection box (10) is located directly below the ends of the two wire tubes (3) that are close to each other.
4. A welding machine for processing a bayonet-type circular connector harness according to claim 1, characterized in that: A slot (11) is provided on a side surface of the two vertical plates (2) close to each other, a baffle (8) is inserted into the two slots (11), and an observation frame (9) is fixedly embedded on the front surface of the baffle (8).
5. A welding machine for processing a bayonet-type circular connector harness according to claim 1, characterized in that: Two stabilizing seats (17) are fixedly connected to the bottom surface of the bottom plate (1).
6. A welding machine for processing a bayonet-type circular connector harness according to claim 1, characterized in that: Each of the first gears (4) is meshed with the second gear (6), and the diameter of each of the first gears (4) is twice that of the second gear (6).