Extruder feeding device facilitating uniform mixing of agricultural film raw materials and color master batches

By designing an extruder loading device that facilitates mixing of agricultural film raw materials and color masterbatch, the uniform mixing of color masterbatch and raw materials is achieved by using the guide tube and umbrella cover structure, the color difference problem caused by inconsistent color masterbatch cutting speed is solved, and the color consistency of agricultural film color and uniformity of film quality are improved.

CN222645286UActive Publication Date: 2025-03-21SHANDONG DONGDA PLASTIC IND CO LTD
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Patent Information

Application Number
CN202420465034.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-11
Publication Date
2025-03-21
Estimated Expiration
2034-03-11

AI Technical Summary

Technical Problem

During the agricultural film production process, the cutting speed of the color masterbatch and the raw material is inconsistent, resulting in uneven distribution of the color masterbatch in the film, causing color difference problems and affecting the uniformity of the film quality.

Method used

An extruder loading device for facilitating mixing of agricultural film raw materials and color masterbatches is designed, including a first and second feeding mechanism and a mixing mechanism. Through the structure of the guide tube and umbrella cover, the uniform mixing of the masterbing and the raw materials is achieved, and the problem of inconsistent discharge speed is alleviated.

Benefits of technology

It effectively alleviates the color difference problem of agricultural film caused by inconsistent cutting speed, improves the consistency of film color, and ensures the uniformity of agricultural film quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an extruder feeding device convenient for uniformly mixing agricultural film raw materials and color master batches, which comprises a first feeding mechanism, a second feeding mechanism and a mixing mechanism, the first feeding mechanism comprises a first conveying auger, a color master batch hopper is connected outside a feeding port of the first conveying auger, and a material guide pipe is arranged below a discharging port of the first conveying auger. The second feeding mechanism comprises a second conveying auger used for feeding materials to the extruder, a raw material hopper is connected to the outside of a feeding port of the second conveying auger through a material mixing pipe, and a material guiding pipe is arranged in the center of the raw material hopper; the material mixing mechanism is arranged in the material mixing pipe and comprises a first umbrella cover arranged below the material guide pipe, the first umbrella cover is driven by a motor, the periphery of the lower end of the material guide pipe is connected with a second umbrella cover, a color master outlet is formed between the second umbrella cover and the first umbrella cover, and a raw material outlet is formed between the second umbrella cover and the material mixing pipe. According to the device, color masterbatch can be well dispersed in agricultural film raw materials, and the color consistency of agricultural films can be improved.
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Description

Technical Field

[0001] The utility model relates to the field of agricultural film production, in particular to an extruder feeding device which is convenient for mixing agricultural film raw materials and masterbatches. Background Art

[0002] The color of most agricultural greenhouse films is light blue, which is due to the addition of PE masterbatch (masterbatch) containing phthalocyanine blue dye during the production process of agricultural films. In the production of agricultural films, masterbatch is usually mixed with raw materials in advance, but because the masterbatch accounts for a small proportion and its specific gravity and size are different from the raw materials, the feeding speed of the two is different during production, which easily causes uneven distribution of masterbatch in the film, resulting in color difference problems and affecting the uniformity of film quality. Utility Model Content

[0003] In order to make up for the deficiencies of the prior art, the utility model provides an extruder feeding device which is convenient for mixing agricultural film raw materials and masterbatches, can better disperse the masterbatches in the agricultural film raw materials, and helps to improve the color consistency of the agricultural film.

[0004] The technical solution adopted by the utility model to solve the above technical problems is:

[0005] An extruder feeding device for facilitating mixing of agricultural film raw materials and masterbatches, comprising:

[0006] A first feeding mechanism, the first feeding mechanism comprising a first conveying auger, a feed port of the first conveying auger is externally connected to a masterbatch hopper, and a material guide pipe is provided below a discharge port of the first conveying auger;

[0007] A second feeding mechanism, the second feeding mechanism comprises a second conveying auger for feeding materials to the extruder, a feed port of the second conveying auger is connected to a raw material hopper via a mixing pipe, the guide pipe is vertically arranged at the center of the raw material hopper, and the lower end of the guide pipe extends to the mixing pipe;

[0008] A mixing mechanism is arranged in a mixing tube, and includes a first umbrella cover arranged below a material guide tube, the bottom of the first umbrella cover is connected to a motor, and the motor is fixed in the mixing tube through a first bracket, a second umbrella cover is connected to the outer periphery of the lower end of the material guide tube, and the edge of the second umbrella cover extends out of the edge of the first umbrella cover, a masterbatch outlet is formed between the second umbrella cover and the first umbrella cover, and a raw material outlet is formed between the second umbrella cover and the mixing tube; a protective shell is connected to the bottom periphery of the first umbrella cover, and a plurality of stirring teeth are distributed on the outer periphery of the protective shell.

[0009] Preferably, the stirring teeth are arranged obliquely downward.

[0010] Preferably, a closing discharge head is provided at the lower inner portion of the material guide tube.

[0011] Preferably, the material guide pipe is fixed to the raw material hopper via a second bracket.

[0012] The utility model adopts the above technical scheme, and has the advantages that: the extruder feeding device which is convenient for mixing the agricultural film raw material and the masterbatch, by arranging the first feeding mechanism and the second feeding mechanism respectively cooperating with the mixing mechanism, can better mix the masterbatch and the raw material at the extruder feed port, alleviates the color difference problem of the agricultural film caused by inconsistent feeding speed, helps to improve the color consistency of the film, and effectively guarantees the quality of the agricultural film. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a partial cross-sectional structural schematic diagram of one embodiment of the utility model;

[0014] Figure 2 for Figure 1 Schematic diagram of the enlarged structure of part A.

[0015] In the figure, 1, the first conveying auger, 2, the masterbatch hopper, 3, the material guide pipe, 4, the second conveying auger, 5, the mixing pipe, 6, the raw material hopper, 7, the first umbrella cover, 8, the motor, 9, the first bracket, 10, the second umbrella cover, 11, the protective shell, 12, the stirring teeth, 13, the closing discharge head, and 14, the second bracket. DETAILED DESCRIPTION

[0016] In order to clearly illustrate the technical features of the present invention, the present invention is described in detail below through specific implementation methods and in conjunction with the accompanying drawings.

[0017] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0018] like Figure 1-2 As shown, in this embodiment, the extruder feeding device for mixing the agricultural film raw material and the masterbatch comprises a first feeding mechanism, a second feeding mechanism and a mixing mechanism;

[0019] The first feeding mechanism comprises a first conveying auger 1, the feed port of the first conveying auger 1 is connected to a masterbatch hopper 2, and a guide pipe 3 is provided below the discharge port of the first conveying auger 1 to form a masterbatch discharge channel for separating the raw materials; the second feeding mechanism comprises a second conveying auger 4 for feeding the extruder, the feed port of the second conveying auger 4 is connected to a raw material hopper 6 through a mixing pipe 5, the guide pipe 3 is vertically arranged at the center of the raw material hopper 6 to ensure that the subsequent masterbatch can be evenly mixed into the raw material, and the lower end of the guide pipe 3 extends to the mixing pipe 5; the mixing The material mechanism is arranged in the mixing tube 5, which includes a first umbrella cover 7 arranged below the guide tube 3. The bottom of the first umbrella cover 7 is connected to a motor 8, and the motor 8 is fixed in the mixing tube 5 through a first bracket 9. The outer periphery of the lower end of the guide tube 3 is connected to a second umbrella cover 10, and the edge of the second umbrella cover 10 extends out of the edge of the first umbrella cover 7. A masterbatch outlet is formed between the second umbrella cover 10 and the first umbrella cover 7, and a raw material outlet is formed between the second umbrella cover 10 and the mixing tube 5. The bottom periphery of the first umbrella cover 7 is connected to a protective shell 11, and a plurality of stirring teeth 12 are distributed on the outer periphery of the protective shell 11.

[0020] During production, masterbatch is added to the masterbatch hopper 2, and the masterbatch feeding speed is controlled by the first conveying auger 1; raw materials are added to the raw material hopper 6, and the raw material feeding speed can be controlled by the second conveying auger 4. The material guide tube 3 is set to separate the raw materials so that the masterbatch is mixed with the raw materials only after it reaches a specific position, which alleviates the color difference problem caused by different feeding speeds. After the masterbatch reaches a certain position, the first umbrella cover 7 driven by the motor 8 can disperse the masterbatch to the periphery, and the second umbrella cover 10 is set in conjunction with the first umbrella cover 7, which will facilitate the masterbatch to be smoothly thrown into the peripheral raw materials by the first umbrella cover 7 to avoid masterbatch concentration. The stirring teeth 12 are set to further mix the masterbatch with the raw materials and avoid material blockage.

[0021] In one embodiment, the stirring teeth 12 are arranged to tilt downward, so that the material can be guided downward to avoid blockage during stirring.

[0022] In one embodiment, a closing discharge head 13 is provided at the lower inner portion of the guide tube 3 , so that the masterbatch can fall from the middle position and then be evenly dispersed to the periphery through the first umbrella cover 7 .

[0023] In one of the embodiments, the material guide tube 3 is fixed to the raw material hopper 6 by the second bracket 14. Compared with being fixed to the second conveying auger 4, the present application fixes in this way, so that the relative position of the first umbrella cover 7 and the material guide tube 3 will not change due to machine vibration and the like, which will be beneficial to ensure that the subsequent masterbatch is evenly dispersed by the first umbrella cover 7.

[0024] The above-mentioned specific implementation manner cannot be used as a limitation on the protection scope of the present utility model. For those skilled in the art, any replacement, improvement or change made to the implementation manner of the present utility model falls within the protection scope of the present utility model.

[0025] The matters not described in detail in the present invention are all known technologies to those skilled in the art.

Claims

1. An extruder feeding device for mixing agricultural film raw materials and masterbatches, characterized in that: include: A first feeding mechanism, the first feeding mechanism comprising a first conveying auger, a feed port of the first conveying auger is externally connected to a masterbatch hopper, and a material guide pipe is provided below a discharge port of the first conveying auger; A second feeding mechanism, the second feeding mechanism comprises a second conveying auger for feeding materials to the extruder, a feed port of the second conveying auger is connected to a raw material hopper via a mixing pipe, the guide pipe is vertically arranged at the center of the raw material hopper, and the lower end of the guide pipe extends to the mixing pipe; A mixing mechanism is arranged in a mixing tube, and includes a first umbrella cover arranged below a material guide tube, the bottom of the first umbrella cover is connected to a motor, and the motor is fixed in the mixing tube through a first bracket, a second umbrella cover is connected to the outer periphery of the lower end of the material guide tube, and the edge of the second umbrella cover extends out of the edge of the first umbrella cover, a masterbatch outlet is formed between the second umbrella cover and the first umbrella cover, and a raw material outlet is formed between the second umbrella cover and the mixing tube, and a protective shell is connected to the bottom periphery of the first umbrella cover, and a plurality of stirring teeth are distributed on the outer periphery of the protective shell.

2. The extruder feeding device for facilitating mixing of agricultural film raw materials and masterbatches according to claim 1, characterized in that: A closing discharge head is arranged at the lower inner part of the material guiding pipe.

3. The extruder feeding device for facilitating mixing of agricultural film raw materials and masterbatches according to claim 1, characterized in that: The stirring teeth are arranged obliquely downward.

4. The extruder feeding device for facilitating mixing of agricultural film raw materials and masterbatches according to claim 1, characterized in that: The material guiding pipe is fixed to the raw material hopper through a second bracket.

Citation Information

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