Broken bar alarm device

By designing a strip break alarm device and using the cooperation of pressure sensors and alarm lights to monitor and handle the disconnection of strips in the halogen-free flame retardant particles in real time, the material degradation and waste generation problems caused by strip breaks are solved, and the practicality and safety of production are improved.

CN222645311UActive Publication Date: 2025-03-21ZHEJIANG RANGER INNOVATIVE MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421424941.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-03-21
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

During the production process of halogen-free flame retardant pellets, the strips may be disconnected, resulting in the degradation of the unextruded material, affecting the material performance and increasing waste. It is difficult for the prior art to detect and deal with the strip break situation in a timely manner.

Method used

A broken bar alarm device is designed, including a contact alarm mechanism, a transmission mechanism, a height adjustment mechanism and a convenience moving mechanism. The device monitors the continuity of the strips in real time through the cooperation of pressure sensors and alarm lights, promptly reminds staff and stops production to prevent material degradation.

Benefits of technology

It effectively reduces material degradation and waste generation caused by broken strips, improves the practicality and safety of the production process, and ensures the quality of halogen-free flame-retardant particles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a broken bar alarm device, including mounting rack, contact alarm mechanism, transmission mechanism, height adjustment mechanism and convenient movement mechanism, contact alarm mechanism includes fixed axle, fixed axle is fixed connection in mounting rack inner side, fixed axle outside is provided with first limit wheel, the inside of first limit wheel is fixedly provided with pressure sensor. Through the arrangement of the contact alarm mechanism, materials need to be melted into strip-shaped objects, the strip-shaped objects are conveyed through the transmission mechanism and meanwhile are lapped on the pressure sensor in the first limiting wheel to be conveyed to the cutting equipment, and if the strip-shaped objects are broken, the strip-shaped objects cannot be lapped on the pressure sensor continuously; when a broken bar is broken, the pressure sensor starts the alarm lamp, the alarm lamp reminds a worker, the worker can stop the transmission mechanism through the stop button in time, the worker can handle the broken bar in time, and therefore waste is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of halogen-free flame-retardant particle production, in particular to a strip-break alarm device. Background Art

[0002] Halogen-free flame retardant particles are a type of plastic particles specially designed to improve the flame retardant properties of materials. These particles do not release halogen elements (such as chlorine, bromine, etc.) when burned, thereby reducing the generation of harmful gases and smoke; halogen-free flame retardant particles are widely used in electronics, electrical appliances, building materials, and transportation, meeting high requirements for environmental protection and safety.

[0003] During the production, the halogen-free flame retardant particles are extruded from the extruder die head through the melt blended materials to form continuous molten strips; the strips are cooled by a cooling water tank or an air cooling system to solidify; the cooled strips are cut into uniform particles by a pelletizer, and these particles are the final halogen-free flame retardant particles. Therefore, during the production process, the strips may break. If the breakage of the strips is not discovered in time, part of the material that has not been extruded in time may degrade, especially some sensitive polymer materials exposed to high temperature for too long, which will affect the performance of the material, increase waste and poor practicality; therefore, in order to solve the above problems, a broken strip alarm device is proposed. Utility Model Content

[0004] The utility model mainly solves the technical problems existing in the above-mentioned prior art and provides a broken bar alarm device.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a broken strip alarm device, including a mounting frame, a contact alarm mechanism, a transmission mechanism, a height adjustment mechanism and a movable mechanism, the contact alarm mechanism including a fixed shaft, the fixed shaft is fixedly connected to the inner side of the mounting frame, a first limiting wheel is arranged on the outside of the fixed shaft, a pressure sensor is fixedly installed on the inside of the first limiting wheel, a limiting ring is fixedly connected to the outside of the fixed shaft, a guide groove is provided on the upper surface of the mounting frame, an alarm light is fixedly installed on one side of the mounting frame, a stop button is installed on one side of the mounting frame, the stop button, the alarm light and the pressure sensor are electrically connected, the pressure sensor is electrically connected to the transmission mechanism, the alarm light can be turned off by pressing the stop button, and a strip of molten halogen-free flame retardant particles can be set on each first limiting wheel.

[0006] Preferably, the first limiting wheel is slidably connected to the fixed shaft, the limiting rings are arranged on both sides of the first limiting wheel, the first limiting wheel is limited by the limiting rings, and a plurality of pressure sensors are installed inside each first limiting wheel.

[0007] Preferably, the transmission mechanism includes a mounting groove, which is provided inside the mounting frame, a fixing rod is fixedly connected inside the mounting groove, a motor is fixedly installed on one end of the fixing rod, a reducer is fixedly connected to the output end of the motor, a rotating shaft is fixedly connected to the output end of the reducer, a second limiting wheel is fixedly connected to the outside of the rotating shaft, a rubber ring is fixedly connected to the inside of the second limiting wheel, a texture groove is provided on the surface of the rubber ring, one end of the rotating shaft is rotatably connected to the mounting frame, a plurality of second limiting wheels are fixed to the outside of each rotating shaft, and a plurality of texture grooves are provided on the surface of each rubber ring.

[0008] Preferably, the height adjustment mechanism includes a supporting leg, a setting groove is opened inside the supporting leg, a first electric push rod is fixedly installed inside the setting groove, an adjusting rod is fixedly connected to the upper end of the first electric push rod, the adjusting rod is arranged on the lower side of the mounting frame and fixedly connected to the mounting frame, the adjusting rod is slidably connected to the setting groove, and four height adjustment mechanisms are provided, which are respectively arranged at the four corners of the lower side of the mounting frame.

[0009] Preferably, the movable mechanism includes a hidden groove, which is opened inside the supporting leg. A second electric push rod is fixedly installed inside the hidden groove. The lower side of the second electric push rod is rotatably connected to a universal wheel, which is also arranged in the hidden groove. The second electric push rod can drive the universal wheel to move out of the hidden groove.

[0010] Preferably, a guide tube is fixedly connected to the lower side of the mounting frame, a valve is installed inside the guide tube, the guide tube is communicated with the inside of the mounting frame, and two guide tubes are provided, which are respectively arranged at two sides of the lower side of the mounting frame.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0012] 1. The utility model sets a contact alarm mechanism, which requires the material to be melted into strips. The strips are transported through the transmission mechanism and are also placed on the pressure sensor in the first limiting wheel to be transported to the cutting device. If the strip is broken, it will not continue to be placed on the pressure sensor. The pressure sensor will start the alarm light, and the alarm light will remind the staff so that the staff can stop the transmission mechanism in time through the stop button, so that the staff can deal with the broken strip in time, thereby reducing the generation of waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is a structural schematic diagram of the utility model in front view section;

[0016] Figure 3 It is a schematic diagram of the overall structure of the utility model viewed from above;

[0017] Figure 4 It is a schematic diagram of the structure of the utility model viewed from above.

[0018] In the figure: 1. mounting frame; 2. fixed shaft; 3. first limit wheel; 4. pressure sensor; 5. limit ring; 6. guide groove; 7. alarm light; 8. stop button; 9. mounting groove; 10. fixing rod; 11. motor; 12. reducer; 13. rotating shaft; 14. second limit wheel; 15. rubber ring; 16. texture groove; 17. supporting leg; 18. setting groove; 19. first electric push rod; 20. adjusting rod; 21. hidden groove; 22. second electric push rod; 23. universal wheel; 24. guide pipe; 25. valve. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-4, a broken strip alarm device comprises a mounting frame 1, a contact alarm mechanism, a transmission mechanism, a height adjustment mechanism and a movable mechanism, the contact alarm mechanism comprises a fixed shaft 2, the fixed shaft 2 is fixedly connected to the inner side of the mounting frame 1, a first limiting wheel 3 is arranged on the outside of the fixed shaft 2, a pressure sensor 4 is fixedly installed inside the first limiting wheel 3, a limiting ring 5 is fixedly connected to the outside of the fixed shaft 2, a guide groove 6 is opened on the upper surface of the mounting frame 1, an alarm light 7 is fixedly installed on one side of the mounting frame 1, a stop button 8 is installed on one side of the mounting frame 1, the stop button 8, the alarm light 7 and the pressure sensor 4 are electrically connected, the pressure sensor 4 is electrically connected to the transmission mechanism, the first limiting wheel 3 is slidably connected to the fixed shaft 2, and the limiting ring 5 is arranged on the first limiting wheel 3. On both sides of the limiting wheel 3, when producing halogen-free flame retardant particles, the material needs to be melted into strips first, and the strips need to be transported to the cutting equipment to be cut into halogen-free flame retardant particles. Before cutting, the strips are transported through the transmission mechanism, and the strips can be placed on the pressure sensor 4 in the first limiting wheel 3 and transported to the cutting equipment. If the strip is broken, the strip will not continue to be placed on the pressure sensor 4. The pressure sensor 4 will start the alarm light 7, and the alarm light 7 will remind the staff that the strip material is broken, so that the staff can stop the transmission mechanism in time through the stop button 8, so that the staff can deal with the broken strip in time, thereby reducing the generation of waste.

[0021] In one aspect of the present embodiment, after the material is melted into a strip, the spraying structure can be used to spray water to cool the strip. After cooling, the strip will rest on the rubber ring 15 provided in the second limiting wheel 14, and the motor 11 fixedly installed in the mounting groove 9 by the fixing rod 10 is started. The reducer 12 is also fixedly installed in the mounting groove 9. Through the coordination of the motor 11 and the reducer 12, the rotating shaft 13 can rotate slowly, thereby driving the second limiting wheel 14 to rotate to transport the strip. Through the coordination of the rubber ring 15 and the texture groove 16, the friction of the strip can be increased, so that the strip can be better transported and processed.

[0022] In one aspect of the present embodiment, when the height of the mounting frame 1 needs to be adjusted, the first electric push rod 19 fixedly installed in the setting groove 18 can be started to drive the adjusting rod 20 to slide in the setting groove 18, so that the adjusting rod 20 and the supporting leg 17 can be telescoped, thereby adjusting the height of the mounting frame 1, so that the mounting frame 1 can be adjusted to a suitable height to set a broken strip alarm for the strips melted from the material. When the device needs to be moved a short distance or adjusted in direction, the second electric push rod 22 can be started to drive the universal wheel 23 to move out of the hidden groove 21 and lift the supporting leg 17, so that the mounting frame 1 can be pushed or the mounting frame 1 can be rotated to move the device a short distance or adjust the direction, making the device more convenient when moving a short distance or adjusting the direction.

[0023] In one aspect of the present embodiment, when the material is melted into a strip, there will be a certain temperature, and a spraying structure can be used to spray water to physically cool down the strip. The spraying structure can be installed on the upper side of the mounting frame 1, so that the sprayed water can be collected by the mounting frame 1. When the collected water needs to be transported away, the valve 25 can be opened to allow the collected water to flow out through the guide pipe 24. The water used to physically cool the strip can be collected and recycled, thereby reducing the waste of resources.

[0024] Working principle of the utility model: when the broken strip alarm device is in use, after the material is melted into a strip, the spray structure can spray water to cool the strip. After cooling, the strip will be placed on the rubber ring 15 set in the second limiting wheel 14, and the motor 11 fixedly installed in the mounting groove 9 through the fixing rod 10 is started. The reducer 12 is also fixedly installed in the mounting groove 9. Through the arrangement of the motor 11 and the reducer 12, the rotating shaft 13 can be rotated slowly, thereby driving the second limiting wheel 14 to rotate to transport the strip. At the same time, when the strip is transported, the strip will also be placed on The pressure sensor 4 in the first limiting wheel 3 makes the pressure sensor 4 contact with the strip, and when the strip is conveyed, the first limiting wheel 3 will slide outside the fixed shaft 2. If the strip is broken, the strip will not continue to be placed on the pressure sensor 4 and contact the pressure sensor 4. The pressure sensor 4 will start the alarm light 7, and the alarm light 7 will remind the staff that the strip material is broken, so that the staff can stop the motor 11 in time through the stop button 8, so that the broken material can be dealt with in time. In this solution, all electrical equipment is powered by an external power supply.

[0025] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A broken bar alarm device, comprising a mounting frame (1), a contact alarm mechanism, a transmission mechanism, a height adjustment mechanism and a convenient moving mechanism, characterized in that: The contact alarm mechanism comprises a fixed shaft (2), the fixed shaft (2) is fixedly connected to the inner side of the mounting frame (1), a first limiting wheel (3) is arranged outside the fixed shaft (2), a pressure sensor (4) is fixedly installed inside the first limiting wheel (3), a limiting ring (5) is fixedly connected to the outer side of the fixed shaft (2), a guide groove (6) is provided on the upper surface of the mounting frame (1), an alarm light (7) is fixedly installed on one side of the mounting frame (1), a stop button (8) is installed on one side of the mounting frame (1), the stop button (8), the alarm light (7) and the pressure sensor (4) are electrically connected, and the pressure sensor (4) is electrically connected to the transmission mechanism.

2. The broken wire alarm device according to claim 1, characterized in that: The first limiting wheel (3) is slidably connected to the fixed shaft (2), and the limiting rings (5) are arranged on both sides of the first limiting wheel (3).

3. The broken wire alarm device according to claim 1, characterized in that: The transmission mechanism comprises a mounting groove (9), wherein the mounting groove (9) is arranged inside the mounting frame (1), a fixing rod (10) is fixedly connected inside the mounting groove (9), a motor (11) is fixedly installed at one end of the fixing rod (10), a reducer (12) is fixedly connected to the output end of the motor (11), a rotating shaft (13) is fixedly connected to the output end of the reducer (12), a second limiting wheel (14) is fixedly connected to the outside of the rotating shaft (13), a rubber ring (15) is fixedly connected to the inside of the second limiting wheel (14), a texture groove (16) is arranged on the surface of the rubber ring (15), and one end of the rotating shaft (13) is rotatably connected to the mounting frame (1).

4. The broken wire alarm device according to claim 1, characterized in that: The height adjustment mechanism comprises a support leg (17), a setting groove (18) is provided inside the support leg (17), a first electric push rod (19) is fixedly installed inside the setting groove (18), an adjustment rod (20) is fixedly connected to the upper end of the first electric push rod (19), the adjustment rod (20) is arranged on the lower side of the mounting frame (1) and is fixedly connected to the mounting frame (1), and the adjustment rod (20) is slidably connected to the setting groove (18).

5. The broken wire alarm device according to claim 4, characterized in that: The movable mechanism comprises a hidden groove (21), wherein the hidden groove (21) is arranged inside the supporting leg (17), a second electric push rod (22) is fixedly installed inside the hidden groove (21), and a universal wheel (23) is rotatably connected to the lower side of the second electric push rod (22).

6. The broken wire alarm device according to claim 1, characterized in that: A flow guide pipe (24) is fixedly connected to the lower side of the mounting frame (1), and a valve (25) is installed inside the flow guide pipe (24).