Double-airbag air suspension assembly for new energy heavy truck

By using soft connection cover and compressive components in the dual airbag air suspension of new energy heavy trucks, the problem of airbag being damaged by cargo gravity when not inflated is solved, and better vibration damping and service life are achieved.

CN222645741UActive Publication Date: 2025-03-21QINGDAO FANGZHENG MACHINERY GRP
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Patent Information

Application Number
CN202421523232.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-03-21
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

The existing dual airbag air suspension is easily damaged by gravity pressure of new energy heavy trucks without inflation, resulting in reduced vibration damping and rigidity, and creases at the bottom of the airbag, shortening its service life.

Method used

A dual airbag air suspension assembly for new energy heavy trucks was designed, using soft connection covers and compressive components to enhance the protection and support capabilities of the airbags. The soft connection cover is elastically deployed outside the airbag through a built-in spring cover to prevent dust and aqueous solution from entering; the compressive components include an inflatable airbag and an upper airbag, which supports the bottom end of the airbag after inflation to reduce crease and wear.

Benefits of technology

It effectively prevents the airbag from being damaged by cargo gravity when it is not inflated, maintains the vibration damping and rigidity of the air suspension, and extends the service life of the airbag.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the related technical field of double-air-bag air suspensions, in particular to a double-air-bag air suspension assembly for a new energy heavy truck, which comprises a new energy heavy truck cross beam, double-air-bag fixing frames, a heavy truck frame and an anti-breakage fixing component, the double-air-bag fixing frames are fixed on the periphery of the new energy heavy truck cross beam in a threaded manner, and the anti-breakage fixing component is fixed on the double-air-bag fixing frames. According to the utility model, when the four double airbags reciprocate each time, the upper airbag and the inflatable airbag can be elastically supported at the bottom of the upper airbag and the inflatable airbag, and the softness of the upper airbag and the inflatable airbag can be greatly improved. The double-airbag base is prevented from directly colliding with the exteriors of the four double airbags, folding creases of the four double airbags are reduced, the double airbags are prevented from being shrunk and abraded in the take-off and landing process each time, the upper airbag and the inflatable airbag avoid the bottom shrinking creases of the double airbags, and the service life of the four double airbags is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field related to double-airbag air suspension, in particular to a double-airbag air suspension assembly for a new energy heavy truck. Background Art

[0002] New energy heavy-duty trucks adopt a four-airbag suspension structure, and the four airbags are responsible for load-bearing and vibration reduction in the up and down directions; the front and rear forces (vehicle driving force and braking force) are supported by two I-shaped thrust rods at the bottom and a V-shaped thrust rod at the top; the lateral forces (turning) are supported by a V-shaped thrust rod at the top, which can decompose the two components of force in the front and rear and left and right directions; because the air suspension has poorer anti-roll ability than leaf springs, it must be matched with a lateral stabilizer bar.

[0003] When the existing dual-airbag air suspension airbags are not inflated, the gravity of the cargo on the new energy heavy-duty truck will damage the dual-airbag air suspension, reducing the vibration damping and rigidity of the dual-airbag air suspension. The dual airbags will shrink and wear during each take-off and landing, causing creases on the bottom of the dual airbags, reducing the service life of the dual airbags. Utility Model Content

[0004] The purpose of the utility model is to provide a double-airbag air suspension assembly for a new energy heavy truck to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A double airbag air suspension assembly for a new energy heavy truck includes a new energy heavy truck crossbeam, a double airbag fixing frame, a heavy truck frame, and an anti-damage fixing component. The new energy heavy truck crossbeam is threadedly fixed with a double airbag fixing frame around the periphery, the heavy truck frame is fixedly installed inside the double airbag fixing frame, the airbag fixing position on the anti-damage fixing component is provided with a double airbag fixing frame, and also includes,

[0007] A folding assembly, mounted on the dual airbag fixing frame;

[0008] A compression-resistant component, arranged on the dual airbag fixing frame;

[0009] Among them, a support frame is fixed to the bottom end of the dual airbag fixing frame, a dual airbag mounting frame is fixedly connected to the bottom end of the support frame, a dual airbag is fixedly installed on the bottom end of the dual airbag mounting frame, the external movable installation of the dual airbag is wrapped with a soft connection cover, a dual airbag base is fixed to the bottom end of the dual airbag, a lower support frame is welded to the bottom end of the dual airbag base, two lower support frames are provided, and the four dual airbags are fixedly installed on the two lower support frames respectively.

[0010] As described above, in the dual-airbag air suspension assembly for new energy heavy-duty trucks, the soft connection cover is fixedly mounted on the outside of the four dual airbags via a dual airbag mounting frame, and the soft connection cover is folded and wrapped around the outside of the dual airbags.

[0011] The dual-airbag air suspension assembly for a new energy heavy-duty truck as described above: the new energy heavy-duty truck crossbeam is fixedly connected to the four dual airbags via a dual-airbag fixing frame.

[0012] As described above, the dual-airbag air suspension assembly for new energy heavy trucks: the folding component includes a mounting hole opened inside the dual-airbag fixing frame, and a built-in spring cover is movably installed inside the soft connection cover.

[0013] The dual-airbag air suspension assembly for new energy heavy trucks as described above: the soft connection cover is deployed outside the dual airbags by reciprocating rebound through the built-in spring cover.

[0014] As described above, the dual-airbag air suspension assembly for new energy heavy trucks: the pressure-resistant component includes a fixing plate fixedly connected around the dual-airbag base, an inflatable airbag is fixedly installed on the top of the fixing plate, and an upper airbag is arranged on the top of the inflatable airbag.

[0015] The dual-airbag air suspension assembly for a new energy heavy truck as described above: after the upper airbag and the inflatable airbag are inflated, the upper airbag is supported on the bottom end of the dual airbag.

[0016] Compared with the prior art, the beneficial effects of the utility model are as follows: the soft connection cover is wrapped around the outside of the four dual airbags, and the soft connection cover is folded and raised and lowered along with the four dual airbags. When the dual airbag air suspension airbags are not inflated, the built-in spring cover inside the soft connection cover rebounds and unfolds inside the soft connection cover. The soft connection cover can elastically unfold outside the four dual airbags to isolate the outside from the outside, preventing dust and aqueous solutions from entering the outside of the four dual airbags, and having an external anti-corrosion effect on the four dual airbags. The soft connection cover is sandwiched at the folding point of the four dual airbags to prevent the new energy heavy truck's own cargo gravity from damaging the dual airbag air suspension, which is beneficial to maintaining the vibration damping and rigidity of the dual airbag air suspension.

[0017] Each time the four double airbags move back and forth, the upper airbag and the inflatable airbag can be elastically supported at their bottom. The softness of the upper airbag and the inflatable airbag themselves can prevent the double airbag base from directly colliding with the outside of the four double airbags, reducing the folding creases of the four double airbags, and preventing the double airbags from shrinking and wearing during each take-off and landing. The upper airbag and the inflatable airbag avoid shrinkage creases at the bottom of the double airbags and extend the service life of the four double airbags. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0019] Figure 2It is a structural schematic diagram of the folding assembly of the utility model;

[0020] Figure 3 For this utility model Figure 1 Enlarged structural diagram at A in the middle.

[0021] In the figure: 1. New energy heavy-duty truck crossbeam; 2. Dual airbag fixing bracket; 3. Heavy-duty truck frame; 4. Support frame; 5. Dual airbag mounting bracket; 6. Soft connection cover; 7. Dual airbag; 8. Dual airbag base; 9. Lower support frame; 10. Mounting hole; 11. Internal spring cover; 12. Fixing plate; 13. Inflatable airbag; 14. Upper airbag. DETAILED DESCRIPTION

[0022] Various exemplary embodiments, features and aspects of the present application will be described in detail below with reference to the accompanying drawings. The same reference numerals in the accompanying drawings represent elements with the same or similar functions. Although various aspects of the embodiments are shown in the accompanying drawings, the drawings are not necessarily drawn to scale unless otherwise specified.

[0023] The word “exemplary” is used exclusively herein to mean “serving as an example, example, or illustration.” Any embodiment described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other embodiments.

[0024] In addition, in order to better illustrate the present application, numerous specific details are provided in the specific embodiments below. It should be understood by those skilled in the art that the present application can also be implemented without certain specific details. In some examples, methods, means, and elements well known to those skilled in the art are not described in detail in order to highlight the subject matter of the present application.

[0025] See also Figures 1 to 3 A dual-airbag air suspension assembly for a new energy heavy-duty truck is proposed, including a new energy heavy-duty truck crossbeam 1, a dual-airbag fixing frame 2, a heavy-duty truck frame 3, and an anti-damage fixing component.

[0026] A double airbag fixing frame 2 is threadedly fixed around the crossbeam 1 of a new energy heavy truck, a heavy truck frame 3 is fixedly installed inside the double airbag fixing frame 2, a double airbag fixing frame 2 is provided at the airbag fixing position on the anti-breakage fixed component, a folding component is installed on the double airbag fixing frame 2; a pressure-resistant component is provided on the double airbag fixing frame 2;

[0027] The new energy heavy truck cross beam 1 and the dual airbag fixing frame 2 are installed at the bottom of the new energy heavy truck through the threaded structure of the heavy truck frame 3, so that the new energy heavy truck cross beam 1 and the dual airbag fixing frame 2 are supported at the bottom of the new energy heavy truck for installation and reinforcement of the dual airbag air suspension assembly;

[0028] Among them, a support frame 4 is fixed to the bottom end of the dual airbag fixing frame 2, a dual airbag mounting frame 5 is fixedly connected to the bottom end of the support frame 4, a dual airbag 7 is fixedly installed on the bottom end of the dual airbag mounting frame 5, the external movable installation of the dual airbag 7 is wrapped with a soft connection cover 6, a dual airbag base 8 is fixed to the bottom end of the dual airbag 7, a lower support frame 9 is welded to the bottom end of the dual airbag base 8, two lower support frames 9 are provided, and four dual airbags 7 are fixedly installed on the two lower support frames 9 respectively.

[0029] In this embodiment, four support frames 4 are distributed and fixedly connected to the bottom end of the dual airbag fixing frame 2, so that four dual airbags 7 are distributedly installed on the four support frames 4 through the dual airbag mounting frame 5, and then the soft connection cover 6 is wrapped around the outside of the four dual airbags 7 for dust and fire prevention installation. The four dual airbags 7 are fixedly connected to the lower support frame 9 through the dual airbag base 8. The lower support frame 9, the new energy heavy truck crossbeam 1 and the dual airbag fixing frame 2 are installed on the bottom end of the new energy heavy truck with a threaded structure. The four dual airbags 7 are inflated by the new energy heavy truck for take-off and landing.

[0030] Preferably, the soft connection cover 6 is fixedly mounted on the outside of the four dual airbags 7 through the dual airbag mounting frame 5, and the soft connection cover 6 is folded and wrapped around the outside of the dual airbags 7. The soft connection cover 6 is threadedly fastened to the four support frames 4 through the dual airbag mounting frame 5, so that the soft connection cover 6 is wrapped around the outside of the four dual airbags 7, and the soft connection cover 6 is folded and raised along with the four dual airbags 7, so as to provide an isolation and protection effect on the four dual airbags 7.

[0031] Preferably, the new energy heavy-duty truck crossbeam 1 is fixedly connected to four dual airbags 7 through a dual airbag fixing frame 2, and the four dual airbags 7 are fixedly installed through the dual airbag fixing frame 2 and the new energy heavy-duty truck crossbeam 1. When the four dual airbags 7 are inflated by the new energy heavy-duty truck for take-off and landing, the dual airbag fixing frame 2 and the new energy heavy-duty truck crossbeam 1 can be lifted by air for take-off and landing.

[0032] Please refer to Figure 1 and Figure 2 In this embodiment, the folding assembly includes a mounting hole 10 opened inside the dual airbag fixing frame 2, and a built-in spring cover 11 is movably installed inside the soft connection cover 6.

[0033] The mounting hole 10 inside the dual airbag fixing frame 2 can be threaded with a bolt to reinforce the dual airbag air suspension assembly. The built-in spring cover 11 on the soft connection cover 6 is unfolded as the four dual airbags 7 are inflated and lifted. The soft connection cover 6 can be elastically wrapped around the outside of the four dual airbags 7 to provide elastic protection.

[0034] Preferably, the soft connection cover 6 is unfolded outside the dual airbags 7 by means of a built-in spring cover 11 which rebounds back and forth. The built-in spring cover 11 is installed in a folding circle inside the soft connection cover 6. When the four dual airbags 7 are inflated and lifted, the soft connection cover 6 is unfolded along with the inflation and lifting of the four dual airbags 7. When the four dual airbags 7 are not inflated, the built-in spring cover 11 inside the soft connection cover 6 rebounds back and forth and unfolds inside the soft connection cover 6. The soft connection cover 6 can be elastically unfolded outside the four dual airbags 7 to isolate the outside from the outside, prevent dust and aqueous solutions from entering the outside of the four dual airbags 7, and have an external anti-corrosion effect on the four dual airbags 7.

[0035] Please refer to Figure 1 and Figure 3 In this embodiment, the pressure-resistant component includes a fixing plate 12 fixedly connected to the four sides of the dual airbag base 8, an inflatable airbag 13 is fixedly installed on the top of the fixing plate 12, and an upper airbag 14 is arranged on the top of the inflatable airbag 13.

[0036] The four dual airbags 7 are fixedly connected to the lower support frame 9 through the dual airbag base 8. The fixing plate 12 on the dual airbag base 8 is provided with an inflatable airbag 13 and an upper airbag 14. When the new energy heavy truck is started, the inflatable airbag 13 and the upper airbag 14 can be inflated, so that the inflated inflatable airbag 13 and the upper airbag 14 can be supported on all sides of the dual airbag base 8 and positioned and installed through the fixing plate 12. When the four dual airbags 7 are not started, they can be retracted to the dual airbag base 8, so that the inflated inflatable airbag 13 and the upper airbag 14 are supported on the bottom ends of the four dual airbags 7, and the four dual airbags 7 can be elastically supported to prevent the four dual airbags 7 from being damaged and shrinking on the dual airbag base 8.

[0037] Preferably, after the upper airbag 14 and the inflatable airbag 13 are inflated, the upper airbag 14 is supported at the bottom of the dual airbag 7. When the four dual airbags 7 are driven by a new energy heavy truck, air suspension support can be performed. After the upper airbag 14 and the inflatable airbag 13 are inflated, they can be expanded and supported at the bottom of the four dual airbags 7. Each time the four dual airbags 7 reciprocate, the upper airbag 14 and the inflatable airbag 13 can be elastically supported at their bottoms. The softness of the upper airbag 14 and the inflatable airbag 13 prevents the dual airbag base 8 from directly colliding with the outside of the four dual airbags 7, reduces the folding creases of the four dual airbags 7, and prolongs the service life of the four dual airbags 7.

[0038] As can be seen from the above, the dual airbag mounting frame 5 is distributed and installed on four support frames 4, and then the soft connection cover 6 is wrapped around the outside of the four dual airbags 7 for dust and fire proof installation. The four dual airbags 7 are fixedly connected to the lower support frame 9 through the dual airbag base 8. The soft connection cover 6 is lifted and unfolded as the four dual airbags 7 are inflated. When the four dual airbags 7 are not inflated, the built-in spring cover 11 inside the soft connection cover 6 rebounds and unfolds inside the soft connection cover 6. The soft connection cover 6 can be elastically unfolded outside the four dual airbags 7 for external isolation.

[0039] When starting a new energy heavy-duty truck, the inflatable airbag 13 and the upper airbag 14 can be inflated, so that the inflated inflatable airbag 13 and the upper airbag 14 can be supported on all sides of the dual airbag base 8, and positioned and installed through the fixing plate 12. When the four dual airbags 7 are not started, they can be retracted to the dual airbag base 8, so that the inflated inflatable airbag 13 and the upper airbag 14 are supported on the bottom ends of the four dual airbags 7, and the four dual airbags 7 can be elastically supported.

[0040] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0041] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A dual-airbag air suspension assembly for a new energy heavy truck, comprising a new energy heavy truck cross beam (1), a dual-airbag fixing frame (2), a heavy truck frame (3) and an anti-breakage fixed component, wherein the new energy heavy truck cross beam (1) is threadedly fixed with a dual-airbag fixing frame (2) on all sides, the heavy truck frame (3) is fixedly mounted on the inner side of the dual-airbag fixing frame (2), and the airbag fixing portion on the anti-breakage fixed component is provided with a dual-airbag fixing frame (2), characterized in that: It also includes the following: A folding assembly mounted on the dual airbag fixing frame (2); A pressure-resistant component, arranged on the dual airbag fixing frame (2); The bottom end of the dual airbag fixing frame (2) is fixed with a support frame (4), the bottom end of the support frame (4) is fixedly connected with a dual airbag mounting frame (5), the bottom end of the dual airbag mounting frame (5) is fixedly mounted with a dual airbag (7), the external movable installation of the dual airbag (7) is wrapped with a soft connection cover (6), the bottom end of the dual airbag (7) is fixed with a dual airbag base (8), the bottom end of the dual airbag base (8) is welded with a lower support frame (9), two lower support frames (9) are provided, and the four dual airbags (7) are fixedly mounted on the two lower support frames (9), respectively.

2. The dual-airbag air suspension assembly for a new energy heavy truck according to claim 1 is characterized in that: The soft connection cover (6) is fixedly mounted on the outside of the four dual airbags (7) via a dual airbag mounting frame (5), and the soft connection cover (6) is folded and wrapped around the outside of the dual airbags (7).

3. The dual-airbag air suspension assembly for a new energy heavy truck according to claim 1 is characterized in that: The new energy heavy truck cross beam (1) is fixedly connected to the four dual airbags (7) via a dual airbag fixing frame (2).

4. The dual-airbag air suspension assembly for a new energy heavy truck according to claim 1 is characterized in that: The folding assembly comprises a mounting hole (10) opened inside the dual airbag fixing frame (2), and a built-in spring cover (11) is movably installed inside the soft connection cover (6).

5. The dual-airbag air suspension assembly for a new energy heavy truck according to claim 4 is characterized in that: The soft connection cover (6) is deployed outside the double airbag (7) by means of a built-in spring cover (11) that rebounds back and forth.

6. The dual-airbag air suspension assembly for a new energy heavy truck according to claim 1 is characterized in that: The pressure-resistant component comprises a fixing plate (12) fixedly connected to the four sides of the dual airbag base (8), an inflatable airbag (13) is fixedly mounted on the top of the fixing plate (12), and an upper airbag (14) is arranged on the top of the inflatable airbag (13).

7. The dual-airbag air suspension assembly for a new energy heavy truck according to claim 6 is characterized in that: After the upper airbag (14) and the inflatable airbag (13) are inflated, the upper airbag (14) is supported on the bottom end of the double airbag (7).