Insulating plate mounting mechanism

Abstract

The utility model provides an insulating plate mounting mechanism, and belongs to the field of insulating plate laying. Comprising a partition plate and a plurality of insulation boxes, gaps exist between the insulation boxes, the partition plate is installed in the gaps, the side walls of the partition plate are attached to the side walls of the insulation boxes, an installation structure is arranged in the partition plate and composed of a clamping part, a fixing part and a positioning part, and the clamping part is fixedly connected with the side walls of the insulation boxes and connected with the bottom of the partition plate in a clamped mode; the clamping and fixing component penetrates through the top end of the partition plate and is fixedly connected with the steel plate layer, the positioning component is installed in the partition plate, the positioning end of the positioning component is attached to the surface of the insulation box, and the clamping and fixing component, the fixing component and the positioning component are combined to achieve rapid fixed connection of the insulation box and the partition plate and facilitate horizontal positioning of the insulation box when the insulation box is fixed. In addition, the operation convenience of constructors is fully considered. The installation structure is relatively simple, operation is convenient, complex installation tools are not needed, and construction difficulty and labor intensity are reduced.

Description

Technical Field

[0001] The present application relates to the technical field of insulating board laying, and in particular to an insulating board installation mechanism suitable for laying and installing insulating boards in liquid cargo tanks of LNG ships. Background Art

[0002] With the growing global demand for energy, liquefied natural gas (LNG) has attracted extensive attention and development as a clean and efficient form of energy. As a ship specially used to transport liquefied natural gas, the design and construction technology of LNG ships are becoming more and more mature. Among the key components of LNG ships, the thermal insulation performance of liquid cargo tanks is particularly important, which is directly related to the safe transportation of LNG and the energy efficiency of ships.

[0003] The insulation of the cargo tank is mainly achieved by laying insulation boards. The insulation boards are usually made of high-performance thermal insulation materials, which can effectively prevent heat transfer and thus maintain the low temperature state in the cargo tank. Due to the special shape and structure of the cargo tank, the insulation boards need to be precisely laid on the bulkhead to ensure its good insulation effect. At the same time, the installation process also needs to take into account the navigation safety and operational efficiency of the ship to avoid damage to the ship or affect the transportation efficiency due to improper installation. However, the existing insulation board installation mechanism includes key components such as lifting equipment, positioning devices and fixing systems, which can complete the whole process of lifting, positioning and fixing of insulation boards. By using the installation mechanism, not only can the installation accuracy and efficiency of the insulation board be improved, but also the labor intensity and safety risks of the operators can be reduced. However, the existing installation mechanism still has some shortcomings. Its structure is relatively complex, which is not conducive to the rapid laying of insulation boards by construction personnel; at the same time, the cost is high and the technical level requirements for operators are relatively high. In addition, the existing installation mechanism is not efficient in fixing the insulation board, and it is difficult to achieve the leveling of multiple insulation boards at the same time. Utility Model Content

[0004] In order to make up for the above shortcomings, the present application provides an insulation board installation mechanism to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model to solve its technical problems is:

[0006] An insulating plate installation mechanism includes a partition and several insulating boxes, wherein there are gaps between the several insulating boxes, the partition is installed inside the gap, and the side wall is in contact with the side wall of the insulating box, and a mounting structure is provided inside the partition, and the mounting structure is composed of a clamping component, a fixing component and a positioning component, the clamping component is fixedly connected to the side wall of the insulating box and is clamped to the bottom of the partition, the fixing component passes through the top of the partition and is fixedly connected to the steel plate layer, and the positioning component is installed inside the partition, and the positioning end is in contact with the surface of the insulating box.

[0007] Furthermore, the fixing components include two groups of fixed blocks, two groups of card slots, two grooves and two groups of card blocks. The opposite ends of the two groups of fixed blocks are respectively fixedly connected to the two ends of the side walls of the insulation box, and two groups of card slots are respectively opened on the surface. Two grooves are respectively opened at both ends of the bottom of the partition, and two groups of card blocks are fixedly installed inside the two grooves. The inner walls of the grooves are in contact with the outer walls of the fixed blocks, and the outer walls of the card blocks are clamped with the inside of the card slots.

[0008] Furthermore, the fixing component includes four T-shaped bolt holes and four fixing bolts. The four T-shaped bolt holes are evenly spaced on the surface of the partition. The outer walls of the four fixing bolts are respectively fitted with the inner walls of the four T-shaped bolt holes, and the bottom ends are fixedly connected to the steel plate layer.

[0009] Furthermore, the positioning component includes a through hole, a positioning rod, an armrest, an external thread, an adjusting handle, a positioning block and a limit piece. The through hole is opened on the surface of the partition, and the inner wall of the through hole is fitted with the outer wall of the positioning rod. The armrest is welded to the top of the positioning rod, and the outer wall is opened with the external thread. One end of the adjusting handle has a threaded hole and is threadedly connected with the external thread, and the bottom is fitted with the surface of the positioning block. The inner wall of the positioning block is slidably connected with the outer wall of the positioning rod, and the bottom is respectively fitted with the surfaces of the partition and the insulating box, and the limit piece is installed inside the through hole.

[0010] Furthermore, the limiting component includes two limiting blocks, two channels and an annular groove. The separated ends of the two limiting blocks are fixedly connected to the two sides of the inner wall of the through hole respectively. The bottom side wall of the positioning rod is respectively provided with two channels and annular grooves, and the interior of the channel is connected to the interior of the annular groove.

[0011] The utility model has the following beneficial effects:

[0012] 1. The utility model realizes the rapid fixed connection between the insulation box and the partition by combining the clamping component with the fixing component. The clamping component utilizes the matching relationship between the fixing block and the slot, and the clamping design between the clamping block and the groove to ensure the close fit between the partition and the side wall of the insulation box, thereby improving the stability and reliability of the installation structure. The fixing component firmly fixes the partition on the steel plate layer by setting the T-shaped bolt hole and the fixing bolt, further enhancing the stability of the entire installation structure.

[0013] 2. The design of the positioning component of the utility model makes it easy to fine-tune the position of the insulation box. The design of the positioning component makes it easy to fine-tune the position of the insulation box. By adjusting the connection between the handle and the external thread, the staff can adjust the position of the positioning block without disassembling the structure, and then adjust the depth and position of the insulation box, so that the insulation box is fixed and the surface of the insulation box is kept on a horizontal plane. At the same time, the design of the limiter effectively prevents the positioning rod from falling off during the adjustment process, ensuring the stability and safety of the positioning process.

[0014] 3. The design of the insulating board installation mechanism of the utility model also fully considers the convenience of operation for construction personnel. The structure of the clamping parts, the fixing parts and the positioning parts is relatively simple and easy to operate, and no complicated installation tools are required, which reduces the construction difficulty and labor intensity. At the same time, the modular design of the mechanism allows each component to be replaced and repaired separately, reducing maintenance costs. Finally, while ensuring the quality and efficiency of installation, the insulating board installation mechanism also pays attention to cost control. By optimizing the structural design, the manufacturing cost is reduced, making the mechanism more cost-effective in market competition. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the implementation methods of the present application, the drawings required for use in the implementation methods will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 It is a schematic diagram of the structure of the insulating plate installation mechanism provided in the embodiment of the present application;

[0017] Figure 2 A schematic diagram of the structure of the partition provided in the embodiment of the present application from a bottom view;

[0018] Figure 3 A schematic diagram of a sectional structure of a partition provided in an embodiment of the present application;

[0019] Figure 4A schematic diagram of the structure of a positioning component provided in an embodiment of the present application;

[0020] Figure 5 Provided for the implementation of this application Figure 4 A schematic diagram of the enlarged structure of point A;

[0021] Figure 6 A schematic diagram of the installation structure of the insulation box provided in the embodiment of the present application;

[0022] Figure 7 Provided for the implementation of this application Figure 6 Schematic diagram of the enlarged structure of point B.

[0023] In the figure: 1- partition; 2- mounting structure; 3- insulation box; 21- fastening component; 22- fixing component; 23- positioning component; 211- fixing block; 212- slot; 213- groove; 214- block; 221- T-bolt hole; 222- fixing bolt; 231- through hole; 232- positioning rod; 233- handrail; 234- external thread; 235- adjusting handle; 236- positioning block; 237- limiting member; 2371- limiting block; 2372- channel; 2373- annular groove. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments.

[0025] Example:

[0026] See also Figure 1 , Figure 2 , Figure 3 , Figure 6 , Figure 7 , an insulating board installation mechanism includes a partition 1 and a plurality of insulating boxes 3 separated by the partition 1.

[0027] The partition 1 can be made of different materials, such as glass fiber reinforced plastic FRP, polyvinyl chloride PVC, polyethylene PE, or the same material as the insulation box 3, to adapt to different environmental requirements. The thickness and size of the partition 1 can be adjusted according to the size and installation space of the insulation box 3, so that the construction personnel can use the partition 1 to fill the space between several insulation boxes 3 and press the fixing block 211.

[0028] Among them, the insulation box 3 is composed of multiple insulation boards to form a complete box structure. What is more worth mentioning is that the insulation box is filled with perlite ground into fine powder, which is highly praised for its excellent thermal insulation performance. During the laying process of the LNG ship's cargo tank, the construction workers used the installation structure 2 to accurately place several such insulation boxes 3 in the designated position. This measure not only effectively blocks the transfer of heat, but also provides a solid guarantee for the low temperature environment in the cargo tank, ensuring the safe transportation and storage of LNG.

[0029] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 An insulating plate installation mechanism includes an installation structure 2 provided inside a partition 1, wherein the installation structure 2 is composed of a fixing component 21, a fixing component 22 and a positioning component 23, wherein the fixing component 21 includes two groups of fixing blocks 211, two groups of card slots 212, two grooves 213 and two groups of card blocks 214; the fixing component 22 includes four T-shaped bolt holes 221 and four fixing bolts 222; the positioning component 23 includes a through hole 231, a positioning rod 232, an armrest 233, an external thread 234, an adjustment handle 235, a positioning block 236 and a limiting component 237; the limiting component 237 includes two limiting blocks 2371, two channels 2372 and an annular groove 2373.

[0030] Among them, the clamping component 21 ensures that the two insulating boxes 3 can be accurately restricted to the predetermined position. In actual applications, the construction personnel only need to properly place the two insulating boxes 3 at the predetermined positions to ensure that the corresponding fixing blocks 211 fit tightly. At this time, a gap will naturally form between the two insulating boxes 3. Next, the partition 1 is accurately filled into this gap, and the groove 213 at its bottom perfectly matches the fixing block 211 on the side wall of the insulating box 3. With the placement of the partition 1, the clamping connection between the slot 212 and the block 214 is also successfully completed, thereby achieving effective suppression of the fixing block 211. This design not only ensures the stability of the structure, but also provides great convenience for the subsequent fixation using the fixing component 22.

[0031] Among them, the fixing component 22 enables the partition 1 to be firmly fixed on the steel plate layer, thereby realizing the firm fixation of the insulation box 3. The T-shaped bolt hole 221 specially opened on the surface of the partition 1 provides a convenient passage for the fixing bolt 222. It is worth mentioning that the fixing bolt 222 has been enhanced in design, and its material has been upgraded to high-strength alloy steel, which greatly improves the tensile strength and corrosion resistance, ensuring a stable fixing effect even in harsh environments. In addition, the contact area of ​​the bolt head has been enlarged and an anti-slip texture has been added, making it more stable and less likely to slip during the tightening process. This series of designs not only enhances the bite force between the T-shaped bolt hole 221, but also improves the stability of the fixation, providing a strong guarantee for the safe fixation of the insulation box 3.

[0032] Among them, the design of the positioning component 23 fully considers convenience, making the installation and adjustment process easy and efficient. The through hole 231 opened on the surface of the partition 1 provides convenience for the installation of the positioning rod 232. Through the action of the limiter 237, the positioning rod 232 is firmly restricted inside the through hole 231, ensuring its stability and reliability. During operation, construction personnel can easily hold the handrail 233 and the adjustment handle 235. The adjustment handle 235 is made of lightweight materials, which not only reduces the burden on construction personnel, but also makes hand-held operation more convenient. The external thread 234 is tightly matched with the threaded hole of the adjustment handle 235 to ensure the stability during rotation and the accuracy of the lifting and lowering positioning block 236. The positioning block 236 adopts a sliding design, so that it can move freely along the positioning rod 232, and easily adapt to the fixing requirements of different positions. Construction personnel only need to simply rotate the adjustment handle 235 to easily adjust the spacing between the positioning block 236 and the insulation box 3 and the partition 1, so as to achieve fast and accurate positioning. This design not only simplifies the positioning process, but also improves the positioning accuracy, ensuring that multiple insulation boxes 3 can be kept on a horizontal plane, thereby improving the stability and safety of the entire installation structure. At the same time, its convenience also greatly reduces the labor intensity of construction workers and improves work efficiency.

[0033] Among them, the limiter 237 enables the positioning rod 232 to be firmly restricted inside the through hole 231, ensuring its stable working state. In order to ensure the durability and reliability of the limiter 237, the limiter block 2371 is made of high-strength material to effectively withstand the force generated by the positioning rod 232 during operation, thereby avoiding the risk of the positioning rod falling off due to material fatigue or damage. At the same time, the design of the channel 2372 and the annular groove 2373 is also well thought out. The width and depth of the channel 2372 are precisely adjusted, which not only facilitates the smooth passage of the limiter block 2371, but also ensures the accuracy of positioning. The construction personnel only need to easily rotate the positioning rod 232 to allow the limiter block 2371 to smoothly enter the annular groove 2373 to effectively limit the positioning rod 232. This design simplifies the installation process.

[0034] The working principle of the insulating plate installation mechanism: when in use, first, place several insulating boxes 3 at predetermined positions. There will be a gap between two insulating boxes 3. The user accurately fills the partition 1 into this gap, and the groove 213 at the bottom thereof perfectly matches the fixing block 211 on the side wall of the insulating box 3. With the placement of the partition 1, the card connection between the card slot 212 and the card block 214 is also successfully completed, thereby achieving effective suppression of the fixing block 211. Secondly, the user passes the fixing bolt 222 through the corresponding T-shaped bolt hole 221 and fixes it to the steel plate layer, so that the partition 1 can be firmly fixed on the steel plate layer, thereby achieving a firm fixation of the insulating box 3. In addition, the user uses the positioning component 23 to horizontally position the insulating box 3 and the partition 1 to ensure that multiple insulating boxes 3 can be kept on a horizontal plane.

[0035] It should be noted that the specific model specifications of the insulating box 3 and the positioning block 236 need to be selected and determined according to the actual specifications of the device, and the specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.

[0036] It is obvious to those skilled in the art that the present application is not limited to the details of the exemplary embodiments described above, and that the present application can be implemented in other specific forms without departing from the spirit or essential features of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting in all respects, and the scope of the present application is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present application. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. An insulating plate installation mechanism, comprising a partition (1) and a plurality of insulating boxes (3), wherein the plurality of insulating boxes (3) have gaps between each other, the partition (1) is installed inside the gap, and the side wall thereof is in contact with the side wall of the insulating box (3), characterized in that: The partition (1) is provided with a mounting structure (2) inside. The mounting structure (2) is composed of a fixing component (21), a fixing component (22) and a positioning component (23). The fixing component (21) is fixedly connected to the side wall of the insulating box (3) and is clamped to the bottom of the partition (1). The fixing component (22) passes through the top of the partition (1) and is fixedly connected to the steel plate layer. The positioning component (23) is installed inside the partition (1), and the positioning end is in contact with the surface of the insulating box (3).

2. The insulating board installation mechanism according to claim 1, characterized in that: The clamping component (21) comprises two groups of fixed blocks (211), two groups of clamping slots (212), two grooves (213) and two groups of clamping blocks (214); the opposite ends of the two groups of fixed blocks (211) are respectively fixedly connected to the two ends of the side walls of the insulating box (3), and the surfaces are respectively provided with two groups of clamping slots (212); the two ends of the bottom of the partition (1) are respectively provided with two grooves (213); the two groups of clamping blocks (214) are respectively fixedly installed inside the two grooves (213); the inner walls of the grooves (213) and the outer walls of the fixed blocks (211) are mutually fitted; and the outer walls of the clamping blocks (214) are clamped inside the grooves (212).

3. An insulating board installation mechanism according to claim 2, characterized in that: The fixing component (22) comprises four T-shaped bolt holes (221) and four fixing bolts (222); the surface of the partition (1) is provided with four T-shaped bolt holes (221) at equal intervals; the outer walls of the four fixing bolts (222) are respectively fitted with the inner walls of the four T-shaped bolt holes (221); and the bottom ends are fixedly connected to the steel plate layer.

4. The insulating board installation mechanism according to claim 3, characterized in that: The positioning component (23) comprises a through hole (231), a positioning rod (232), an armrest (233), an external thread (234), an adjustment handle (235), a positioning block (236) and a stopper (237). The through hole (231) is provided on the surface of the partition (1). The inner wall of the through hole (231) is fitted with the outer wall of the positioning rod (232). The armrest (233) is welded to the top of the positioning rod (232), and the outer wall is provided with the external thread (234). One end of the adjustment handle (235) has a threaded hole and is threadedly connected to the external thread (234). The bottom of the adjustment handle (235) is fitted with the surface of the positioning block (236). The inner wall of the positioning block (236) is slidably connected to the outer wall of the positioning rod (232). The bottom is respectively fitted with the surfaces of the partition (1) and the insulating box (3). The stopper (237) is installed inside the through hole (231).

5. The insulating board installation mechanism according to claim 4, characterized in that: The limiting member (237) comprises two limiting blocks (2371), two channels (2372) and an annular groove (2373); the separated ends of the two limiting blocks (2371) are respectively fixedly connected to the two sides of the inner wall of the through hole (231); the bottom side wall of the positioning rod (232) is respectively provided with two channels (2372) and the annular groove (2373); the interior of the channel (2372) is communicated with the interior of the annular groove (2373).

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