Carrageenan enzymolysis device

By adopting a driven gear system driven by two-way stirring fan blades and active gears in the carrageenan enzymatic device, combined with the cylinder-driven wall ring and heating cavity, the problems of low stirring efficiency and difficulty in cleaning in the existing devices are solved, and a more efficient enzymatic process and better equipment maintenance are achieved.

CN222647991UActive Publication Date: 2025-03-21FUJIAN LVLI BIOTECH
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Patent Information

Application Number
CN202421230785.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-03-21
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The existing carrageenan enzymatic device has low agitation efficiency during enzymatic lysis and it is difficult to effectively clean the inner wall of the reactor.

Method used

A carrageenan enzymatic device is designed, using a driven gear system driven by two-way stirring fan blades and an active gear drive to realize bidirectional stirring of raw materials, and is equipped with a cylinder-driven wall cleaning ring, which can clean the inner wall of the reactor body. At the same time, the device also has the function of heating the inner cavity and increasing the temperature through steam.

Benefits of technology

The stirring efficiency during carrageenan enzymatic process is improved, the raw materials are fully mixed and reacted, and through the design of the wall cleaning ring, the inner wall of the reaction kettle can be effectively cleaned and the accumulation of sticky substances can be avoided. The heating function further optimizes the enzymatic conditions and improves the overall processing efficiency.

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Abstract

The utility model discloses a carrageenan enzymolysis device which comprises a kettle body assembly, comprising symmetrically-arranged supporting frames, a connecting plate fixed to the supporting frames, a reaction kettle body fixed to the connecting plate, a sealing cover arranged at the top end of the reaction kettle body, a feeding port connected to the sealing cover and a discharging port connected to the bottom end of the reaction kettle body, and a valve is installed on the discharging port; the stirring assembly comprises a motor mounted on the sealing cover, a first rotating rod coaxially connected to the motor, first stirring fan blades fixed to the first rotating rod, a driving gear fixed to the first rotating rod and second rotating rods symmetrically and rotationally mounted on the sealing cover; the cleaning assembly is arranged on the sealing cover and can clean the inner wall of the reaction kettle body, and a driving gear drives a driven gear to rotate and drives a second rotating rod and a second stirring fan blade to reversely rotate so as to reversely stir the raw materials.
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Description

Technical Field

[0001] The utility model relates to the technical field of carrageenan enzymolysis, in particular to a carrageenan enzymolysis device. Background Art

[0002] Carrageenan is a hydrophilic colloid, also known as eucheuma gum, agar, carrageenan, and carrageenan, because carrageenan is a hydrophilic colloid extracted from red algae seaweeds such as eucheuma, agar, and carrageenan. Its chemical structure is composed of calcium, potassium, sodium, and ammonium salts of polysaccharide sulfates composed of galactose and dehydrated galactose. Due to the different binding forms of sulfates, it can be divided into K type (Kappa), I type (Iota), and L type (Lambda). It is widely used in the manufacture of jelly, ice cream, cakes, soft candy, canned food, meat products, eight-treasure porridge, white fungus and bird's nest, soup food, cold food, etc.

[0003] Carrageenan needs to be enzymatically hydrolyzed during the production process. Existing carrageenan enzymatic hydrolysis devices generally require stirring during the enzymatic hydrolysis process, but the existing stirring structure generally only stirs along the same angle, resulting in low stirring efficiency. Utility Model Content

[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the name of the utility model of this application to avoid blurring the purpose of this section, the abstract of the specification and the name of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0005] In view of the above problems and / or the problems existing in the existing carrageenan enzymatic hydrolysis device, the present utility model is proposed.

[0006] Therefore, the purpose of the utility model is to provide a carrageenan enzymatic hydrolysis device. When using the device, the raw materials are first put into the feed port, and then the motor is turned on to drive the first rotating rod to rotate, so that the first stirring blade stirs the raw materials, and at the same time, the active gear drives the driven gear to rotate, driving the second rotating rod and the second stirring blade to rotate in the opposite direction, and stirring the raw materials in the opposite direction; and when it is necessary to clean the inner wall of the reactor body, the cylinder is turned on to drive the wall cleaning ring to rise and fall, and the wall cleaning ring will scrape off the raw materials stuck to the inner wall of the reactor body; when the temperature needs to be increased during carrageenan enzymatic hydrolysis, steam can be injected into the heating cavity.

[0007] In order to solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:

[0008] A carrageenan enzymatic hydrolysis device, comprising:

[0009] A kettle assembly, comprising a symmetrically arranged support frame, a connecting plate fixed on the support frame, a reaction kettle body fixed on the connecting plate, a cover arranged on the top of the reaction kettle body, a feed port connected to the cover, and a discharge port connected to the bottom of the reaction kettle body, wherein a valve is installed on the discharge port;

[0010] A stirring assembly, comprising a motor mounted on the cover, a first rotating rod coaxially connected to the motor, a first stirring blade fixed to the first rotating rod, a driving gear fixed to the first rotating rod, a second rotating rod symmetrically mounted on the cover, a driven gear fixed to the second rotating rod and meshing with the driving gear, and a second stirring blade fixed to the second rotating rod;

[0011] The cleaning component is arranged on the cover and can clean the inner wall of the reaction kettle body.

[0012] As a preferred embodiment of the carrageenan enzymatic hydrolysis device described in the utility model, the cleaning assembly includes a mounting frame fixed on the cover, a cylinder installed on the mounting frame, and a wall cleaning ring fixed at the bottom end of the cylinder push rod and placed in the inner cavity of the reactor body.

[0013] As a preferred solution of the carrageenan enzymatic hydrolysis device described in the utility model, the wall cleaning ring has a cavity structure, a water injection pipe is connected to the wall cleaning ring, and a flushing head is connected to the bottom of the wall cleaning ring.

[0014] As a preferred solution of the carrageenan enzymatic hydrolysis device described in the utility model, the water flushing head is tilted toward the inner wall of the reactor body.

[0015] As a preferred solution of the carrageenan enzymatic hydrolysis device described in the utility model, a guide rod is fixed on the sealing cover, and the wall cleaning ring is sleeved on the guide rod.

[0016] As a preferred solution of the carrageenan enzymatic hydrolysis device described in the utility model, a heating inner cavity is opened on the outer wall of the reactor body, and a steam pipe is connected to the heating inner cavity.

[0017] As a preferred solution of the carrageenan enzymatic hydrolysis device described in the utility model, a flange connector is connected to the steam pipe.

[0018] Compared with the prior art, the utility model has the following beneficial effects: when using the device, the raw materials are first put into the feed port, and then the motor is turned on to drive the first rotating rod to rotate, so that the first stirring blade stirs the raw materials, and at the same time, the active gear drives the driven gear to rotate, driving the second rotating rod and the second stirring blade to rotate in the opposite direction, and stirring the raw materials in the opposite direction; and when it is necessary to clean the inner wall of the reactor body, the cylinder is turned on to drive the wall cleaning ring to rise and fall, and the wall cleaning ring scrapes off the raw materials stuck to the inner wall of the reactor body; when the temperature needs to be increased during carrageenan enzymatic hydrolysis, steam can be injected into the heating inner cavity. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solution of the implementation of the utility model, the utility model will be described in detail below in combination with the drawings and detailed implementation. Obviously, the drawings described below are only some implementations of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0020] Figure 1 This is a schematic diagram of the overall structure of a carrageenan enzymatic hydrolysis device of the utility model;

[0021] Figure 2 This is a cross-sectional view of a carrageenan enzymatic hydrolysis device of the utility model from a first perspective;

[0022] Figure 3 It is a cross-sectional view of a carrageenan enzymatic hydrolysis device of the utility model from a second viewing angle;

[0023] Figure 4 The utility model is a carrageenan enzymatic hydrolysis device Figure 2 A partial enlarged view of middle A;

[0024] Figure 5 The utility model is a carrageenan enzymatic hydrolysis device Figure 2 A partial enlarged view of B. DETAILED DESCRIPTION

[0025] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0026] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the implementation of the present invention, for the sake of convenience, the cross-sectional diagram showing the device structure will not be partially enlarged according to the general proportion, and the schematic diagram is only an example, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0027] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.

[0028] The utility model provides a carrageenan enzymatic hydrolysis device. When using the device, raw materials are first put into a feed port, and then a motor is turned on to drive a first rotating rod to rotate, so that a first stirring blade stirs the raw materials, and at the same time, a driving gear is driven to drive a driven gear to rotate, so as to drive a second rotating rod and a second stirring blade to rotate in the opposite direction, so as to stir the raw materials in the opposite direction; and when it is necessary to clean the inner wall of a reaction kettle body, a cylinder is turned on to drive a wall cleaning ring to rise and fall, and the wall cleaning ring scrapes off the raw materials adhered to the inner wall of the reaction kettle body; when the temperature needs to be increased during carrageenan enzymatic hydrolysis, steam can be injected into the heating inner cavity.

[0029] Figure 1-Figure 5 The overall structure diagram of a carrageenan enzymatic hydrolysis device of the utility model is shown. Figure 1-Figure 5 The carrageenan enzymatic hydrolysis device of this embodiment has a main body including a kettle body component 100, a stirring component 200 and a cleaning component 300.

[0030] The kettle assembly 100 comprises a symmetrically arranged support frame 110, a connecting plate 120 fixed on the support frame 110, a reaction kettle body 130 fixed on the connecting plate 120, a cover 140 arranged on the top of the reaction kettle body 130, a feed port 150 connected to the cover 140 and a discharge port 160 connected to the bottom of the reaction kettle body 130, and a valve 160a is installed on the discharge port 160; wherein a heating inner cavity 170 is opened on the outer wall of the reaction kettle body 130, and a steam pipe 180 is connected to the heating inner cavity 170; and a flange connector 190 is connected to the steam pipe 180;

[0031] The stirring assembly 200 includes a motor 210 mounted on the cover 140, a first rotating rod 220 coaxially connected to the motor 210, a first stirring blade 230 fixed to the first rotating rod 220, a driving gear 240 fixed to the first rotating rod 220, a second rotating rod 250 symmetrically mounted on the cover 140, a driven gear 260 fixed to the second rotating rod 250 and meshing with the driving gear 240, and a second stirring blade 270 fixed to the second rotating rod 250;

[0032] The cleaning assembly 300 is arranged on the cover 140 and can clean the inner wall of the reactor body 130; the cleaning assembly 300 includes a mounting frame 310 fixed on the cover 140, a cylinder 320 installed on the mounting frame 310, and a wall cleaning ring 330 fixed to the bottom end of the push rod of the cylinder 320 and placed in the inner cavity of the reactor body 130; the wall cleaning ring 330 has a cavity structure, a water injection pipe 340 is connected to the wall cleaning ring 330, and a flushing head 350 is connected to the bottom of the wall cleaning ring 330; the flushing head 350 is tilted toward the inner wall of the reactor body 130; a guide rod 360 is fixed on the cover 140, and the wall cleaning ring 330 is sleeved on the guide rod 360.

[0033] Combination Figure 1-Figure 5 , a carrageenan enzymatic hydrolysis device of the present embodiment, the specific use process is as follows: when using the device, first put the raw material into the feed port 150, and then turn on the motor 210 to drive the first rotating rod 220 to rotate, so that the first stirring blade 230 stirs the raw material, and at the same time drives the driving gear 240 to drive the driven gear 260 to rotate, driving the second rotating rod 250 and the second stirring blade 270 to rotate in the opposite direction, and reversely stir the raw material; and when it is necessary to clean the inner wall of the reactor body 130, turn on the cylinder 320 to drive the wall cleaning ring 330 to rise and fall, and the wall cleaning ring 330 will scrape off the raw material stuck to the inner wall of the reactor body 130; when the temperature needs to be increased during carrageenan enzymatic hydrolysis, steam can be injected into the heating cavity 170.

[0034] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A carrageenan enzymatic hydrolysis device, characterized in that: include: A kettle assembly (100) comprises a symmetrically arranged support frame (110), a connecting plate (120) fixed to the support frame (110), a reaction kettle body (130) fixed to the connecting plate (120), a cover (140) arranged at the top end of the reaction kettle body (130), a feed port (150) connected to the cover (140), and a discharge port (160) connected to the bottom end of the reaction kettle body (130), wherein a valve (160a) is installed on the discharge port (160); A stirring assembly (200), comprising a motor (210) mounted on the cover (140), a first rotating rod (220) coaxially connected to the motor (210), a first stirring blade (230) fixed to the first rotating rod (220), a driving gear (240) fixed to the first rotating rod (220), a second rotating rod (250) symmetrically mounted on the cover (140), a driven gear (260) fixed to the second rotating rod (250) and meshing with the driving gear (240), and a second stirring blade (270) fixed to the second rotating rod (250); The cleaning assembly (300) is arranged on the sealing cover (140) and can clean the inner wall of the reaction kettle body (130).

2. A carrageenan enzymatic hydrolysis device according to claim 1, characterized in that: The cleaning assembly (300) comprises a mounting frame (310) fixed on the sealing cover (140), a cylinder (320) mounted on the mounting frame (310), and a wall cleaning ring (330) fixed to the bottom end of a pushing rod of the cylinder (320) and placed in the inner cavity of the reaction kettle body (130).

3. A carrageenan enzymatic hydrolysis device according to claim 2, characterized in that: The wall cleaning ring (330) has a cavity structure, a water injection pipe (340) is connected to the wall cleaning ring (330), and a flushing head (350) is connected to the bottom of the wall cleaning ring (330).

4. A carrageenan enzymatic hydrolysis device according to claim 3, characterized in that: The flushing head (350) is tilted toward the inner wall of the reaction kettle body (130).

5. A carrageenan enzymatic hydrolysis device according to claim 2, characterized in that: A guide rod (360) is fixed on the sealing cover (140), and the wall cleaning ring (330) is sleeved on the guide rod (360).

6. A carrageenan enzymatic hydrolysis device according to claim 1, characterized in that: A heating inner cavity (170) is provided on the outer wall of the reaction kettle body (130), and a steam pipe (180) is connected to the heating inner cavity (170).

7. A carrageenan enzymatic hydrolysis device according to claim 6, characterized in that: The steam pipe (180) is connected to a flange connector (190).