Automatic induction hardening equipment
By designing automated induction hardening equipment and using components such as cylinders, sliders and adapter rods, the high-temperature containers can avoid the problem of temperature burning on the containers of temporary materials stored below, extend the service life of the device, and improve the safety and efficiency of the material quenching process.
Patent Information
- Application Number
- CN202420918222.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-04-29
AI Technical Summary
During the material transfer process of existing quenching equipment, high-temperature containers cause temperature burning to the containers of temporary materials below, affecting the service life of the temporary equipment.
Design an automated induction hardening device, including L-shaped mounting frames, restriction frames, heating equipment, receptacle frames and cylinders. Through the expansion and contraction of the cylinder, the slider slides on the slide, and the adapter rod rotates ninety degrees. The baffle blocks the discharge groove of the heating equipment to avoid heat transfer downward.
It effectively avoids the downward transfer of heat from the heating equipment, prevents temperature burning problems, extends the service life of the temporary storage device, and reduces the inertia of the material when quenched into water through spring buffering.
Smart Images

Figure CN222648021U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of quenching equipment, and more specifically, particularly relates to an automatic induction quenching equipment. Background Art
[0002] High-frequency quenching is mostly used for surface quenching of industrial metal parts, such as motor shafts, ball studs, etc. High-frequency quenching can be used to improve the strength, hardness, wear resistance, toughness, etc. of the surface of metal parts to meet the different use requirements of various mechanical parts and tools.
[0003] Application No. CN202310689811.6 discloses a roller heat treatment spray quenching device for a copper plate and strip rolling mill, which relates to the technical field of roller heat treatment, includes a base and a roller barrel, and also includes a saving component and an auxiliary component. The surface of the base is fixedly connected with plate member one and plate member two, and the top ends of plate member one and plate member two are commonly fixedly connected with a top plate, a spray quenching mechanism is arranged on the top plate, and support plates are arranged on both sides of the top plate. The saving component is arranged in plate member one, including a water receiving plate. Through the setting of the saving component, the water receiving plate is first displaced upward and then tilted. The auxiliary component is transmission-connected to the saving component, including a vibration rod. After the water receiving plate is fully tilted, the vibration rod is rapidly shaken. It also includes a matching component, and the matching component includes a matching plate. The matching plate is fitted with the side wall of the water receiving plate. Through the mutual cooperation between the above-mentioned structures, the present invention has the effect of reducing the total amount of quenching medium required for the roller during the quenching process.
[0004] Based on the search of the above patents and the application of existing quenching equipment: Currently, after the material undergoes the quenching stage, the material will be placed at the bottom of the quenching device for temporary storage. However, on the eve of the material quenching process, the material is in a heated and high-temperature state. At this time, when the material is transferred to the quenching stage, the high-temperature container of the material causes temperature burns to the container for temporary storage of the material below, affecting the service life of the temporary storage equipment. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides an automated induction quenching equipment to solve the problem that during the transfer of existing materials to the quenching link, the high-temperature container of the material causes temperature burning to the container for temporary storage of the material below, thereby affecting the service life of the temporary storage equipment.
[0006] The purpose and effect of the automatic induction quenching equipment of the utility model are achieved by the following specific technical means:
[0007] An automated induction hardening device comprises a mounting frame; the mounting frame is designed in an L shape, and the upper right position of the top of the mounting frame is fixedly connected to the middle position of the bottom of a limiting frame, the left position of the limiting frame is fixedly connected to the lower right position of a heating device, the heating device is located directly above a receiving frame, and the bottom position of the receiving frame is elastically connected to the upper left position of the mounting frame through a spring, a heater is provided at the upper internal position of the heating device, a feed trough is provided at the middle position of the heating device, and a discharge trough is provided at the bottom position of the heating device.
[0008] According to an embodiment of the utility model, the limiting frame is fixedly connected to the limiting frame at the right position in the middle of the top of the limiting frame, and an L-groove is provided at the side position of the limiting frame.
[0009] According to an embodiment of the utility model, the middle position of the top of the limiting frame is fixedly connected to the bottom position of the slideway, and the front end position of the top of the limiting frame is fixedly connected to a cylinder.
[0010] According to an embodiment of the utility model, the rear end position of the cylinder is fixedly connected to the front end position of the slider, and the bottom position of the slider is slidably connected to the upper position of the slideway.
[0011] According to an embodiment of the utility model, a rotation hole is opened at the upper position of the side of the slider, and a Z-shaped transfer rod is rotatably connected in the rotation hole of the slider, and the right side of the transfer rod is inserted into the L-slot on the side of the limit frame.
[0012] According to an embodiment of the utility model, the left side position of the transfer rod is fixedly connected to the right side position of the baffle, the baffle is located inside the discharge chute of the heating device, and the baffle is located above the receiving frame.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] When the heating equipment is heating the material, the cylinder is in an extended state. At this time, the cylinder will drive the slider to slide backward so that the slider is located at the upper rear end position of the slide. When the slider slides, it is inserted into the L groove on the side of the limit frame in combination with the right side position of the transfer rod. The transfer rod will rotate ninety degrees, and the baffle will block and close the discharge chute of the heating equipment to prevent the heat of the heating equipment heater from being transmitted downward, thereby blocking the downward transfer of temperature.
[0015] The cylinder is in a retracted state. At this time, the cylinder will drive the slider to slide forward so that the slider is located at the front end position above the slideway. The transfer rod will rotate 90 degrees to reset. The material required to be quenched inside the heating equipment will be able to enter the quenching box above the receiving frame through the discharge chute to complete the quenching process for the material.
[0016] Combined with the connection between the receiving frame and the mounting frame through the spring, the force of the material falling will be buffered by the spring, thereby reducing the inertia of the material when entering the water for quenching. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a main structural schematic diagram of the automatic induction quenching equipment of the utility model.
[0018] Figure 2 It is a left-side structural schematic diagram of the automatic induction quenching equipment of the utility model.
[0019] Figure 3 It is a side view structural schematic diagram of the automatic induction quenching equipment of the utility model.
[0020] Figure 4 It is a half-section top view structural schematic diagram of the automated induction quenching equipment of the utility model.
[0021] Figure 5 The utility model is a half-section side view structural schematic diagram of the automated induction quenching equipment.
[0022] Figure 6 It is a schematic diagram of the overall side view structure of the limiting frame of the utility model.
[0023] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0024] 1. Mounting frame; 101. Receiving frame; 2. Limiting frame; 201. Limiting frame; 202. Slideway; 203. Cylinder; 204. Sliding block; 205. Transfer rod; 206. Baffle; 3. Heating equipment. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution of the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings of the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the described embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] Unless otherwise defined, the technical terms or scientific terms used herein shall have the usual meanings understood by ordinary technicians in the field to which the utility model belongs. Similar words such as "one", "an" or "the" used in the patent application specification and claims of the utility model do not indicate a quantitative limitation, but indicate the existence of at least one. Similar words such as "include" or "comprise" mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents. Similar words such as "connect" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0027] The implementation of the utility model is further described in detail below in conjunction with the drawings and examples.
[0028] Embodiment 1:
[0029] As attached Figure 1 To Attachment Figure 6 As shown:
[0030] The utility model provides an automated induction quenching device, comprising a mounting frame 1; the mounting frame 1 is designed in an L shape, and the upper right position of the top of the mounting frame 1 is fixedly connected to the middle position of the bottom of a limiting frame 2, the left position of the limiting frame 2 is fixedly connected to the lower right position of a heating device 3, the heating device 3 is located directly above a receiving frame 101, and the bottom position of the receiving frame 101 is elastically connected to the upper left position of the mounting frame 1 through a spring, a heater is provided at the upper position inside the heating device 3, a feed trough is provided at the middle position of the heating device 3, and a discharge trough is provided at the bottom position of the heating device 3, combined with the connection relationship between the receiving frame 101 and the mounting frame 1 through the spring, the force of the material falling will be buffered by the spring, thereby reducing the inertia of the material when entering water for quenching.
[0031] Among them, the top middle right position of the limiting frame 2 is fixedly connected to the limiting frame 201, the side position of the limiting frame 201 is provided with an L-slot, the top middle position of the limiting frame 2 is fixedly connected to the bottom position of the slide 202, the top front end position of the limiting frame 2 is fixedly connected with the cylinder 203, the rear end position of the cylinder 203 is fixedly connected to the front end position of the slider 204, the bottom position of the slider 204 is slidably connected to the upper position of the slide 202, a rotating hole is provided at the upper position of the side of the slider 204, and a Z-shaped transfer rod 205 is rotatably connected in the rotating hole of the slider 204, the right side position of the transfer rod 205 is inserted into the L-slot on the side of the limiting frame 201, the left side position of the transfer rod 205 is fixedly connected to the right side position of the baffle 206, the baffle 206 is located inside the discharge trough of the heating equipment 3, and the baffle 206 is located above the receiving frame 101.
[0032] During use: the material is delivered to the internal position of the heating device 3 through the feed chute of the heating device 3, and the material is heated by the heating device 3. When the heating device 3 is heating the material, the cylinder 203 is in an extended state. At this time, the cylinder 203 will drive the slider 204 to slide backward, so that the slider 204 is located at the upper rear end position of the slideway 202. When the slider 204 slides, the right side position of the transfer rod 205 is inserted into the L groove on the side of the limit frame 201, and the transfer rod 205 will rotate ninety degrees, and the baffle 206 will cover and close the discharge chute of the heating device 3 to prevent the heat of the heater of the heating device 3 from being delivered downward.
[0033] Embodiment 2:
[0034] A quenching box is placed above the receiving rack 101. When the material heated inside the heating device 3 is heated, the cylinder 203 is in a retracted state. At this time, the cylinder 203 will drive the slider 204 to slide forward, so that the slider 204 is located at the front end position above the slideway 202. The transfer rod 205 is rotated 90 degrees to reset. The material that needs to be quenched inside the heating device 3 can enter the quenching box above the receiving rack 101 through the discharge chute, and the quenching process of the material is completed.
[0035] Although the present application has been described with reference to the above-mentioned embodiments, it will be appreciated by those skilled in the art that various changes may be made without departing from the concept and scope of the present application as defined by the appended claims. Although this specification contains many specific implementation details, these should not be interpreted as limitations on the scope of the present application, but as descriptions of features directed to specific embodiments. The scope of the present application is defined by the appended claims and their equivalents, and is not limited to the embodiments described above.
Claims
1. An automated induction hardening equipment, characterized in that: The invention comprises a mounting frame (1); the mounting frame (1) is designed in an L shape, and the upper right position of the top of the mounting frame (1) is fixedly connected to the middle position of the bottom of the limiting frame (2), the left position of the limiting frame (2) is fixedly connected to the lower right position of the heating device (3), the heating device (3) is located directly above the receiving frame (101), and the bottom position of the receiving frame (101) is elastically connected to the upper left position of the mounting frame (1) through a spring, a heater is arranged at the upper position inside the heating device (3), a feeding trough is provided at the middle position of the heating device (3), and a discharging trough is provided at the bottom position of the heating device (3).
2. An automated induction hardening equipment as claimed in claim 1, characterized in that: The limiting frame (2) is fixedly connected to the limiting frame (201) at the right position in the middle of the top, and an L-groove is provided at the side position of the limiting frame (201).
3. The automated induction hardening equipment according to claim 1, characterized in that: The middle position of the top of the limiting frame (2) is fixedly connected to the bottom position of the slideway (202), and the front end position of the top of the limiting frame (2) is fixedly connected to the cylinder (203).
4. An automated induction hardening equipment as claimed in claim 3, characterized in that: The rear end of the cylinder (203) is fixedly connected to the front end of the slider (204), and the bottom of the slider (204) is slidably connected to the top of the slideway (202).
5. An automated induction hardening equipment as claimed in claim 4, characterized in that: A rotation hole is provided at the upper side of the slider (204), and a Z-shaped transfer rod (205) is rotatably connected in the rotation hole of the slider (204), and the right side of the transfer rod (205) is inserted into the L-groove on the side of the limiting frame (201).
6. An automated induction hardening equipment as claimed in claim 5, characterized in that: The left side of the transfer rod (205) is fixedly connected to the right side of the baffle (206), the baffle (206) is located inside the discharge chute of the heating device (3), and the baffle (206) is located above the receiving frame (101).
Citation Information
Patent Citations
Roller heat treatment spray quenching device of copper plate strip rolling mill
CN116622954A