Carbon fiber yarn spreading and blowing device
By designing a carbon fiber yarn spreading blowing device, high-pressure gas is used to blow away impurities on the carbon fiber wire harness and collect it through the storage box, the problem of adsorbing impurities during the braiding process of carbon fiber bundles is solved, and the product quality is improved.
Patent Information
- Application Number
- CN202421449736.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-24
AI Technical Summary
During the braiding process, carbon fiber bundles are prone to absorb carbon fiber burrs, dust and particulate impurities in the air, resulting in a decrease in the quality of the carbon fiber cloth.
A carbon fiber yarn spreading blowing device is designed, including a support frame, a translation mechanism and a blowing mechanism. The blowing mechanism sprays high-pressure gas through the air pipe and the air outlet, blows away impurities on the carbon fiber wiring harness, and collects impurities through the storage box and the guide plate.
It effectively removes impurities on carbon fiber wiring harness, improves the quality of carbon fiber cloth, avoids impurities splashing everywhere, pollutes the surrounding environment, and realizes centralized storage of impurities.
Smart Images

Figure CN222648258U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carbon fiber processing equipment, in particular to a carbon fiber yarn spreading and blowing device. Background Art
[0002] Carbon fiber refers to high-strength and high-modulus fiber with a carbon content of more than 90%. It ranks first among all chemical fibers in terms of high temperature resistance. It is made of acrylic and viscose fibers as raw materials and oxidized and carbonized at high temperature. It is an excellent material for manufacturing high-tech equipment such as aerospace. Carbon fiber products usually use a braiding machine to weave multiple carbon fiber bundles into carbon fiber cloth, and then process various products. In the process of weaving the carbon fiber bundles with a braiding machine, the carbon fiber bundles are transported from the spool to the braiding machine. During the transportation of the carbon fiber bundles to the braiding machine, static electricity will be generated due to the mutual friction between the carbon fiber bundles. Static electricity will absorb carbon fiber burrs in the air, as well as dust, particles and other impurities in the air. The impurities stick to the carbon fiber bundles and are woven into the carbon fiber cloth by the braiding machine, resulting in a variety of impurities on the carbon fiber cloth, which reduces the quality of the product. In view of this, overcoming the defects of the above-mentioned prior art is a problem to be solved in this technical field. Utility Model Content
[0003] The utility model provides a carbon fiber yarn spreading and blowing device, aiming to improve the problem that the existing carbon fiber cloth contains a lot of impurities during processing.
[0004] In order to achieve the above-mentioned purpose, the specific technical scheme of a carbon fiber yarn spreading and blowing device of the utility model is as follows:
[0005] The utility model provides a carbon fiber yarn spreading and blowing device, comprising a support frame, a translation mechanism is installed on the support frame, a blowing mechanism is arranged on the translation mechanism, the blowing mechanism comprises a mounting seat, the mounting seat is fixed on the translation mechanism, the translation mechanism can drive the mounting seat to move back and forth on the support frame, an air pipe joint is arranged on the mounting seat, the inlet of the air pipe joint is connected with an air inlet pipe, the outlet of the air pipe joint is connected with an air supply pipe, the end of the air supply pipe is connected with a connecting seat, the connecting seat is fixedly installed on the mounting seat, a plurality of air outlets are arranged below the connecting seat, the carbon fiber bundle to be woven passes through the bottom of the air outlet, the gas blown out of the air outlet blows toward the carbon fiber bundle, and the sundries adhered to the carbon fiber bundle are blown away from the carbon fiber bundle.
[0006] In one embodiment of the utility model, a storage mechanism is arranged below the air outlet head, and the storage mechanism includes a storage box with an opening at the top, and the storage box is used to store impurities blown off from the carbon fiber bundle. Plug interfaces are symmetrically provided on the front and rear box walls of the storage box, and a material guide plate is inserted into the plug interface, and the material guide plate crosses the entire inner cavity of the storage box. The material guide plate is arranged to be tilted downward in the storage box, and the impurities blown off from the carbon fiber bundle are blown to the bottom of the storage box along the guide plate along the airflow.
[0007] In an embodiment of the utility model, a limiting plate is fixed to one end of the material guide plate, and the limiting plate is arranged on the outside of the material storage box.
[0008] In an embodiment of the utility model, at least two material guide plates are provided, and at least two material guide plates are staggeredly distributed inside the material storage box.
[0009] In an embodiment of the present invention, the length of the material guide plate is not shorter than the length of the material storage box.
[0010] In an embodiment of the present utility model, the front and rear end portions of the connecting seat are connected with a return air pipe, and the return air pipe is connected with the air outlet head.
[0011] In an embodiment of the utility model, two of the gas delivery pipes and the connecting seats are provided, and the two gas delivery pipes and the two connecting seats are provided on both sides of the mounting seat.
[0012] In an embodiment of the utility model, a plurality of translation mechanisms and blowing mechanisms are arranged on the support frame, and the plurality of translation mechanisms and blowing mechanisms are used to blow carbon fiber bundles at different positions.
[0013] The beneficial effects of the utility model are:
[0014] 1. By setting up a blowing mechanism, the high-pressure gas is transported to the gas pipe through the air inlet pipe, and then transported to the connecting seat by the gas pipe, and finally sprayed from the gas outlet head at the bottom of the connecting seat to the carbon fiber harness passing below. The impurities on the carbon fiber harness leave the carbon fiber harness under the action of the high-pressure gas sprayed from the gas outlet head, thereby removing the impurities on the carbon fiber harness and improving the quality of the carbon fiber cloth product;
[0015] 2. A storage box is arranged under the air outlet head. The impurities blown off from the carbon fiber harness are blown into the storage box, and then fall into the interior of the storage box along the guide plate in the storage box, so as to avoid the impurities splashing around and polluting the surrounding environment, thereby playing the role of collecting impurities. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 It is a schematic diagram of the overall structure provided by the implementation method of the utility model;
[0018] Figure 2 Schematic diagram of the blowing mechanism provided in the embodiment of the utility model Figure 1 ;
[0019] Figure 3 Schematic diagram of the blowing mechanism provided in the embodiment of the utility model Figure 2 ;
[0020] Figure 4 A schematic diagram of the structure of a material storage mechanism provided in an embodiment of the utility model;
[0021] Figure 5 An exploded diagram of a material storage mechanism provided in an embodiment of the utility model;
[0022] Figure 6 A schematic diagram of the installation position relationship between the material guide plate and the material storage box provided in the embodiment of the utility model;
[0023] Figure 7 A schematic diagram of the airflow direction in a storage box provided in an embodiment of the utility model.
[0024] In the figure: 100, support frame; 200, translation mechanism; 300, blowing mechanism; 310, mounting seat; 320, air pipe joint; 330, air inlet pipe; 340, air delivery pipe; 350, connecting seat; 360, air outlet head; 370, air return pipe; 400, material storage mechanism; 410, material storage box; 411, plug interface; 420, material guide plate; 421, limit plate. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] In the description of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0028] Example
[0029] See also Figure 1 and Figure 2 The utility model provides a carbon fiber yarn blowing device, including a support frame 100, on which a translation mechanism 200 is installed. Any translation mechanism 200 that can realize the back and forth movement of the blowing mechanism below on the support frame 100 is acceptable, and is preferably composed of a servo motor, a synchronous wheel and a synchronous belt (not shown in the figure). The mounting seat 310 of the blowing mechanism 300 is fixed on the synchronous belt, and the synchronous belt moves back and forth repeatedly, driving the mounting seat 310 to move back and forth on the support frame 100, thereby realizing all-round blowing of the carbon fiber bundle passing through the support frame 100, ensuring thorough and clean removal of impurities.
[0030] See also Figure 2 and Figure 3The translation mechanism 200 is provided with a blowing mechanism 300, and the blowing mechanism 300 includes a mounting seat 310, and the mounting seat 310 is fixed on the moving unit of the translation mechanism 200. The translation mechanism 200 can drive the mounting seat 310 to move back and forth on the support frame 100. The mounting seat 310 is provided with an air pipe joint 320, and the air pipe joint 320 is preferably a three-way joint. Specifically, the inlet of the air pipe joint 320 is connected with an air intake pipe 330, and the air intake pipe 330 is connected with a high-pressure air pump. The two outlets of the air pipe joint 320 are both connected with an air delivery pipe 340, and the ends of the air delivery pipe 340 are connected with a connecting seat 350. The two connecting seats 350 are fixedly installed on both sides of the lower end of the mounting seat 310 by welding, and the lower side of the connecting seat 350 is equidistantly provided with A plurality of air outlet heads 360 are provided, and the air outlet heads 360 are arranged downward. The carbon fiber bundle to be woven passes through the bottom of the air outlet heads 360, and the gas blown out by the air outlet heads 360 is blown toward the carbon fiber bundle, so as to blow the debris stuck on the carbon fiber bundle away from the carbon fiber bundle. Preferably, a return air pipe 370 is connected to the front and rear ends of the connecting seat 350, and the return air pipe 370 is connected to the air outlet heads 360. When the other part of the high-pressure gas flows from one end of the connecting seat 350 through the return air pipe 370 to the other end of the connecting seat 350, and then flows out from the air outlet heads 360, it is avoided that the air pressure in the connecting seat 350 is too high, resulting in the air supply pipe 340 and the air outlet heads 360 being separated from the connecting seat 350 under the pressure of the high-pressure gas, thereby reducing the air pressure and relieving the airflow.
[0031] In addition, a plurality of translation mechanisms 200 and blowing mechanisms 300 are installed at certain intervals on the support frame 100 for transporting the carbon fiber bundle. It is necessary to set up a plurality of translation mechanisms 200 and blowing mechanisms 300. The plurality of translation mechanisms 200 and blowing mechanisms 300 are used to blow the carbon fiber bundles at different positions, so that the carbon fiber bundles are blown multiple times during the process of running to the braiding machine, and the impurities in the carbon fiber bundles are removed more thoroughly and cleanly.
[0032] See also Figure 4 , Figure 5 , Figure 6 and Figure 7 It should be noted that a storage mechanism 400 is provided below the air outlet head 360, and the storage mechanism 400 includes a storage box 410 with an opening at the top, and the storage box 410 is used to store impurities blown down from the carbon fiber harness, and plug-in ports 411 are symmetrically provided on the front and rear box walls of the storage box 410, and a guide plate 420 is plugged into the plug-in port 411, and the length of the guide plate 420 is not shorter than the length of the storage box 410. In this way, after the guide plate 420 is inserted into the plug-in ports 411 on the front and rear walls of the storage box 410, the guide plate 420 crosses the inner cavity of the entire storage box 410, and the guide plate 420 is tilted downward in the storage box 410, and the impurities blown down from the carbon fiber harness are blown to the bottom end (such as Figure 7 As shown), preferably, a limit plate 421 is fixed at one end of the guide plate 420, and the limit plate 421 is arranged on the outside of the storage box 410. When the guide plate 420 is inserted into the storage box 410, the limit plate 421 contacts the outer wall of the storage box 410 and stops moving forward. At this time, the front end of the guide plate 420 passes through the rear wall of the storage box 410, and then the box wall of the storage box 410 supports and fixes the guide plate 420. The limit plate 421 plays a role of limiting and protecting. At least two guide plates 420 are provided, and at least two guide plates 420 are staggered inside the storage box 410 (as shown in FIG. Figure 7 As shown in the figure, at least two guide plates 420 are symmetrically arranged in the storage box 410, and the guide plates 420 are inclined so that the impurities blown into the storage box 410 flow forward along the direction of the guide plates 420 with the high-pressure airflow, and at the same time greatly reduce the flow speed of the airflow, thereby preventing the impurities from being driven by the high-pressure airflow and being reacted by the wall of the storage box 410 and returning to the opening of the storage box 410, thereby preventing the impurities from splashing back out of the storage box 410.
[0033] It should be noted that the motion state and motion trajectory of each mechanism of the device can be automatically controlled by numerical control programs or PLC programming, and automatic start and stop and automatic operation can be achieved in conjunction with position switches. The above-mentioned programs and programming are common knowledge known to those skilled in the art, so they will not be described in detail here;
[0034] The specific model and specifications of the translation mechanism 200 need to be selected and determined according to the actual specifications of the device, and the specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.
[0035] The power supply and principle of the translation mechanism 200 are clear to those skilled in the art and will not be described in detail here.
[0036] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A carbon fiber yarn spreading and blowing device, comprising a support frame (100), characterized in that: The support frame (100) is provided with a translation mechanism (200), the translation mechanism (200) is provided with a blowing mechanism (300), the blowing mechanism (300) comprises a mounting seat (310), the mounting seat (310) is fixed on the translation mechanism (200), the translation mechanism (200) can drive the mounting seat (310) to move back and forth on the support frame (100), the mounting seat (310) is provided with an air pipe joint (320), the inlet of the air pipe joint (320) is connected to an air inlet The air pipe (330) is connected to the outlet of the air pipe joint (320) with an air supply pipe (340), the end of the air supply pipe (340) is connected to a connecting seat (350), the connecting seat (350) is fixedly mounted on the mounting seat (310), and a plurality of air outlet heads (360) are arranged below the connecting seat (350), the carbon fiber bundle to be woven passes through the bottom of the air outlet heads (360), and the gas blown out by the air outlet heads (360) is blown toward the carbon fiber bundle, so that the foreign materials adhered to the carbon fiber bundle are blown away from the carbon fiber bundle.
2. A carbon fiber yarn spreading and blowing device according to claim 1, characterized in that: A material storage mechanism (400) is arranged below the air outlet head (360), and the material storage mechanism (400) includes a material storage box (410) with an opening at the top, and the material storage box (410) is used to store impurities blown off from the carbon fiber bundles. Plug ports (411) are symmetrically provided on the front and rear box walls of the material storage box (410), and a material guide plate (420) is inserted into the plug port (411), and the material guide plate (420) crosses the entire inner cavity of the material storage box (410). The material guide plate (420) is arranged to be tilted downward in the material storage box (410), and the impurities blown off from the carbon fiber bundles are blown to the bottom of the material storage box (410) along the guide plate (420) along the airflow.
3. A carbon fiber yarn spreading and blowing device according to claim 2, characterized in that: A limiting plate (421) is fixed to one end of the material guide plate (420), and the limiting plate (421) is arranged outside the material storage box (410).
4. A carbon fiber yarn spreading and blowing device according to claim 2, characterized in that: At least two material guide plates (420) are provided, and at least two material guide plates (420) are staggeredly distributed inside the material storage box (410).
5. A carbon fiber yarn spreading and blowing device according to claim 2, characterized in that: The length of the material guide plate (420) is not shorter than the length of the material storage box (410).
6. A carbon fiber yarn spreading and blowing device according to claim 1, characterized in that: The front and rear ends of the connecting seat (350) are connected to a return air pipe (370), and the return air pipe (370) is connected to the air outlet head (360).
7. A carbon fiber yarn spreading and blowing device according to claim 1, characterized in that: Two of the gas delivery pipes (340) and two of the connecting seats (350) are provided, and the two gas delivery pipes (340) and the two connecting seats (350) are provided on both sides of the mounting seat (310).
8. The carbon fiber yarn spreading and blowing device according to claim 1, characterized in that: The support frame (100) is provided with a plurality of sets of translation mechanisms (200) and blowing mechanisms (300), and the plurality of sets of translation mechanisms (200) and blowing mechanisms (300) are used to blow carbon fiber bundles at different positions.